A winding apparatus for processing aluminum foil rolls
By incorporating cleaning and support devices into the winding equipment, the problems of debris adhesion and accidental contact with large-sized rolls during aluminum foil winding are solved, achieving a smooth aluminum foil roll surface and safe winding.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- ZHENJIANG INTELLIGENT MFG INNOVATION RES INST
- Filing Date
- 2025-06-24
- Publication Date
- 2026-06-16
AI Technical Summary
In the existing aluminum foil winding process, aluminum foil debris adheres to the surface, causing unevenness. Furthermore, large aluminum foil rolls are prone to accidental contact with rotating parts, posing a safety hazard.
A winding device for processing aluminum foil rolls was designed, equipped with a cleaning device and a support device. The cleaning device removes impurities from the surface of the aluminum foil by scraping off the impurities with a brush roller, and the support device supports the aluminum foil roll by a rotating roller to prevent accidental contact.
It effectively reduces unevenness on the surface of aluminum foil rolls, lowers safety hazards, and ensures stable and safe winding.
Smart Images

Figure CN224362186U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of aluminum foil roll winding devices, and specifically to a winding device for processing aluminum foil rolls. Background Technology
[0002] Aluminum foil rolls are roll-shaped products made from aluminum foil. When processing aluminum foil, the processed aluminum foil needs to be wound around the outer circumference of a roll using a winding device to form aluminum foil rolls, which facilitates storage and transportation.
[0003] In the prior art, when using a winding device to wind aluminum foil, the roll needs to be placed around the outer circumference of the winding roller, and one end of the aluminum foil needs to be fixed to the outer circumference of the roll. The winding roller is then driven to rotate by an external power source such as a motor to wind the aluminum foil.
[0004] However, due to the cutting, slicing, and perforation operations at the front end of the winding process, the cut aluminum foil fragments may still adhere to the aluminum foil surface and follow the winding process into the aluminum foil roll, causing unevenness on part of the aluminum foil roll surface and affecting the winding effect. On the other hand, as winding proceeds, the outer diameter of the aluminum foil roll wound around the outer circumference of the roll increases continuously. If no corresponding support or limiting device is set up, the aluminum foil roll with an excessively large outer diameter will not only make loading and unloading the roll difficult, but also cause unexpected situations such as accidental contact with other rotating parts, thus posing a safety hazard and affecting the normal winding process.
[0005] Therefore, there is an urgent need to provide a new solution to address the defects and shortcomings of the existing technology. Utility Model Content
[0006] In order to overcome the defects and shortcomings in the prior art, this utility model proposes a winding device for processing aluminum foil rolls.
[0007] To achieve the above objectives, the present invention adopts the following technical solution:
[0008] A winding device for processing aluminum foil rolls includes a frame plate, a servo motor is provided on one side of the frame plate, and a winding roller is installed through the output end of the servo motor through the frame plate. The device is characterized in that: a cleaning device for cleaning the surface of the aluminum foil entering the outer periphery of the winding roller and a support device for supporting the wound aluminum foil roll are provided on the other side of the frame plate.
[0009] As a further preferred embodiment of the present invention, a rubber sheet is provided on the outer periphery of the take-up roller, and multiple rubber sheets are evenly distributed in a circular pattern on the outer periphery of the take-up roller.
[0010] As a further preferred embodiment of the present invention, the cleaning device includes a first rotating shaft rotatably connected to the other side of the frame plate, the first rotating shaft being connected to the take-up roller via a belt drive assembly, and a first brush roller being fixedly connected to the outer periphery of the first rotating shaft.
[0011] As a further preferred embodiment of the present invention, the belt drive assembly includes a first grooved wheel fixedly connected to the take-up roller, a second grooved wheel fixedly connected to the outer periphery of the first rotating shaft, and a belt sleeved on the outer periphery of the first grooved wheel and the second grooved wheel.
[0012] As a further preferred embodiment of the present invention, a second rotating shaft is rotatably connected to the other side of the frame plate, a second brush roller is fixed to the outer periphery of the second rotating shaft, a driving member is fixed to the outer periphery of the first rotating shaft, a driven member is fixed to the outer periphery of the second rotating shaft, and a cleaning elastic member is provided between the second rotating shaft and the frame plate.
[0013] As a further preferred embodiment of the present invention, a support rod is fixed on the other side of the frame plate, and the first rotating shaft and the second rotating shaft are rotatably arranged through the support rod.
[0014] As a further preferred embodiment of the present invention, a baffle is provided on the outer side of the second brush roller, and the baffle is fixedly connected to the support rod.
