Warping machine with static electricity elimination function

Abstract

The application discloses a warping machine with a static electricity eliminating function, and belongs to the warping machine field.The structure comprises a winding frame, a tension frame and a yarn frame.The tension frame is arranged at the input end of the winding frame and is used for guiding the yarn input.The yarn frame is arranged at the input end of the tension frame and is used for outputting the yarn.At least one set of static electricity eliminating yarn collecting plates is arranged at the output end of the yarn frame and is used for eliminating the output static electricity.The yarn frame output end and the static electricity eliminating yarn collecting plate are combined on the warping machine, static electricity is efficiently eliminated, the yarn is prevented from being broken and blocked in the yarn collecting plate holes due to static electricity adsorption, and no static electricity eliminating device needs to be additionally arranged outside the equipment, so that the space occupation is reduced.Meanwhile, the static electricity eliminator is arranged on the tension frame, static electricity of the yarn in the conveying process is further eliminated, the position of the static electricity eliminator can be adjusted according to the requirement of the staff, and the operation is simple.

Description

Technical Field

[0001] This utility model is a warping machine with static electricity elimination function, belonging to the field of warping machines. Background Technology

[0002] Static electricity is a static electric charge, or non-flowing electric charge (flowing charges form an electric current). Static electricity is formed when charges accumulate on an object or surface. There are two types of electric charges: positive and negative. Therefore, static electricity phenomena are also divided into two types: positive and negative static electricity. Whether positive or negative, when a statically charged object comes into contact with a zero-potential object (a grounded object) or an object with a potential difference, charge transfer occurs, which is the spark discharge phenomenon we see in daily life. For example, in the dry winter weather of northern regions, the human body easily accumulates static electricity. When this static electricity comes into contact with another person or a metallic conductor, a discharge phenomenon occurs. People experience a tingling sensation like an electric shock, and sparks can be seen at night. This is because the friction between synthetic clothing and the human body causes the body to accumulate positive static electricity.

[0003] In textile production, static electricity has always been a significant factor affecting production efficiency and product quality. Static electricity can lead to problems such as yarn tangling, yarn breakage, and the attraction of foreign objects, severely impacting yarn stability and the quality of the final product. Particularly during the operation of warping machines, as the yarn passes through the yarn collector, friction between the yarn and the collector surface rapidly accumulates a large amount of static charge. This static charge not only causes the yarn to adhere to the holes in the collector, hindering its movement, but can also lead to yarn breakage and even blockage of the threading holes. During fabric doffing, the fabric repels each other due to the same static charge, resulting in uneven doffing, skewed folds, and difficulties in fabric collection. This directly affects the smooth progress of spinning and, consequently, the quality of the finished yarn. Utility Model Content

[0004] To address the shortcomings of existing technologies, the purpose of this invention is to provide a warping machine with an anti-static function. This solves the problem that during the operation of the warping machine, when yarn passes through the yarn collecting plate, a large amount of static charge rapidly accumulates due to friction between the yarn and the surface of the collecting plate. This static charge not only causes the yarn to adhere to the holes in the collecting plate, hindering yarn flow, but may also lead to yarn breakage and even blockage of the threading holes. Furthermore, during fabric doffing, the fabrics repel each other due to the same static charge, resulting in uneven doffing, skewed folds, and difficulties in fabric collection. This directly affects the smooth progress of spinning and, consequently, the quality of the finished yarn.

[0005] To achieve the above objectives, this utility model is implemented through the following technical solution: a warping machine with anti-static function, the warping machine including a warp winding frame;

[0006] A tension frame, located at the input end of the warp winding frame, is used to guide the yarn into the warp winding frame;

[0007] A yarn rack, located at the input end of the tension rack, is used to output the yarn;

[0008] The yarn frame output end is provided with at least one set of anti-static yarn collecting plates for eliminating static electricity from the yarn output from the yarn frame output end.

[0009] Furthermore, the static eliminator includes a yarn collection plate body and a static eliminator for eliminating static electricity. The yarn collection plate body is provided with a plurality of yarn threading holes for outputting yarn. When the yarn is output through the yarn threading holes, the static eliminator eliminates static electricity from the yarn to prevent static electricity from adsorbing into the yarn collection plate holes and causing yarn breakage and blockage of the yarn threading holes.

