Tension-adjustable warping machine with improved warping tension stability
By introducing tension relief and friction adjustment components into the warping machine, the yarn tension can be dynamically adjusted, solving the problem of unstable tension control in traditional warping machines and improving the quality and stability of warped products.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SHANTOU SHENGDAAN IND CO LTD
- Filing Date
- 2025-05-23
- Publication Date
- 2026-06-19
Smart Images

Figure CN224378351U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of warping machine technology, specifically to a tension-adjustable warping machine that improves the stability of warping tension. Background Technology
[0002] The warping machine is the core equipment in the pre-weaving preparation process of textile manufacturing. It is used to draw the yarn from the bobbin, arrange it according to the process requirements, and wind it into a warp beam to provide warp yarn for subsequent weaving. The warping machine arranges hundreds to thousands of yarns in parallel into a sheet of yarn for easy use later.
[0003] In the existing warping process, the yarn needs to be transmitted stably to obtain more stable warp yarn. Unstable yarn tension can lead to problems such as uneven weft density and increased yarn breakage during weaving. The tension control of traditional warping machines mostly relies on a single friction device, which makes it difficult to achieve dynamic adjustment. This results in some variation in the tightness of the winding during the warp transmission process, affecting the fabric quality. Optimization and improvement are needed. Utility Model Content
[0004] The purpose of this invention is to provide a tension-adjustable warping machine that improves the stability of warping tension, thereby solving the problem mentioned in the background art that existing tension control relies on a single friction, making it difficult to achieve dynamic adjustment and affecting product processing quality.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a tension-adjustable warping machine for improving warping tension stability, comprising: a fixed frame, a protective plate at the top of the fixed frame, and a take-up roller on the inner side of the protective plate; and further comprising a tension relief component and a friction adjustment component.
[0006] The tension relief assembly includes a grooved support plate, which is located at the inner front end of the fixed frame. A movable seat is located at the top of the grooved support plate. A second rotating roller is located inside the movable seat. A rotating connecting seat is located inside the grooved support plate. The tension relief assembly is used to relieve tension during the yarn warping process. The friction adjustment assembly includes a retaining frame, which is located at both ends of the inner side of the protective plate. A rubber block is located inside the retaining frame, and a connecting strip is located inside the rubber block. The friction adjustment assembly is used to adjust friction deceleration.
[0007] Preferably, one end of the grooved support plate is connected to a stop block, which is used to limit the movement of the movable seat.
[0008] Preferably, a positioning seat is fixedly connected to one side of the top of the grooved support plate, an elastic connecting rod is slidably connected inside the positioning seat, and a rotating roller is connected to the inner side of the positioning seat. The elastic connecting rod is fixedly connected to the movable seat.
[0009] Preferably, a sliding frame is fixedly connected to the inner side of the grooved support plate, and a pressure sensor is installed on one side of the grooved support plate.
[0010] Preferably, an elastic support rod is connected to the inner side of the sliding frame, a rotating connecting seat is connected to the top of the elastic support rod, and a rotating roller is connected to the inner side of the rotating connecting seat.
[0011] Preferably, a telescopic cylinder is connected to the bottom inner side of the protective plate, and a buffer seat is connected to the bottom of the telescopic cylinder.
[0012] Preferably, the card frame is slidably connected to the bottom of the buffer seat.
[0013] Preferably, the two sides of the rubber block are connected to locking blocks, and the inner side of the rubber block is connected to a rotating positioning block.
[0014] Compared with the prior art, the beneficial effects of this utility model are:
[0015] This invention incorporates a movable seat that can buffer lateral movement during yarn transmission, and then adjusts the inner rotating connecting seat longitudinally, allowing both rollers two and three to be adjusted within a certain range. The adjustment process is achieved through an elastic connection, which helps to keep the yarn taut during winding, improving the uniformity of winding and ensuring product quality.
[0016] During the deceleration adjustment of the take-up roller, the control frame and the bonding rubber block are pressed downwards, so that the bonding rubber block is attached to the deceleration connection part of the take-up roller. The inner connecting strip and the bonding rubber block are easy to remove and replace, so as to avoid affecting the subsequent deceleration efficiency. Attached Figure Description
[0017] Figure 1 This is a three-dimensional structural diagram of the present invention;
[0018] Figure 2 This is a schematic diagram of the partial separation three-dimensional structure of the tension relief component of this utility model;
[0019] Figure 3 This is a schematic diagram of the three-dimensional structure of the sliding frame and the rotating roller of this utility model, which are separated into three parts.
