Low cost industrial ring light source
By using a shell structure consisting of a bent circumference and a base, combined with a diffuser plate to protect the light-emitting components, the high processing and replacement costs of existing technologies are solved, achieving a low-cost and highly replaceable industrial ring light source.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- 东莞康视达自动化科技有限公司
- Filing Date
- 2025-07-08
- Publication Date
- 2026-06-16
AI Technical Summary
Existing industrial ring light sources have high housing processing and replacement costs, making it difficult to meet production needs.
The outer shell consists of a bent circumference and a base, with a diffuser plate placed on top of the base. The bent circumference and the base define the position of the light-emitting component, which is protected by the bent circumference and the diffuser plate. This reduces the difficulty and cost of processing, and the replacement cost can be reduced by replacing the bent circumference and the base.
It achieves a low-cost industrial ring light source with low processing difficulty and cost, high replaceability, and improves the stability and protection effect of the light-emitting components.
Smart Images

Figure CN224364744U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of detection light source technology, and in particular to a low-cost industrial ring light source. Background Technology
[0002] In the field of machine vision, the inspection of product appearance usually requires the use of light sources for illumination. Among them, ring light sources are widely used in industrial inspection. However, the large number of light source structures required in industrial inspection means that the housing of the ring light source is usually manufactured by integral die casting. However, due to the high cost of die casting molds, the processing cost of the housing is high, and the processing time is long, making it difficult to meet production needs. Furthermore, when the housing of the ring light source is scratched or damaged by impact, the entire housing usually needs to be replaced, resulting in high replacement costs. Utility Model Content
[0003] The purpose of this invention is to overcome the above-mentioned defects in the prior art and provide a low-cost industrial ring light source with low processing difficulty and cost, and high substitutability.
[0004] To achieve the above objectives, this utility model provides a low-cost industrial ring light source. The low-cost industrial ring light source includes a housing, a diffuser plate, a first connector, and a light-emitting element. The housing includes a base and a bent perimeter. The base has a ring structure and is arranged around a vertical axis. The bent perimeter has a ring structure and is arranged around the vertical axis. The bent perimeter is located at the top of the base. The bent perimeter is bent to form a first bent segment and a second bent segment. The first bent segment abuts against the side of the base away from the vertical axis, and one end of the second bent segment is connected to the upper end of the first bent segment. The second bent segment is located above the base and spaced apart from it. A second connecting hole is provided at the top of the second bent segment. The diffuser plate has a ring structure and is arranged around the vertical axis. The diffuser plate is located at the top of the base. The diffuser plate includes a first... The base consists of a first segment, a second segment, and a third segment; the first segment abuts against the side end of the base near the vertical axis; the third segment is located above the base and spaced apart from it; the bottom of the third segment abuts against the second bent segment; the third segment has a first connecting hole extending vertically; the first connecting hole and the second connecting hole are opposite to and communicate with each other; both ends of the second segment are respectively connected to one end of the first segment and one end of the third segment; a first connecting member passes through the first connecting hole and the second connecting hole, and the first connecting member detachably connects the third segment and the second bent segment; a light-emitting element is disposed on the base; the light-emitting element includes a circuit board and LED beads; the circuit board has a ring structure and is arranged around the vertical axis; multiple LED beads are disposed on the side end of the circuit board near the vertical axis; the upper end of the circuit board abuts against the bottom of the second bent segment.
[0005] Furthermore, the base is provided with a first limiting groove, which extends around the vertical axis; the light-emitting element is disposed within the first limiting groove.
[0006] Furthermore, the side wall of the first limiting groove away from the vertical axis is an inclined surface, the side end of the circuit board away from the light-emitting element abuts against the inclined surface, and the side end of the circuit board with the light-emitting element is positioned facing the second segment.
[0007] Furthermore, the second segment is inclined and parallel to the circuit board.
[0008] Furthermore, the circuit board includes a board and a heat dissipation pad; the LED and the heat dissipation pad are respectively disposed on both sides of the board; the heat dissipation pad abuts against the groove wall of the first limiting groove.