[0010] Furthermore, the yarn collecting plate body includes symmetrically arranged fixing blocks and connecting rods disposed between the fixing blocks. The fixing blocks are provided with brackets, and the brackets are provided with a plurality of yarn threading holes. The connecting rods are provided with a plurality of guide tubes corresponding to the yarn threading holes. The brackets extend to both sides and are fixedly connected to the yarn frame. The brackets are fixedly connected with mounting frames, and the mounting frames are equipped with static eliminators. The static eliminators are vertically arranged facing the opening direction of the yarn threading holes to improve the static elimination effect.

[0011] Furthermore, the static eliminator is distributed on the yarn frame in a rectangular array to improve the efficiency and uniformity of static elimination.

[0012] Furthermore, the yarn collecting plate body includes symmetrically arranged fixing blocks and connecting rods between the fixing blocks. The fixing blocks are provided with brackets at the front and rear, and each of the front and rear brackets is provided with a plurality of yarn-threading holes corresponding to each other. The connecting rod is provided with a plurality of guide tubes corresponding to the yarn-threading holes. Each fixing block is provided with a mounting bracket on its end face near the yarn frame, and the static eliminator is installed on the mounting bracket. The static eliminator is vertically arranged facing the opening direction of the yarn-threading hole to improve the static elimination effect.

[0013] Furthermore, the yarn collecting plate body is fixedly connected to the yarn frame via a mounting frame, and the static eliminator yarn collecting plates are distributed on the yarn frame in a linear array to improve the efficiency and uniformity of static elimination.

[0014] Furthermore, the yarn frame is provided with an electric rod, which is fixedly connected to the yarn frame and is used to supply power to the static eliminator.

[0015] Furthermore, the yarn frame is equipped with a high-voltage power generator for powering the static eliminator. Both the high-voltage power generator and the static eliminator are equipped with voltage lines for conducting electricity. One end of the voltage line is connected to the high-voltage power generator or the static eliminator, and the other end is connected to the electric rod. The two achieve voltage discharge through the electric rod to prevent the wire tube from tangling.

[0016] Furthermore, each end of the tension frame is provided with an electrostatic eliminator to eliminate static electricity on the yarn located on the tension frame, thereby further reducing the hazards of static electricity.

[0017] The beneficial effects of this utility model are:

[0018] 1. The warping machine adopts a combination of yarn rack output end and static eliminator filament plate to efficiently eliminate static electricity, prevent yarn breakage and blockage of the threading hole due to static electricity adsorption in the filament plate hole, and eliminate the need for a separate static eliminator device outside the equipment, thus reducing space occupation.

[0019] Second, an electrostatic eliminator is also installed on the tension frame to further eliminate static electricity from the yarn during the conveying process.

[0020] Third, the static eliminator has an adjustment component between itself and the mounting bracket, which helps staff to adjust the position of the static eliminator according to their needs, and the operation is simple. Attached Figure Description

[0021] Other features, objects, and advantages of this invention will become more apparent from the following detailed description of non-limiting embodiments with reference to the accompanying drawings:

[0022] Figure 1 This is a schematic diagram of the warping machine structure according to an embodiment of the present utility model;

[0023] Figure 2 This is a schematic diagram illustrating the arrangement of the antistatic yarn collecting plate on the yarn rack according to an embodiment of the present invention.

[0024] Figure 3 This is a schematic diagram of the structure of the antistatic wire collecting plate according to an embodiment of the present invention;

[0025] Figure 4 This is a schematic diagram showing the installation position of the antistatic wire collecting plate in an embodiment of this utility model;

[0026] Figure 5 This is a schematic diagram of the structure of an antistatic wire collecting plate according to another embodiment of the present invention;

[0027] Figure 6 This is a schematic diagram of the static eliminator setup for the yarn rack in an embodiment of this utility model.

[0028] Key reference numerals in the attached drawings: 1. Warp roller; 2. Tensioner; 3. Yarn frame; 31. Electrostatic rod; 32. High-voltage power generator; 33. Voltage line; 4. Antistatic yarn collecting plate; 41. Yarn collecting plate body; 411. Fixing block; 412. Connecting rod; 413. Bracket; 414. Guide tube; 415. Mounting bracket; 42. Static eliminator; 43. Yarn threading hole. Detailed Implementation

[0029] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.