[0020] Figure 4 This is a schematic diagram of the partial separation three-dimensional structure of the friction adjustment component of this utility model.
[0021] In the diagram: 1. Fixed frame; 2. Protective plate; 3. Receiving roller; 4. Grooved support plate; 5. Positioning seat; 6. First rotating roller; 7. Stop block; 8. Moving seat; 9. Elastic connecting rod; 10. Second rotating roller; 11. Sliding frame; 12. Pressure sensor; 13. Elastic support rod; 14. Rotating connecting seat; 15. Third rotating roller; 16. Telescopic cylinder; 17. Buffer seat; 18. Clip frame; 19. Adhesive rubber block; 20. Clip block; 21. Connecting strip; 22. Rotating positioning block. Detailed Implementation
[0022] It should be noted that, unless otherwise specified, the embodiments and features described in this application can be combined with each other. This application will now be described in detail with reference to the accompanying drawings and embodiments.
[0023] To enable those skilled in the art to better understand the present application, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present application, and not all embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative effort should fall within the scope of protection of the present application.
[0024] like Figure 1 - Figure 4 As shown, this application provides a tension-adjustable warping machine to improve the stability of warping tension, including: a fixed frame 1, a protective plate 2 is provided at the top of the fixed frame 1, and a take-up roller 3 is provided on the inner side of the protective plate 2;
[0025] The tension relief assembly includes a grooved support plate 4, which is located at the inner front end of the fixed frame 1. A movable seat 8 is provided at the top of the grooved support plate 4. A rotating roller 10 is provided inside the movable seat 8. A rotating connecting seat 14 is provided inside the grooved support plate 4. The tension relief assembly is used to relieve tension during the yarn warping process.
[0026] Specifically, such as Figure 2 As shown, one end of the grooved support plate 4 is connected to a stop block 7, which is used to limit the movement of the movable seat 8.
[0027] Specifically, such as Figure 2 As shown, a positioning seat 5 is fixedly connected to one side of the top of the grooved support plate 4. An elastic connecting rod 9 is slidably connected inside the positioning seat 5, and a rotating roller 6 is connected to the inner side of the positioning seat 5. The elastic connecting rod 9 is fixedly connected to the movable seat 8. The movable seat 8 slides on the top of the grooved support plate 4. The movable seat 8 is fixedly connected to the elastic connecting rod 9. The elastic connecting rod 9 is guided and adjusted inside the positioning seat 5.
[0028] Specifically, such as Figure 3As shown, a sliding frame 11 is fixedly connected to the inner side of the grooved support plate 4, and a pressure sensor 12 is installed on one side of the grooved support plate 4. The pressure sensor 12 is used to detect the pressure of the yarn wound on the outer side of the rotating roller 3 15.
[0029] Specifically, such as Figure 3 As shown, an elastic support rod 13 is connected to the inner side of the sliding frame 11, and a rotating connecting seat 14 is connected to the top of the elastic support rod 13. A rotating roller 15 is connected to the inner side of the rotating connecting seat 14. The rotating connecting seat 14 supports the rotation of the rotating roller 15. The bottom rotating connecting seat 14 is supported by the elastic support rod 13, which facilitates the position adjustment of the rotating connecting seat 14.
[0030] The friction adjustment assembly includes a frame 18, which is disposed at both ends of the inner side of the protective plate 2. The inner side of the frame 18 is provided with a rubber block 19, and the inner side of the rubber block 19 is provided with a connecting strip 21. The friction adjustment assembly is used to adjust the friction deceleration.
[0031] Specifically, such as Figure 4 As shown, a telescopic cylinder 16 is connected to the bottom inner side of the protective plate 2, and a buffer seat 17 is connected to the bottom of the telescopic cylinder 16. The card frame 18 is slidably connected to the bottom of the buffer seat 17. A spring is provided at the connection between the card frame 18 and the buffer seat 17 to improve the buffering effect when pressed. The telescopic cylinder 16 controls the lifting and lowering of the card frame 18.
[0032] Specifically, such as Figure 4 As shown, the two sides of the rubber block 19 are connected to the locking blocks 20, and the inner side of the rubber block 19 is connected to the rotating positioning block 22. The rubber block 19 is pre-positioned by locking the locking blocks 20 on the inner side of the frame 18, and then fixed by connecting the rotating positioning block 22.