[0009] Furthermore, the length direction of the first segment is aligned with the axial direction of the vertical axis; a second limiting groove is provided on the side end of the base near the vertical axis, and the lower end of the first segment is disposed within the second limiting groove.
[0010] Furthermore, the length direction of the first bent segment is aligned with the axial direction of the vertical axis; a third limiting groove is provided on the side of the base away from the vertical axis, and the first bent segment is disposed within the third limiting groove.
[0011] Furthermore, it also includes a second connector; a third connecting hole is provided on the side wall of the third limiting groove, and a fourth connecting hole is provided on the first bent section, the third connecting hole and the fourth connecting hole are arranged opposite to each other and are connected; the second connector passes through the third connecting hole and the fourth connecting hole.
[0012] Furthermore, multiple first connecting holes and multiple second connecting holes are provided, with each of the multiple first connecting holes and multiple second connecting holes being arranged opposite to each other; multiple first connecting members are provided, and each of them passes through multiple first connecting holes and multiple second connecting holes.
[0013] Furthermore, multiple LED beads are provided and are arranged at uniform intervals around the vertical axis.
[0014] Compared with the prior art, the present invention has the following advantages:
[0015] 1. In this embodiment of the utility model, the light-emitting element is disposed on the base, and the light emitted by the light-emitting element can be emitted outward through the diffuser plate; the first bent section of the bend is in contact with the side end of the base away from the vertical axis, the first section of the diffuser plate is in contact with the side end of the base near the vertical axis, and the surrounding second bent section is in contact with the third section of the diffuser plate, so that the bend and the base, together with the diffuser plate, protect the light-emitting element, prevent the light-emitting element from being affected by external substances, and prevent light leakage. The light-emitting element is disposed on the base, and the upper end of the circuit board is in contact with the bottom of the second bent section, so that the base and the bend can limit the position of the circuit board, reduce the vibration of the light-emitting element between the shell and the diffuser plate, and improve the stability of the light-emitting element.
[0016] 2. In this low-cost industrial ring light source, the outer shell consists of a bent ring and a base. The base supports the light-emitting element, while the diffuser plate is located on top of the base. The position of the circuit board of the light-emitting element is defined by the base and the second bent section of the bent ring. The first bent section of the bent ring abuts against the side of the base away from the vertical axis. The position of the bent ring can be adjusted vertically so that the second bent section of the bent ring abuts against the third section of the diffuser plate. This results in good compatibility between the outer shell and the diffuser plate. Furthermore, the diffuser plate and the bent ring can surround the light-emitting element, thus protecting it. Since the bent ring forms the first and second bent sections through bending, the processing difficulty and cost are low, and the replaceability is high. When the bent ring or the base is damaged, the corresponding bent ring and base can be replaced, and the replacement cost is also low. Attached Figure Description
[0017] To more clearly illustrate the technology in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0018] Figure 1 This is a schematic diagram of the structure of the low-cost industrial ring light source of this utility model;
[0019] Figure 2 This is a cross-sectional view of the low-cost industrial ring light source of this utility model.
[0020] Figure 3 for Figure 2 A schematic diagram of part A of the low-cost industrial ring light source of this utility model;
[0021] Figure 4 This is a schematic diagram of the base of the low-cost industrial ring light source of this utility model;
[0022] Figure 5 for Figure 1 A structural schematic diagram of the low-cost industrial ring light source of this utility model from another perspective.
[0023] Figure label:
[0024] 100 housing; 110 base; 111 first limiting groove; 112 second limiting groove; 113 third limiting groove; 114 inclined surface; 115 third connecting hole; 120 bending circumference; 121 first bending segment; 122 second bending segment; 123 second connecting hole; 124 fourth connecting hole; 300 diffuser plate; 310 first segment; 320 second segment; 330 third segment; 331 first connecting hole; 400 light-emitting element; 410 circuit board; 411 board; 412 heat dissipation pad; 420 LED bead. Detailed Implementation
[0025] The technology of this embodiment of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiment is one embodiment of the present invention, and not all embodiments thereof. Based on this embodiment of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0026] It should be noted that all directional indicators (such as up, down, left, right, front, back, etc.) in this utility model embodiment are only used to explain the relative positional relationship and movement of each component in a certain specific posture (as shown in the figure). If the specific posture changes, the directional indicator will also change accordingly.