[0015] As a further preferred embodiment of the present invention, the support device includes a support rod fixedly connected to the other side of the frame plate, a grooved rod fixed to the outer side of the support rod, and a round rod fixed between the two grooved rods by a sliding assembly, and a rotating roller rotatably connected to the outer circumference of the round rod.
[0016] As a further preferred embodiment of the present invention, the sliding assembly includes a slider slidably disposed inside the groove rod, a supporting elastic element is provided between the slider and the inner wall of the groove rod, and a round rod is fixedly connected between the two sliders.
[0017] As a further preferred embodiment of the present invention, a positioning rod is fixed inside the supporting elastic member, and the slider is slidably sleeved on the outer periphery of the positioning rod.
[0018] Compared with the prior art, the advantages and positive effects of this utility model include at least the following:
[0019] 1) This utility model provides a winding device for processing aluminum foil rolls. By setting a cleaning device, the device can scrape off the debris attached to the aluminum foil while winding, thereby reducing the unevenness of the surface of the aluminum foil roll after winding and ensuring the winding effect and winding stability.
[0020] 2) This utility model provides a winding device for processing aluminum foil rolls. By setting a second brush roller, the debris remaining on the surface of the first brush roller after cleaning the aluminum foil can be swept off, thereby ensuring the cleaning effect of the first brush roller.
[0021] 3) This utility model provides a winding device for processing aluminum foil rolls. By setting a support device, the aluminum foil rolls wrapped around the outer circumference of the roll can be effectively supported, reducing the possibility of unexpected situations such as accidental contact with other rotating parts due to the excessive outer diameter of the aluminum foil roll, reducing safety hazards, and ensuring the normal winding process.
[0022] 4) This utility model provides a winding device for processing aluminum foil rolls. By setting a support device, it is possible to determine whether the winding is in place by visually observing whether the aluminum foil roll is in contact with the support device, and the winding progress can be determined intuitively and conveniently.
[0023] 5) This utility model provides a winding device for processing aluminum foil rolls. By providing a sliding component inside the support device, even when the aluminum foil roll is in contact with the support device, the sliding component and the support elastic element can provide buffer stroke and space to ensure the safety and stability of the winding process. The support elastic element can then achieve the elastic reset effect of the sliding component after the wound aluminum foil roll is removed. Attached Figure Description
[0024] Figure 1 This is a three-dimensional structural diagram of the present invention;
[0025] Figure 2 This is a three-dimensional structural diagram of the frame plate of this utility model;
[0026] Figure 3 This is a three-dimensional structural diagram of the first brush roller of this utility model;
[0027] Figure 4 This is a partial cross-sectional three-dimensional structural diagram of the grooved rod of this utility model.
[0028] Legend: 1. Frame; 2. Cleaning device; 3. Support device; 4. Servo motor; 5. Take-up roller; 6. Rubber sheet; 21. First grooved wheel; 22. Second grooved wheel; 23. Belt; 24. First rotating shaft; 25. First brush roller; 26. Second rotating shaft; 27. Cleaning elastic element; 28. Driving element; 29. Driven element; 210. Second brush roller; 211. Baffle; 212. Support rod; 31. Support rod; 32. Grooved rod; 33. Supporting elastic element; 34. Slider; 35. Round rod; 36. Rotating roller; 37. Positioning rod. Detailed Implementation
[0029] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0030] In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "front end," "rear end," "both ends," "one end," and "the other end," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. In addition, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0031] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," and "connected," etc., should be interpreted broadly. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0032] [First Embodiment]
[0033] like Figure 1-4 The image shown is a winding device for processing aluminum foil rolls provided in the first embodiment of this utility model, such as... Figure 1 As shown, the device includes a frame plate 1. A servo motor 4 is mounted on one side of the frame plate 1. The output end of the servo motor 4 passes through the frame plate 1 and is fitted with a take-up roller 5. The output power of the servo motor 4 drives the take-up roller 5 to rotate, which in turn drives the roll sleeved on the take-up roller 5 to rotate. Since one end of the aluminum foil is fixedly connected to the outer circumference of the roll, the aluminum foil is wound around the outer circumference of the roll. To avoid relative sliding between the inner wall of the roll and the outer wall of the take-up roller 5 during the winding process and to achieve flexible contact, a rubber sheet 6 is provided on the outer circumference of the take-up roller 5. Multiple rubber sheets 6 are evenly distributed circumferentially on the outer circumference of the take-up roller 5. Through the corresponding contact between the positioning part of the inner wall of the roll and the rubber sheet 6, the positioning and stabilization effect of the roll being fixedly sleeved on the outside of the take-up roller 5 is achieved.