[0030] Example 1

[0031] Figure 1 This is a schematic diagram of the warping machine structure according to an embodiment of the present utility model, as shown below. Figure 1 As shown, the structure of a warping machine with static elimination function according to an embodiment of the present invention will be described in detail.

[0032] A warping machine with anti-static function according to an embodiment of the present invention is described, the warping machine including a warp roller 1;

[0033] Tension frame 2, located at the input end of warp winding frame 1, is used to guide the yarn into the winding frame;

[0034] Yarn rack 3, located at the input end of tension rack 2, is used to output yarn;

[0035] The yarn frame 3 is provided with at least one set of static electricity eliminator 4 at its output end, which is used to eliminate static electricity from the yarn output from the output end of the yarn frame 3.

[0036] To prevent yarn breakage and blockage of the yarn threading holes due to static electricity adsorption in the yarn collecting plate holes, the static eliminator yarn collecting plate 4 includes a yarn collecting plate body 41 and a static eliminator 42 for eliminating static electricity. The yarn collecting plate body 41 is provided with a plurality of yarn threading holes 43 for outputting yarn. When the yarn is output through the yarn threading holes 43, the static eliminator 42 eliminates static electricity from the yarn.

[0037] Figure 2 This is a schematic diagram illustrating the arrangement of the antistatic yarn collecting plate in the yarn rack according to an embodiment of the present invention. Figure 3 This is a schematic diagram of the structure of the antistatic wire collecting plate according to an embodiment of the present invention. Figure 4 This is a schematic diagram showing the installation position of the antistatic wire collecting plate in an embodiment of this utility model.

[0038] like Figure 2 , Figure 3 and Figure 4 As shown, the structure of the antistatic wire collecting plate according to an embodiment of the present invention will be described in detail.

[0039] To improve the static electricity elimination function, the yarn collecting plate body 41 includes symmetrically arranged fixing blocks 411 and connecting rods 412 disposed between the fixing blocks 411. A bracket 413 is provided on the end face of the fixing block 411 near the yarn frame 3. The bracket 413 has several yarn-passing holes 43 of equal diameter, distributed in a linear array on the bracket 413. Specifically, the yarn-passing holes 43 are arranged in a horizontal linear array on the bracket 413 to ensure that the yarns are neatly arranged when passing through the yarn collecting plate, avoiding yarn crossing or tangling, thereby improving the uniformity and quality of the yarn. The connecting rod 412 has several guide tubes 414 corresponding to the yarn-passing holes 43, used for timely detection of yarn breakage and adjustment of yarn tension to ensure yarn uniformity. The bracket 413 extends to both sides, and its extended portion is fixedly connected to the yarn frame 3 by bolt fasteners. In this application, the bolts... The fasteners can be fixed by using nuts, screws and connectors; however, this application does not limit other bolt-fixing methods. A mounting bracket 415 is fixedly connected to the end face of the bracket 413 near the yarn frame 3. One end of the mounting bracket 415 is fixed to the bracket 413 by bolts, and the other end extends horizontally away from the bracket 413 and the yarn frame 3 and is equipped with the static eliminator 42. Specifically, the mounting bracket 415 extends a distance at both ends to fix the static eliminator collecting plate 4. The collecting plate body 41 is fixedly connected to the yarn frame 3, and the static eliminator 42 is fixedly connected to the collecting plate body 41 through the mounting bracket 415 to improve the stability during static elimination. Furthermore, the static eliminator 42 is vertically set towards the opening direction of the yarn hole 43 to ensure that all yarns can be evenly distributed with positive and negative ions, so that the yarns are fully dispersed and avoid entanglement and breakage, thereby achieving a better static elimination effect.

[0040] To uniformly eliminate static electricity, the static eliminator 4 is distributed in a linear array on the yarn frame 3. Through the coordinated work of multiple static elimination units, the yarn is subjected to multi-point static elimination, which improves the efficiency of static elimination. This ensures that the yarn maintains stable tension during the warping process, improves the efficiency of static elimination, and improves product quality.

[0041] Figure 6 This is a schematic diagram of the static eliminator setup for the yarn frame according to an embodiment of the present invention, as shown below. Figure 6 As shown, the static eliminator setting of the yarn rack according to an embodiment of the present invention will be described in detail.

