A beaming machine for wire mesh

Abstract

The utility model discloses a be used to metal wire screen's be complete with machine belongs to be complete with machine technical field, including ball screw mechanism, ball screw mechanism's bottom left and right symmetry is provided with the backup pad, and the movable setting of ball screw mechanism has the tensioning mechanism, and the outside wall of tensioning mechanism is provided with the connecting rod symmetry, and the connecting rod is located the position below tensioning mechanism, be provided with the guide mechanism between the connecting rod, and be provided with visual on -line detection mechanism on the guide mechanism, the below of guide mechanism is provided with the silk winding shaft, and the both ends rotatable of silk winding shaft are established in backup pad, and the silk winding shaft is connected with the drive pivot through the gear transmission mechanism, the one end rotatable of drive pivot is established in backup pad, and the other end is connected with the drive motor after going out backup pad. The utility model discloses through visual on -line detection mechanism real -time monitoring broken silk problem, and it is convenient for staff to discover broken silk and handle the trouble in time, and the loss is reduced to the maximum.

Description

Technical Field

[0001] This utility model relates to the field of warping machine technology, and in particular to a warping machine for metal wire mesh. Background Technology

[0002] A wire mesh warping machine is a key piece of equipment specifically designed to wind metal wires (such as stainless steel, copper, and nickel wires) into warp beams according to a specific arrangement, providing a foundation for subsequent weaving, welding, or stamping into wire mesh. Its core function is to ensure uniform tension and neat arrangement of the metal wires during winding, meeting the manufacturing requirements of high-precision, high-performance wire mesh products. However, wire breakage may occur during the operation of the warping machine. Failure to address broken wires promptly can result in burrs and protrusions, affecting the flatness of the wire mesh surface. Furthermore, the unrecoverable portion of the broken wire is directly scrapped, causing significant losses. Therefore, this invention proposes a wire mesh warping machine that detects and promptly addresses wire breakage issues. Utility Model Content

[0003] The purpose of this invention is to provide a warping machine for metal wire mesh, which solves the problems mentioned above.

[0004] To solve the above-mentioned technical problems, the present invention adopts the following technical solution:

[0005] This utility model discloses a warping machine for metal wire mesh, comprising a ball screw mechanism, with symmetrical support plates arranged on the bottom of the ball screw mechanism, a movably mounted tensioning mechanism on the ball screw mechanism, and symmetrically arranged connecting rods on the outer side wall of the tensioning mechanism, the connecting rods being located below the tensioning mechanism; a guide mechanism is arranged between the connecting rods, and a visual online inspection mechanism is arranged on the guide mechanism; a winding shaft is arranged below the guide mechanism, with both ends of the winding shaft rotatably mounted on the support plates, and the winding shaft being connected to a drive shaft via a gear transmission mechanism; one end of the drive shaft is rotatably mounted on the support plate, and the other end passes through the support plate and is connected to a drive motor; the metal wire passes around the tensioning mechanism, then through the guide mechanism to reach the winding shaft, and finally winds onto the winding shaft;

[0006] A control cabinet electrically connected to the drive motor, ball screw mechanism, and vision online inspection mechanism is provided on one side of the support plate. The control cabinet is equipped with a display. A speed sensor for real-time detection of the rotational speed is provided on the winding shaft. The speed sensor is electrically connected to the control cabinet.

[0007] Furthermore, the ball screw mechanism includes a base, with slide rails symmetrically arranged on the upper end of the base, and a movable seat slidably arranged on the slide rails. A screw is threadedly connected to the center of the bottom of the movable seat. One end of the screw is rotatably mounted on the base, and the other end is connected to a forward and reverse motor.

[0008] Furthermore, the guiding mechanism includes an open box body, and the bottom of the open box body is provided with a plurality of guide wire holes at equal intervals.

[0009] Furthermore, the visual online inspection mechanism includes an electric slide mechanism symmetrically arranged at the front and rear positions of the top of the open box body. An industrial camera one and an industrial camera two are movably arranged on the front and rear electric slide mechanisms, and the movement directions of the industrial camera one and the industrial camera two are opposite.