[0034] The improvement of this embodiment compared with the prior art is that: a cleaning device 2 is provided on the other side of the frame plate 1 to clean the surface of the aluminum foil entering the outer periphery of the winding roller 5, and a support device 3 to support the wound aluminum foil roll. By setting the cleaning device 2, the debris attached to the aluminum foil can be scraped off during winding, reducing the unevenness of the surface of the wound aluminum foil roll and ensuring the winding effect and winding stability. By setting the support device 3, the aluminum foil roll wound around the outer periphery of the roller can be effectively supported, reducing the possibility of unexpected situations such as accidental contact with other rotating parts due to the large outer diameter of the aluminum foil roll, reducing safety hazards and ensuring the normal winding process. At the same time, the winding status can be determined by visually observing whether the aluminum foil roll is in contact with the support device 3, which can intuitively and conveniently determine the winding progress.
[0035] like Figure 2-3 As shown, the cleaning device 2 in this embodiment includes a first rotating shaft 24 rotatably connected to the other side of the frame plate 1. The first rotating shaft 24 is connected to the take-up roller 5 through a belt drive assembly. A first brush roller 25 is fixedly connected to the outer periphery of the first rotating shaft 24. When the output power of the servo motor 4 drives the take-up roller 5 to rotate, it drives the first rotating shaft 24 to rotate synchronously through the belt drive assembly, thereby driving the first brush roller 25 fixed to the outer periphery of the first rotating shaft 24 to rotate, thereby cleaning the surface of the aluminum foil that is about to be wound around the outer periphery of the roll through the first brush roller 25.
[0036] like Figure 2-3 As shown, the belt drive assembly in this embodiment includes a first grooved wheel 21 fixedly connected to the take-up roller 5, a second grooved wheel 22 fixedly connected to the outer periphery of the first rotating shaft 24, and a belt 23 sleeved on the outer periphery of the first grooved wheel 21 and the second grooved wheel 22. When the output power of the servo motor 4 drives the take-up roller 5 to rotate, the first grooved wheel 21 fixedly connected to the take-up roller 5 rotates synchronously. The belt 23 wound on it drives the second grooved wheel 22 to rotate, thereby driving the first rotating shaft 24 fixedly connected to the second grooved wheel 22 to rotate, and finally driving the first brush roller 25 to rotate.
[0037] A second rotating shaft 26 is rotatably connected to the other side of the frame plate 1. A second brush roller 210 is fixed to the outer periphery of the second rotating shaft 26. By setting the second brush roller 210, the debris remaining on the surface of the first brush roller 25 after cleaning the aluminum foil can be swept off, thereby ensuring the cleaning effect of the first brush roller 25 in the subsequent winding process. A driving component 28 is fixed to the outer periphery of the first rotating shaft 24, and a driven component 29 is fixed to the outer periphery of the second rotating shaft 26. When the first rotating shaft 24 rotates, it drives the driving component 28 to rotate synchronously, and then the driving component 28 drives the driven component 29. The rotation of the drive member 29 causes the second rotating shaft 26, which is synchronously fixed with the driven member 29, to rotate. This causes the second brush roller 210 on the second rotating shaft 26 to rotate in the opposite direction to the first brush roller 25. As a result, after the upper part of the first brush roller 25 cleans the surface of the aluminum foil that is about to be wound around the outer circumference of the roll, when the first brush roller 25 with debris and impurities rotates to the lower part, it cleans away the aluminum foil debris remaining on the first brush roller 25 through contact with the second brush roller 210. Preferably, in this embodiment, the drive member 28 and the driven member 29 can be set as a strip rod and a rhomboid rod, respectively, to achieve the effect of the drive member 28 driving the driven member 29 to rotate. Those skilled in the art should know that, in order to achieve this effect, depending on the needs of the actual use scenario, the drive member 28 and the driven member 29 can also be set as a plate, a protruding groove, or an externally meshing gear mechanism, etc., that are correspondingly driven and cooperate.
[0038] To achieve the reset effect of the second brush roller 210 after cleaning the first brush roller 25, a cleaning elastic element 27 is provided between the second rotating shaft 26 and the frame plate 1. The cleaning elastic element 27 can be an elastic element such as a coil spring from the mechanical field. During winding, as the second brush roller 210 rotates to clean the first brush roller 25, the cleaning elastic element 27 is compressed. When the winding is completed and the wound roll and the aluminum foil on it are removed, the second rotating shaft 26 can quickly rotate and return to its original position under the elastic restoring force of the cleaning elastic element 27. During this process, the upper part of the second rotating shaft 26 quickly rotates and contacts the first brush roller 25 to quickly perform a secondary cleaning of the first brush roller 25.