[0033] In this embodiment: a movable seat 8 that can buffer lateral movement is set during the yarn transmission process, and then the inner rotating connecting seat 14 is adjusted longitudinally so that the second rotating roller 10 and the third rotating roller 15 can both move within a certain range. The adjustment process is achieved through elastic connection so that the yarn is always in a taut state. During the deceleration adjustment of the take-up roller 3, the control frame 18 and the bonding rubber block 19 are pressed downward so that the bonding rubber block 19 is attached to the deceleration connection part of the take-up roller 3. The inner connecting strip 21 and the bonding rubber block 19 are easy to remove and replace.
[0034] The specific solution is as follows: During use, the yarn passes through roller 2 10, roller 3 15 and roller 1 6 in sequence, and then winds onto take-up roller 3. During the warping process, the position of roller 2 10 can be moved laterally, specifically by sliding adjustment of the movable seat 8 on the top of the grooved support plate 4. The connection of the elastic connecting rod 9 provides a certain elasticity, which is convenient for adjusting the tension of the yarn transmission. Similarly, the rotating connecting seat 14 at the bottom is convenient for longitudinal adjustment under the elastic connection of the elastic support rod 13. Together with roller 2 10, the yarn position is adjusted so that the yarn transmission is always in a taut state, improving the quality of the warped product. When the tension of the yarn transmission is difficult to control through the transmission adjustment, the telescopic cylinder 16 can drive the bonding rubber block 19 to squeeze the take-up roller 3 for speed control. The bonding rubber block 19 is also easy to remove and replace after wear, ensuring subsequent use efficiency.
[0035] Those skilled in the art should understand that the discussion of any of the above embodiments is merely exemplary; within the framework of this invention, the technical features of the above embodiments or different embodiments can also be combined, the steps can be implemented in any order, and there are many other variations of the different aspects of this invention as described above, which are not provided in the details for the sake of brevity.
[0036] This utility model is intended to cover all such substitutions, modifications, and variations that fall within the broad scope of the appended claims. Therefore, any omissions, modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.
Claims
1. A tension-adjustable warping machine for improving warping tension stability, comprising: A fixing frame (1), wherein a protective plate (2) is provided at the top of the fixing frame (1), and a receiving roller (3) is provided on the inner side of the protective plate (2), characterized in that it further includes: Tension relief assembly, the tension relief assembly includes a grooved support plate (4), the grooved support plate (4) is disposed at the inner front end of the fixed frame (1), and a movable seat (8) is disposed at the top of the grooved support plate (4), a rotating roller (10) is disposed inside the movable seat (8), and a rotating connecting seat (14) is disposed inside the grooved support plate (4). The tension relief assembly is used for tension relief during the yarn warping process; The friction adjustment component includes a frame (18) disposed at both ends of the inner side of the protective plate (2), and a rubber block (19) is disposed on the inner side of the frame (18), and a connecting strip (21) is disposed on the inner side of the rubber block (19). The friction adjustment component is used for adjusting friction deceleration.
2. The tension-adjustable warping machine for improving warping tension stability according to claim 1, characterized in that, One end of the grooved support plate (4) is connected to a stop block (7), which is used to limit the movement of the movable seat (8).
3. The tension-adjustable warping machine for improving warping tension stability according to claim 1, characterized in that, A positioning seat (5) is fixedly connected to one side of the top of the grooved support plate (4). An elastic connecting rod (9) is slidably connected inside the positioning seat (5), and a rotating roller (6) is connected to the inner side of the positioning seat (5). The elastic connecting rod (9) is fixedly connected to the moving seat (8).
4. The tension-adjustable warping machine for improving warping tension stability according to claim 1, characterized in that, A sliding frame (11) is fixedly connected to the inner side of the grooved support plate (4), and a pressure sensor (12) is installed on one side of the grooved support plate (4).
5. A tension-adjustable warping machine for improving warping tension stability according to claim 4, characterized in that, The sliding frame (11) is connected to an elastic support rod (13) on its inner side, and the rotating connecting seat (14) is connected to the top of the elastic support rod (13). The rotating connecting seat (14) is connected to a rotating roller (15) on its inner side.
6. The tension-adjustable warping machine for improving warping tension stability according to claim 1, characterized in that, The inner bottom of the protective plate (2) is connected to a telescopic cylinder (16), and the bottom of the telescopic cylinder (16) is connected to a buffer seat (17).
7. A tension-adjustable warping machine for improving warping tension stability according to claim 6, characterized in that, The card frame (18) is slidably connected to the bottom end of the buffer seat (17).
8. The tension-adjustable warping machine for improving warping tension stability according to claim 1, characterized in that, The two sides of the adhesive rubber block (19) are connected to the locking blocks (20), and the inner side of the adhesive rubber block (19) is connected to the rotating positioning block (22).