[0010] Furthermore, the electric slide mechanism includes an electric slide, a sliding seat is slidably disposed on the electric slide, a driver is disposed on one side of the electric slide, and a limit mechanism is disposed on the outer side wall of the electric slide.

[0011] Furthermore, the limiting mechanism includes limiting component one and limiting component two respectively disposed on both sides of the electric slide table, and a limiting sensing plate matching the limiting component one and limiting component two is disposed on the outer side wall of the sliding seat.

[0012] Furthermore, the speed sensor employs an optical encoder or a Hall sensor.

[0013] Compared with the prior art, the beneficial technical effects of this utility model are as follows:

[0014] This utility model relates to a warping machine for metal wire mesh. It uses an online visual inspection mechanism to monitor wire breakage in real time, which makes it easier for staff to detect wire breakage and handle faults in a timely manner, minimizing losses. Attached Figure Description

[0015] The present invention will be further described below with reference to the accompanying drawings.

[0016] Figure 1 This is a front view of the warping machine for metal wire mesh according to this utility model;

[0017] Figure 2 This is a schematic diagram of a ball screw mechanism.

[0018] Figure 3 A schematic diagram of the guiding mechanism structure;

[0019] Figure 4 This is a schematic diagram of the structure of an online visual inspection mechanism;

[0020] Explanation of reference numerals in the attached drawings: 1. Ball screw mechanism; 2. Tensioning mechanism; 3. Connecting rod; 4. Guide mechanism; 5. Vision online inspection mechanism; 6. Winding shaft; 7. Metal wire; 8. Drive motor; 9. Drive shaft; 10. Gear transmission mechanism; 11. Control cabinet; 12. Display;

[0021] 101. Base; 102. Slide rail; 103. Lead screw; 104. Moving base; 105. Forward and reverse motor;

[0022] 401. Open box body; 402. Guide wire hole;

[0023] 501. Electric slide table; 502. Sliding seat; 503. Industrial camera one; 504. Driver; 505. Limiting component one; 506. Limiting component two; 507. Industrial camera two. Detailed Implementation

[0024] like Figure 1-4 As shown, a warping machine for metal wire mesh includes a ball screw mechanism 1, with support plates symmetrically mounted on the bottom of the ball screw mechanism 1. The ball screw mechanism 1 is a high-precision, high-efficiency transmission element, including a base 101. A slide rail 102 is symmetrically mounted on the upper end of the base 101, and a movable seat 104 is slidably mounted on the slide rail 102. A lead screw 103 is threadedly connected to the center of the bottom of the movable seat 104. One end of the lead screw 103 is rotatably mounted on the base 101, and the other end is connected to a forward / reverse motor 105. By starting the forward / reverse motor 105, the movable seat 104 moves on the base 101 according to the lead screw principle.

[0025] The ball screw mechanism 1 is movably mounted with a tensioning mechanism 2, which includes several guide rollers and tensioning rollers. The metal wire passes around the guide rollers and tensioning rollers in sequence, and the tension is adjusted by adjusting the position of the tensioning rollers. This is an existing technology and will not be described in detail here.

[0026] Connecting rods 3 are symmetrically installed on the outer wall of the tensioning mechanism 2, and the connecting rods 3 are located below the tensioning mechanism 2. A guide mechanism 4 is installed between the connecting rods 3. The guide mechanism 4 includes an open box 401, and a plurality of wire guide holes 402 are equally spaced at the bottom of the open box 401. The metal wire passes through the wire guide holes 402 to achieve guidance and avoid entanglement between adjacent metal wires, thereby improving the winding efficiency and quality.