[0039] As a further preferred option, such as Figure 2-3 As shown, a support rod 212 is fixed to the other side of the frame plate 1. The first rotating shaft 24 and the second rotating shaft 26 are rotatably connected through the support rod 212. By setting the support rod 212, the rotation angle of the first rotating shaft 24 and the second rotating shaft 26 can be limited, ensuring the rotational stability of the first rotating shaft 24 and the second rotating shaft 26. A baffle 211 is provided on the outside of the second brush roller 210. The baffle 211 is fixedly connected to the support rod 212. The baffle 211 prevents impurities from splashing towards the location of the aluminum foil roll.
[0040] like Figure 4As shown, the support device 3 in this embodiment includes a support rod 31 fixedly connected to the other side of the frame plate 1. A grooved rod 32 is fixed to the outside of the support rod 31. A round rod 35 is fixed between the two grooved rods 32 through a sliding assembly. A rotating roller 36 is rotatably connected to the outer periphery of the round rod 35. By rotating and abutting against the outer side of the aluminum foil roll, the aluminum foil roll wound around the outer periphery of the roll can be effectively supported, reducing the possibility of unexpected situations such as accidental contact with other rotating parts due to the large outer diameter of the aluminum foil roll, reducing safety hazards, and ensuring normal winding. At the same time, the winding status can be determined by visually observing whether the aluminum foil roll is in contact with the support device, which can intuitively and conveniently determine the winding progress.
[0041] In this embodiment, the sliding component includes a slider 34 slidably disposed inside the groove rod 32. A supporting elastic element 33 is disposed between the slider 34 and the inner wall of the groove rod 32, and a round rod 35 is fixedly connected between the two sliders 34. By providing the sliding component and the supporting elastic element 33 inside the support device 3, even when the aluminum foil roll abuts against the support device 3, the sliding component can provide a buffer stroke and space to ensure the safety and stability of the winding process. The supporting elastic element 33 then achieves the elastic reset effect of the sliding component after the wound aluminum foil roll is removed.
[0042] To ensure the sliding stability of the sliding component, a positioning rod 37 is fixed inside the supporting elastic element 33, and the slider 34 is slidably sleeved on the outer periphery of the positioning rod 37.
[0043] The specific working process of this embodiment is as follows:
[0044] The roll is fitted around the outer periphery of the take-up roller 5. The inner wall positioning part (not shown) of the roll is in contact with the rubber sheet 6 to fix the roll around the outside of the take-up roller 5. One end of the aluminum foil is fixed to the outer periphery of the roll. The servo motor 4 is started to drive the take-up roller 5 to rotate. The aluminum foil is wound around the outer periphery of the roll by the rotation of the take-up roller 5.
[0045] While the output power of the servo motor 4 drives the take-up roller 5 to rotate, it drives the first rotating shaft 24 to rotate synchronously through the belt drive assembly, thereby driving the first brush roller 25 fixed on the outer periphery of the first rotating shaft 24 to rotate, thereby cleaning the surface of the aluminum foil that is about to be wound around the outer periphery of the roll through the first brush roller 25.
[0046] When the first rotating shaft 24 rotates, it drives the driving component 28 to rotate synchronously. The driving component 28 then drives the driven component 29 to rotate, which in turn drives the second rotating shaft 26, which is fixed synchronously with the driven component 29, to rotate. This causes the second brush roller 210 on the second rotating shaft 26 to rotate in the opposite direction to the first brush roller 25. As a result, after the upper part of the first brush roller 25 cleans the surface of the aluminum foil that is about to be wound around the outer circumference of the roll, when the first brush roller 25 with debris and impurities rotates to the lower part, it cleans away the aluminum foil debris remaining on the first brush roller 25 by contacting the second brush roller 210.
[0047] During winding, as the second brush roller 210 rotates to clean the first brush roller 25, the cleaning elastic element 27 is compressed. When winding is completed and the wound roll and its aluminum foil are removed, the second rotating shaft 26 can quickly rotate back to its original position under the elastic restoring force of the cleaning elastic element 27. During this process, the upper part of the second rotating shaft 26 quickly rotates and contacts the first brush roller 25 to perform a rapid secondary cleaning of the first brush roller 25, so as to sweep off the impurities remaining on the surface of the first brush roller 25.