[0042] To prevent the yarn from tangling and affecting the yarn quality, an electric rod 31 is vertically installed on the yarn frame 3. The electric rod 31 is fixedly connected to the yarn frame 3 and supplies power to the static eliminator 42. The electric rod 31 is positioned on the yarn frame 3 near the static eliminator collecting plate 4. A high-voltage power generator 32 for supplying power to the static eliminator 42 is also installed on the yarn frame 3. The high-voltage power generator 32 is located at the top of the yarn frame 3. Both the high-voltage power generator 32 and the static eliminator 42 are equipped with conductive voltage lines 33. One end is connected to the high-voltage power generator 32 or the static eliminator 42, and the other end is connected to the electric rod 31. The two achieve voltage discharge through the electric rod 31. The voltage lines 33 of the multiple static eliminators 42 are all connected to the electric rod 31. The voltage lines 33 of the high-voltage power generator 32 are also connected to the electric rod 31 and are electrically connected to conduct electricity through the electric rod 31. The orderly arrangement of the voltage lines 33 on the electric rod 31 shortens the distance between the voltage lines 33 and reduces the entanglement caused by the numerous and complex voltage lines 33, thereby improving the efficiency of static elimination and improving the yarn quality.

[0043] To further prevent the hazards of static electricity, each end of the tension frame 2 is equipped with a static eliminator 42, which is used to eliminate static electricity from the input and output yarns located on the tension frame 2, respectively. When the yarn passes through the tension frame 2, static electricity may be generated again due to friction with the tension frame 2. The static eliminator 42 on the tension frame 2 can further eliminate static electricity, ensuring that the static electricity level of the yarn is low when it enters the warp winding frame 1, reducing uneven yarn tension, and improving the uniformity and quality of the yarn.

[0044] Example 2

[0045] For the sake of brevity, the parts that are the same as those in other embodiments will not be described again. The main focus is on the structure that is different from other embodiments of this utility model. The difference between Embodiment 2 and Embodiment 1 is the position of the static eliminator wire collecting plate.

[0046] Figure 5 This is a schematic diagram of the structure of an antistatic wire collecting plate according to another embodiment of the present invention, as shown below. Figure 5 As shown, the structure of the antistatic wire collecting plate according to another embodiment of the present invention will be described in detail.

[0047] To achieve static electricity elimination, the yarn collecting plate body 41 includes symmetrically arranged fixing blocks 411 and connecting rods 412 disposed between the fixing blocks 411. The fixing blocks 411 are provided with corresponding supports 413 at their front and rear ends. Each of the corresponding supports 413 has a plurality of yarn-passing holes 43 of equal diameter, which are arranged in a linear array on the supports 413. Specifically, the yarn-passing holes 43 are arranged in a linear array along the horizontal direction on the supports 413 to ensure that the yarns are neatly arranged when passing through the yarn collecting plate, avoiding yarn crossing or tangling, thereby improving the uniformity and quality of the yarns. The connecting rod 412 is provided with... Several guide tubes 414 corresponding to the yarn threading holes 43 are used to detect yarn breakage and adjust yarn tension in a timely manner to ensure yarn uniformity. Each fixed block 411 is provided with a mounting bracket 415 on the side end face near the yarn frame 3. One end of the mounting bracket 415 is fixed between the support 413 and the yarn frame 3 by bolts, and the other end extends horizontally towards the side away from the support 413 and the yarn frame 3 and is equipped with the static eliminator 42. The static eliminator 42 is set vertically towards the opening direction of the yarn threading hole 43 to ensure that all yarns can be evenly distributed with positive and negative ions, so that the yarn is fully dispersed and avoids entanglement and breakage, thereby achieving a better static elimination effect.

[0048] To improve the stability of the antistatic yarn collecting plate, the yarn collecting plate body 41 is fixedly connected to the yarn frame 3 via a mounting bracket 415. Specifically, the rear end face of the yarn collecting plate body 41 is provided with a mounting bracket 415, which is fixedly connected to the yarn frame 3 and the fixing block 411 respectively by fixing bolts. This increases the stability of the antistatic yarn collecting plate 4. The antistatic yarn collecting plates 4 are distributed on the yarn frame 3 in a linear array. The linear array distribution ensures that each collecting plate evenly covers the path of the yarn, thereby achieving uniform elimination of static electricity. This avoids insufficient or excessive static electricity elimination in certain areas and reduces problems such as yarn tangling and breakage caused by static electricity.