[0027] The guiding mechanism 4 is equipped with a visual online inspection mechanism 5, which is based on computer vision technology. It acquires images of the metal wire in real time, processes, analyzes, and judges the images using algorithms, and achieves automated detection of whether the metal wire is broken. The visual online inspection mechanism 5 includes an electric slide mechanism symmetrically installed at the front and rear positions of the top of the open box 401. An industrial camera 503 and an industrial camera 507 are movably mounted on the front and rear electric slide mechanisms, with the two cameras moving in opposite directions. As the industrial cameras move on the electric slide mechanisms, they acquire image information of the metal wire in real time and transmit the acquired information to the control cabinet 11. The control cabinet 11 converts the image signals into digital signals, and the algorithm replaces manual labor to complete a high-speed, high-precision inspection task. Once a broken wire problem is detected, the system promptly notifies personnel for handling. The algorithm prioritizes the use of mature vision libraries (OpenCV, Halcon) or deep learning frameworks (PyTorch, TensorFlow). It also customizes algorithms or trains models to address difficult defects (such as broken wires). This is an existing technical approach and will not be elaborated further here.

[0028] The electric slide mechanism is a mechanical device that converts rotary motion into linear motion. It includes an electric slide 501, on which a sliding seat 502 is slidably mounted. A driver 504 is mounted on one side of the electric slide 501. The driver 504 is a stepper motor or a servo motor. A limit mechanism is installed on the outer wall of the electric slide 501. The limit mechanism includes a first limit component 505 and a second limit component 506 respectively mounted on both sides of the electric slide 501. A limit sensing plate matching the first limit component 505 and the second limit component 506 is installed on the outer wall of the sliding seat 502. The movement stroke signal of the sliding seat 502 is obtained through the limit sensing plate via the first limit component 505 and the second limit component 506, thereby controlling the forward and reverse rotation of the driver 504 to achieve a uniform left-right movement of the sliding seat 502.

[0029] A winding shaft 6 is installed below the guide mechanism 4, and both ends of the winding shaft 6 are rotatably mounted on the support plate. The winding shaft 6 is connected to the drive shaft 9 through a gear transmission mechanism 10; one end of the drive shaft 9 is rotatably mounted on the support plate, and the other end extends out of the support plate and is connected to the drive motor 8. The drive motor 8 drives the drive shaft 9 to rotate, and then the rotational force is transmitted through two meshing gear structures, thereby satisfying the rotation of the winding shaft 6. The metal wire 7 passes around the tensioning mechanism 2, then through the guide mechanism 4 to reach the winding shaft 6, and finally winds onto the winding shaft 6.

[0030] A control cabinet 11, electrically connected to the drive motor 8, ball screw mechanism 1, and vision online inspection mechanism 5, is installed on one side of the support plate. A display 12 is mounted on the control cabinet 11. A speed sensor, employing a photoelectric encoder or Hall effect sensor, is installed on the winding shaft 6 to detect its rotational speed in real time. The speed sensor is electrically connected to the control cabinet 11, which receives the shaft rotational speed signal and outputs a control signal according to a preset speed ratio. The control cabinet 11 includes a PID control module, which dynamically adjusts the rotational speed of the ball screw mechanism based on the rotational speed of the winding shaft 6. This synchronizes the lateral movement speed of the ball screw mechanism as the rotational speed of the winding shaft 6 changes. Especially when the winding shaft 6 enters the "climbing" acceleration phase, the ball screw mechanism accelerates synchronously, ensuring uniform axial distribution of the metal wire and preventing unevenness on the winding surface caused by wire accumulation or excessive gaps, thus achieving high-precision winding control.

[0031] The operation process of this utility model is as follows:

[0032] First, the metal wires 7 are unwound from the bobbin according to the required total warp length. After passing through the tensioning mechanism 2, the tension of each metal wire 7 is ensured to be uniform. Then, guided by the guiding mechanism, the metal wires 7 are neatly arranged into strips. After that, according to the width and length specified in the process, starting from the starting position of the warping machine, they are wound one after another into the winding shaft 6. When a strip is wound to the specified length, it is cut and threaded into the strand to fix the position of the strip and prevent it from loosening. Then, another strip is wound parallel to the previous strip, and so on, until the specified number of strips is wound.