[0027] Furthermore, if the embodiments of this utility model involve descriptions such as "first" or "second", such descriptions are for descriptive purposes only and should not be construed as indicating or implying their relative importance or implicitly specifying the number of technical features indicated.
[0028] Please see Figures 1 to 5This utility model provides a low-cost industrial ring light source, which includes a housing 100, a diffuser plate 300, a first connector, and a light-emitting element 400. The housing 100 includes a base 110 and a bent circumference 120. The base 110 has a ring structure and is arranged around a vertical axis. The bent circumference 120 has a ring structure and is arranged around a vertical axis. The bent circumference 120 is located at the top of the base 110 and is bent to form a first connector. A first bent segment 121 and a second bent segment 122; the first bent segment 121 abuts against the side end of the base 110 away from the vertical axis, one end of the second bent segment 122 is connected to the upper end of the first bent segment 121, the second bent segment 122 is located above the base 110 and spaced apart from the base 110; a second connecting hole 123 is provided at the top of the second bent segment 122; the diffuser plate 300 has a ring structure; the diffuser plate 300 is arranged around the vertical axis; the diffuser plate 300 is disposed on the top of the base 110; the diffuser plate 300 includes a first... The system comprises three segments: a first segment 310, a second segment 320, and a third segment 330. The first segment 310 abuts against the side end of the base 110 near its vertical axis. The third segment 330 is located above the base 110 and spaced apart from it. The bottom of the third segment 330 abuts against the second bent segment 122. The third segment 330 is provided with a first connecting hole 331 extending vertically through it. The first connecting hole 331 is opposite to and communicates with the second connecting hole 123. The two ends of the second segment 320 are respectively connected to one end of the first segment 310 and one end of the third segment 330. One end is connected; a first connector passes through the first connecting hole 331 and the second connecting hole 123, and the first connector is detachably connected to the third segment 330 and the second bent segment 122; a light-emitting element 400 is disposed on the base 110; the light-emitting element 400 includes a circuit board 410 and lamp beads 420; the circuit board 410 has a ring structure and is arranged around a vertical axis; multiple lamp beads 420 are provided and are disposed on the side end of the circuit board 410 near the vertical axis; the upper end of the circuit board 410 abuts against the bottom of the second bent segment 122.
[0029] 1. In this embodiment of the utility model, the light-emitting element 400 is disposed on the base 110, and the light emitted by the light-emitting element 400 can be emitted outward through the diffuser plate 300; the first bent section 121 of the bent circumference 120 abuts against the side end of the base 110 away from the vertical axis, the first section 310 of the diffuser plate 300 abuts against the side end of the base 110 near the vertical axis, and the surrounding second bent section 122 abuts against the third section 330 of the diffuser plate 300, so that the bent circumference 120 and the base can be made to... The base 110, together with the diffuser plate 300, protects the light-emitting element 400 from the influence of external substances and prevents light leakage. The light-emitting element 400 is set on the base 110, and the upper end of the circuit board 410 abuts against the bottom of the second bending section 122, so that the base 110 and the bending circumference 120 can limit the position of the circuit board 410, reduce the vibration of the light-emitting element 400 between the housing 100 and the diffuser plate 300, and improve the working stability of the light-emitting element 400.