[0049] When the warping machine is working, when the yarn is output from the yarn frame 3, the static eliminator plate 4 set at the output end of the yarn frame 3 eliminates static electricity from the output yarn. Then the yarn is conveyed to the tension frame 2 to adjust the tension of the yarn. The static eliminators 42 set at both ends of the tension frame 2 eliminate static electricity from the input and output yarns respectively, further preventing the harm of static electricity, reducing uneven yarn tension, improving the uniformity and quality of the yarn, and finally conveying it to the warp winding frame 1.

[0050] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. It will be apparent to those skilled in the art that this utility model is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or basic characteristics of this utility model. Therefore, the embodiments should be considered exemplary and non-limiting in all respects. The scope of this utility model is defined by the appended claims rather than the foregoing description, and thus all variations falling within the meaning and scope of equivalents of the claims are intended to be included within this utility model. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0051] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A warping machine with static electricity elimination function, characterized in that: The warping machine includes a warp roller (1); Tension frame (2), located at the input end of the warp winding frame (1), is used to guide the yarn into the warp winding frame; Yarn rack (3), located at the input end of the tension rack (2), is used to output yarn; The yarn frame (3) is provided with at least one set of static electricity eliminator (4) at the output end, which is used to eliminate static electricity from the yarn output from the output end of the yarn frame (3).

2. A warping machine with anti-static function according to claim 1, characterized in that: The static eliminator (4) includes a yarn collection plate body (41) and a static eliminator (42) for eliminating static electricity. The yarn collection plate body (41) is provided with a plurality of yarn threading holes (43) for outputting yarn. When the yarn is output through the yarn threading holes (43), the static eliminator (42) eliminates static electricity from the yarn.

3. A warping machine with anti-static function according to claim 2, characterized in that: The yarn collecting plate body (41) includes a fixing block (411) symmetrically arranged on the left and right and a connecting rod (412) between the fixing block (411). The fixing block (411) is provided with a bracket (413). The bracket (413) is provided with a plurality of yarn holes (43). The connecting rod (412) is provided with a plurality of guide tubes (414) corresponding to the yarn holes (43). The bracket (413) extends to both sides and is fixedly connected to the yarn frame (3). The bracket (413) is fixedly connected with a mounting frame (415). The mounting frame (415) is equipped with the static eliminator (42). The static eliminator (42) is arranged perpendicularly to the opening direction of the yarn hole (43).

4. A warping machine with anti-static function according to claim 3, characterized in that: The static eliminator (4) is distributed in a rectangular array on the yarn rack (3).

5. A warping machine with anti-static function according to claim 2, characterized in that: The yarn collecting plate body (41) includes a fixing block (411) symmetrically arranged on the left and right and a connecting rod (412) between the fixing block (411). The fixing block (411) is provided with a bracket (413) corresponding to the front and back. Each of the brackets (413) corresponding to the front and back is provided with a number of yarn holes (43) corresponding to each other. The connecting rod (412) is provided with a number of guide tubes (414) corresponding to the yarn holes (43). Each of the fixing blocks (411) is provided with a mounting bracket (415) on the end face near the yarn frame (3). The static eliminator (42) is installed on the mounting bracket (415). The static eliminator (42) is arranged vertically toward the opening direction of the yarn hole (43).

6. A warping machine with anti-static function according to claim 5, characterized in that: The yarn collecting plate body (41) is fixedly connected to the yarn frame (3) through the mounting bracket (415), and the static electricity collecting plate (4) is distributed on the yarn frame (3) in a linear array.

7. A warping machine with anti-static function according to any one of claims 4 and 6, characterized in that: The yarn frame (3) is provided with an electric rod (31), which is fixedly connected to the yarn frame (3) and is used to supply power to the static eliminator (42).

8. A warping machine with anti-static function according to claim 7, characterized in that: The yarn frame (3) is equipped with a high-voltage power generator (32) for powering the static eliminator (42). Both the high-voltage power generator (32) and the static eliminator (42) are equipped with voltage lines (33) for conducting electricity. One end of the voltage line (33) is connected to the high-voltage power generator (32) or the static eliminator (42) respectively, and the other end is connected to the electric rod (31). The two achieve voltage discharge through the electric rod (31).

9. A warping machine with anti-static function according to claim 8, characterized in that: Each end of the tension frame (2) is provided with an electrostatic eliminator (42) for eliminating static electricity on the yarn located on the tension frame (2).

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