[0048] During the winding process, as the aluminum foil gradually enters the outer surface of the roll, the outer diameter of the aluminum foil roll gradually increases and comes into contact with the outer edge of the rotating roller 36. As the radius of the aluminum foil roll increases, the rotating roller 36 is pressed down, causing the slider 34 to slide on the inner wall of the groove rod 32 to compress the support elastic element 33. Through the rotational contact between the rotating roller 36 and the outer side of the aluminum foil roll, the aluminum foil roll wound around the outer circumference of the roll can be effectively supported, reducing the possibility of unexpected situations such as accidental contact with other rotating parts due to the excessive outer diameter of the aluminum foil roll, reducing safety hazards, and ensuring the normal winding process. At the same time, the winding status can be determined by visually observing whether the aluminum foil roll is in contact with the support device, which can intuitively and conveniently determine the winding progress. By setting a sliding component and a support elastic element 33 inside the support device 3, even when the aluminum foil roll is in contact with the support device 3, the sliding component can provide a buffer stroke and space to ensure the safety and stability of the winding process. The support elastic element 33 can achieve the elastic reset effect of the sliding component after the wound aluminum foil roll is removed.
[0049] The above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model in any other way. Any person skilled in the art may use the disclosed technical content to make changes or modifications to create equivalent embodiments for application in other fields. However, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of this utility model, without departing from the scope of the utility model's technical solution, still fall within the protection scope of this utility model's technical solution. In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. For those skilled in the art, the specific meaning of the above terms in this utility model can be understood through specific circumstances.
Claims
1. A winding equipment for processing aluminum foil roll, comprising a frame plate (1), one side of the frame plate (1) is provided with a servo motor (4), the output end of the servo motor (4) is provided with a winding roller (5) through the frame plate (1), characterized in that: On the other side of the frame plate (1), there is a cleaning device (2) that can clean the surface of the aluminum foil entering the outer periphery of the winding roller (5) and a support device (3) that supports the wound aluminum foil roll.
2. The winding apparatus for processing aluminum foil rolls according to claim 1, characterized in that: The outer periphery of the take-up roller (5) is provided with rubber sheets (6), and multiple rubber sheets (6) are evenly distributed in a circle on the outer periphery of the take-up roller (5).
3. The winding apparatus for processing aluminum foil rolls according to claim 1, wherein: The cleaning device (2) includes a first rotating shaft (24) rotatably connected to the other side of the frame plate (1). The first rotating shaft (24) is connected to the take-up roller (5) via a belt drive assembly. A first brush roller (25) is fixedly connected to the outer periphery of the first rotating shaft (24).
4. The winding apparatus for processing aluminum foil rolls according to claim 3, wherein: The belt drive assembly includes a first grooved wheel (21) fixedly connected to the take-up roller (5), a second grooved wheel (22) fixedly connected to the outer periphery of the first rotating shaft (24), and a belt (23) sleeved on the outer periphery of the first grooved wheel (21) and the second grooved wheel (22).
5. The winding apparatus for processing aluminum foil rolls according to claim 3, wherein: A second rotating shaft (26) is rotatably connected to the other side of the frame plate (1). A second brush roller (210) is fixed to the outer periphery of the second rotating shaft (26). A driving member (28) is fixed to the outer periphery of the first rotating shaft (24). A driven member (29) is fixed to the outer periphery of the second rotating shaft (26). A cleaning elastic member (27) is provided between the second rotating shaft (26) and the frame plate (1).
6. A winding apparatus for processing a roll of aluminum foil as defined in claim 5, wherein: A support rod (212) is fixed on the other side of the frame plate (1), and the first rotating shaft (24) and the second rotating shaft (26) are rotatably arranged through the support rod (212).
7. A winding apparatus for processing a roll of aluminum foil as defined in claim 6, characterized in that: A baffle (211) is provided on the outer side of the second brush roller (210), and the baffle (211) is fixedly connected to the support rod (212).
8. The winding apparatus for processing aluminum foil rolls according to claim 1, wherein: The support device (3) includes a support rod (31) fixedly connected to the other side of the frame plate (1). A grooved rod (32) is fixed on the outside of the support rod (31). A round rod (35) is fixed between the two grooved rods (32) through a sliding assembly. A rotating roller (36) is rotatably connected to the outer periphery of the round rod (35).
9. A winding apparatus for processing a roll of aluminum foil as defined in claim 8, characterized in that: The sliding assembly includes a slider (34) that is slidably disposed inside the groove rod (32), a supporting elastic element (33) is provided between the slider (34) and the inner wall of the groove rod (32), and a round rod (35) is fixedly connected between the two sliders (34).
10. A winding apparatus for processing a roll of aluminum foil as defined in claim 9, wherein: The supporting elastic element (33) has a positioning rod (37) fixed inside, and the slider (34) is slidably sleeved on the outer periphery of the positioning rod (37).