[0030] 2. In this low-cost industrial ring light source, the outer shell 100 consists of a bent circumference 120 and a base 110. The base 110 supports the light-emitting element 400, while the diffuser plate 300 is disposed on top of the base 110. The position of the circuit board 410 of the light-emitting element 400 is defined by the base 110 and the second bent section 122 of the bent circumference 120. The first bent section 121 of the bent circumference 120 abuts against the side end of the base 110 away from the vertical axis. The position of the bent circumference 120 can be adjusted vertically, so that the second bent section 122 of the bent circumference 120 and the base 110 are aligned with the second bent section 122 of the bent circumference 120. The third segment 330 of the diffuser plate 300 abuts, thereby making the housing 100 compatible with the diffuser plate 300. The diffuser plate 300 and the bending ring 120 can surround the light-emitting element 400, thus protecting the light-emitting element 400. Since the bending ring 120 forms the first bending segment 121 and the second bending segment 122 through bending, the processing difficulty and processing cost are low, and the replaceability is high. When the bending ring 120 or the base 110 is damaged, the bending ring 120 and the base 110 can be replaced accordingly, and the replacement cost is also low.
[0031] Specifically, the first connector is a threaded connection structure, and both the first connecting hole 331 and the second connecting hole 123 are threaded hole structures.
[0032] Reference Figures 2 to 4 In some embodiments of this utility model, a first limiting groove 111 is provided on the base 110, and the first limiting groove 111 extends around the vertical axis; the light-emitting element 400 is disposed in the first limiting groove 111.
[0033] By setting the first limiting groove 111, the position of the light-emitting element 400 can be limited, thereby improving the stability of the position of the light-emitting element 400 on the base and thus improving the stability of the light-emitting element 400 during operation.
[0034] Specifically, a first limiting groove 111 is provided on the top of the base, a second bending segment 122 of the bending circumference 120 is located above the first limiting groove 111, a light-emitting element 400 is located inside the first limiting groove 111, the top and bottom of the circuit board 410 of the light-emitting element 400 abut against the second bending segment 122 and the bottom wall of the limiting groove, respectively, while the side of the circuit board 410 away from the light-emitting element abuts against the side wall of the limiting groove.
[0035] Reference Figure 3 and Figure 4 In some embodiments of this utility model, the side wall of the first limiting groove 111 away from the vertical axis is an inclined surface 114. The side end of the circuit board 410 away from the light-emitting element 400 abuts against the inclined surface 114, so that the circuit board 410 is inclined in the first limiting groove 111, thereby making the lamp beads 420 on the circuit board 410 face the inclined direction, controlling the light emission direction of the light-emitting element 400. Furthermore, since the circuit board 410 is a ring structure, the light emission direction of the light-emitting element 400 is inclined towards the vertical axis, improving the light-gathering effect.
[0036] The circuit board 410 is provided with the side end of the light-emitting element 400 facing the second segment 320, so as to reduce the portion of light passing through between the second segment 320 and the first segment 310, and reduce the portion of light passing through between the second segment 320 and the third segment 330, thereby improving the light concentration.
[0037] Reference Figures 1 to 3 In some embodiments of this utility model, the second segment 320 is inclined and parallel to the circuit board 410 to improve the light concentration and ensure the lighting effect.
[0038] Reference Figure 2 and Figure 3 In some embodiments of this utility model, the circuit board 410 includes a board 411 and a heat dissipation pad 412; the LED bead 420 and the heat dissipation pad 412 are respectively disposed on both sides of the board 411; the heat dissipation pad 412 abuts against the groove wall of the first limiting groove 111.
[0039] The LED bead 420 is located on the side of the plate 411 near the vertical axis, while the heat dissipation pad 412 is located on the side of the plate 411 away from the vertical axis. The heat dissipation pad 412 abuts against the groove wall of the first limiting groove 111 so as to transfer heat to the base 110 and improve the heat dissipation capacity of the LED bead 420.
[0040] Specifically, the upper end of the heat dissipation pad 412 abuts against the second bending section 122 so as to transfer heat to the bending perimeter, thereby further improving the heat dissipation capacity of the LED bead 420.
[0041] Reference Figures 3 to 5 In some embodiments of this utility model, the length direction of the first segment 310 is arranged in the same direction as the axial direction of the vertical axis; the base 110 is provided with a second limiting groove 112 on the side end near the vertical axis, and the lower end of the first segment 310 is disposed in the second limiting groove 112.