[0033] When each layer of metal wire is wound, the control cabinet 11 will drive the ball screw mechanism to move the strip slightly laterally according to the preset parameters. This movement distance is very small to ensure that the winding angle and position of the metal wire 7 on the winding shaft 6 can gradually change, forming a climbing effect. As the number of winding layers increases, the ball screw mechanism continues to make this slight lateral movement, so that the metal wire 7 is tightly arranged layer by layer on the winding shaft 6, and finally forms a strip roll with a certain tilt angle.

[0034] The embodiments described above are merely preferred embodiments of the present utility model and are not intended to limit the scope of the present utility model. Various modifications and improvements made to the technical solutions of the present utility model by those skilled in the art without departing from the spirit of the present utility model should fall within the protection scope defined by the claims of the present utility model.

Claims

1. A warping machine for metal wire mesh, characterized in that: The system includes a ball screw mechanism (1), with symmetrical support plates at the bottom of the ball screw mechanism (1). A tensioning mechanism (2) is movably mounted on the ball screw mechanism (1). Connecting rods (3) are symmetrically mounted on the outer side wall of the tensioning mechanism (2), and the connecting rods (3) are located below the tensioning mechanism (2). A guide mechanism (4) is provided between the connecting rods (3), and a visual online inspection mechanism (5) is provided on the guide mechanism (4). 4) is provided below a winding shaft (6), the two ends of which are rotatably mounted on the support plate. The winding shaft (6) is connected to the drive shaft (9) through a gear transmission mechanism (10). One end of the drive shaft (9) is rotatably mounted on the support plate, and the other end passes through the support plate and is connected to the drive motor (8). The metal wire (7) passes around the tensioning mechanism (2) and then through the guide mechanism (4) to reach the winding shaft (6), and finally winds around the winding shaft (6). A control cabinet (11) electrically connected to the drive motor (8), ball screw mechanism (1) and vision online inspection mechanism (5) is provided on one side of the support plate. A display (12) is provided on the control cabinet (11). A speed sensor for real-time detection of the rotation speed is provided on the winding shaft (6). The speed sensor is electrically connected to the control cabinet (11).

2. The warping machine for metal wire mesh according to claim 1, characterized in that: The ball screw mechanism (1) includes a base (101), and a slide rail (102) is symmetrically arranged on the upper end of the base (101). A movable seat (104) is slidably arranged on the slide rail (102), and a screw (103) is threadedly connected to the bottom center of the movable seat (104). One end of the screw (103) is rotatably arranged on the base (101), and the other end is connected to a forward and reverse motor (105).

3. The warping machine for metal wire mesh according to claim 1, characterized in that: The guiding mechanism (4) includes an open box body (401), and the bottom of the open box body (401) is provided with a plurality of guide wire holes (402) at equal intervals.

4. The warping machine for metal wire mesh according to claim 3, characterized in that: The visual online inspection mechanism (5) includes an electric slide mechanism symmetrically arranged at the front and rear positions of the top of the open box body (401). An industrial camera one (503) and an industrial camera two (507) are movably arranged on the front and rear electric slide mechanisms. The movement directions of the industrial camera one (503) and the industrial camera two (507) are opposite.

5. The warping machine for metal wire mesh according to claim 4, characterized in that: The electric slide mechanism includes an electric slide (501), a sliding seat (502) is slidably disposed on the electric slide (501), a driver (504) is disposed on one side of the electric slide (501), and a limit mechanism is disposed on the outer side wall of the electric slide (501).

6. The warping machine for metal wire mesh according to claim 5, characterized in that: The limiting mechanism includes limiting component one (505) and limiting component two (506) respectively disposed on both sides of the electric slide (501), and a limiting sensing plate matching the limiting component one (505) and limiting component two (506) is disposed on the outer side wall of the sliding seat (502).

7. The warping machine for metal wire mesh according to claim 1, characterized in that: The speed sensor is either an optical encoder or a Hall sensor.

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