[0042] A second limiting groove 112 is provided on the top of the base. The first segment 310 of the diffuser plate 300 is located in the second limiting groove 112 so as to limit the position of the first segment 310, thereby limiting the position of the diffuser plate 300 relative to the light-emitting element 400.
[0043] Specifically, the second limiting groove 112 extends vertically and extends to the side end of the base 110 near the vertical axis. The first segment 310 of the diffuser plate 300 abuts against the bottom wall and side wall of the second limiting groove 112 to prevent the first segment 310 of the diffuser plate 300 from moving excessively in a direction away from the vertical axis.
[0044] Reference Figure 3 and Figure 4 In some embodiments of this utility model, the length direction of the first bent segment 121 is arranged in the same direction as the axis of the vertical axis; a third limiting groove 113 is provided on the side end of the base 110 away from the vertical axis, and the first bent segment 121 is disposed in the third limiting groove 113.
[0045] A third limiting groove 113 is provided on the top of the base. The first bent section 121 of the bent circumference is located in the third limiting groove 113 so as to limit the position of the first bent section 121, thereby limiting the position of the bent circumference relative to the light-emitting element 400.
[0046] Specifically, the third limiting groove 113 extends vertically and extends to the side end of the base 110 away from the vertical axis. The first bent section 121 of the circumference abuts against the bottom wall and side wall of the third limiting groove 113 to prevent the first section 310 of the diffuser plate 300 from moving excessively in the direction close to the vertical axis.
[0047] Specifically, the second bent segment 122 of the bent circumference 120 abuts against the third segment 330 of the diffuser plate 300 and is connected by the first connector. The positions of the bent circumference 120 and the diffuser plate 300 can be limited by setting the second limiting groove 112 and the third limiting groove 113.
[0048] Reference Figure 3In some embodiments of this utility model, a second connector is also included; a third connecting hole 115 is provided on the side wall of the third limiting groove 113, and a fourth connecting hole 124 is provided on the first bending section 121. The third connecting hole 115 and the fourth connecting hole 124 are arranged opposite to each other and connected; the second connector passes through the third connecting hole 115 and the fourth connecting hole 124.
[0049] By setting a third connector, the bending perimeter and the base 110 can be connected, and the position between the bending perimeter and the base 110 can be limited, thereby improving the overall structural stability of the housing 100.
[0050] Specifically, the second connector is a threaded connection structure, and the third connecting hole 115 and the fourth connecting hole 124 are both threaded hole structures.
[0051] Specifically, multiple third connecting holes 115 and multiple fourth connecting holes 124 are provided, with each of the multiple third connecting holes 115 and multiple fourth connecting holes 124 being arranged opposite to each other; multiple second connectors are provided, and they are respectively inserted into the multiple third connecting holes 115 and multiple fourth connecting holes 124, so as to further improve the stability of the connection between the bending circumference and the base 110.
[0052] Reference Figure 1 In some embodiments of this utility model, multiple first connecting holes 331 and multiple second connecting holes 123 are provided, and multiple first connecting holes 331 and multiple second connecting holes 123 are arranged opposite to each other; multiple first connecting members are provided, and are respectively inserted into multiple first connecting holes 331 and multiple second connecting holes 123, so as to further improve the stability of the connection between the third segment 330 of the diffuser plate 300 and the second bent segment 122 of the bending circumference.
[0053] Reference Figure 3 In some embodiments of this utility model, multiple LED beads 420 are provided and are arranged at uniform intervals around a vertical axis.
[0054] The illumination effect can be improved by setting multiple LED beads 420, wherein the spacing between adjacent LED beads 420 is equal.
[0055] The above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model shall be included within the protection scope of the present utility model.
Claims
1. A low-cost industrial ring light source, characterized in that, include: The outer casing (100) includes a base (110) and a bent perimeter (120); the base (110) is annular; the base (110) is arranged around a vertical axis; the bent perimeter (120) is annular; the bent perimeter (120) is arranged around the vertical axis; the bent perimeter (120) is located at the top of the base (110); the bent perimeter (120) is bent to form a first bent segment (121) and a second bent segment (122); the first bent segment (121) abuts against the side of the base (110) away from the vertical axis, one end of the second bent segment (122) is connected to the upper end of the first bent segment (121), the second bent segment (122) is located above the base (110) and spaced apart from the base (110); a second connecting hole (123) is provided at the top of the second bent segment (122). The diffuser plate (300) has a ring structure; the diffuser plate (300) is arranged around the vertical axis; the diffuser plate (300) is disposed on the top of the base (110); The diffuser plate (300) includes a first segment (310), a second segment (320), and a third segment (330); the first segment (310) abuts against the side end of the base (110) near the vertical axis; the third segment (330) is located above the base (110) and spaced apart from the base (110); the bottom of the third segment (330) abuts against the second bent segment (122); the third segment (330) is provided with a first connecting hole (331) that runs through in the vertical direction; the first connecting hole (331) and the second connecting hole (123) are opposite to each other and connected; the two ends of the second segment (320) are respectively connected to one end of the first segment (310) and one end of the third segment (330); A first connector is provided through the first connecting hole (331) and the second connecting hole (123), and the first connector is detachably connected to the third segment (330) and the second bent segment (122). A light-emitting element (400) is disposed on the base (110); the light-emitting element (400) includes a circuit board (410) and lamp beads (420); the circuit board (410) has a ring structure and is disposed around the vertical axis; multiple lamp beads (420) are disposed on the side of the circuit board (410) near the vertical axis; the upper end of the circuit board (410) abuts against the bottom of the second bent section (122).
2. The low-cost industrial ring light source according to claim 1, characterized in that, The base (110) is provided with a first limiting groove (111), which extends around the vertical axis; the light-emitting element (400) is disposed in the first limiting groove (111).
3. The low-cost industrial ring light source according to claim 2, characterized in that, The side wall of the first limiting groove (111) away from the vertical axis is an inclined surface (114). The side end of the circuit board (410) away from the light-emitting element (400) abuts against the inclined surface (114). The side end of the circuit board (410) with the light-emitting element (400) facing the second segment (320) is provided.
4. The low-cost industrial ring light source according to claim 3, characterized in that, The second segment (320) is inclined and parallel to the circuit board (410).
5. The low-cost industrial ring light source according to claim 2, characterized in that, The circuit board (410) includes a plate (411) and a heat dissipation pad (412); the lamp bead (420) and the heat dissipation pad (412) are respectively disposed on both sides of the plate (411); the heat dissipation pad (412) abuts against the groove wall of the first limiting groove (111).
6. The low-cost industrial ring light source according to claim 1, characterized in that, The length direction of the first segment (310) is in the same direction as the axis of the vertical axis; the base (110) is provided with a second limiting groove (112) on the side end near the vertical axis, and the lower end of the first segment (310) is provided in the second limiting groove (112).
7. The low-cost industrial ring light source according to claim 1, characterized in that, The length direction of the first bent segment (121) is in the same direction as the axis of the vertical axis; the base (110) is provided with a third limiting groove (113) on the side away from the vertical axis, and the first bent segment (121) is disposed in the third limiting groove (113).
8. The low-cost industrial ring light source according to claim 7, characterized in that, It also includes a second connector; a third connecting hole (115) is provided on the side wall of the third limiting groove (113), and a fourth connecting hole (124) is provided on the first bent section (121). The third connecting hole (115) and the fourth connecting hole (124) are arranged opposite to each other and connected; the second connector passes through the third connecting hole (115) and the fourth connecting hole (124).
9. The low-cost industrial ring light source according to claim 1, characterized in that, Multiple first connecting holes (331) and multiple second connecting holes (123) are provided, and multiple first connecting holes (331) and multiple second connecting holes (123) are arranged opposite to each other; multiple first connectors are provided, and they are respectively inserted into multiple first connecting holes (331) and multiple second connecting holes (123).
10. The low-cost industrial ring light source according to claim 1, characterized in that, Multiple lamp beads (420) are provided and are arranged at uniform intervals around the vertical axis.