Automatic visual detection football glue line equipment

Abstract

The utility model discloses a kind of automatic visual inspection football glue path equipment, including machine table, the machine table top is equipped with shroud, the shroud one side is equipped with display screen, the shroud is located at the display screen one side and is equipped with placing door, the machine table top and located in the shroud are equipped with football rotating mechanism, the football rotating mechanism includes the drive motor one of the machine table top being equipped with. Advantageous effect: by setting visual inspection mechanism can be non-contact scanning to football, avoid traditional probe scratch surface, improve its security, while visual inspection mechanism is cooperated by camera one, camera two, illuminating lamp one and illuminating lamp two, so that football glue path width detection resolution reaches 0.01mm, superhuman ability 20 times, by setting football rotating mechanism can be 360 ° rotation to football in detection process, accuracy ±0.1 °, ensure no dead angle scanning, improve detection accuracy.

Description

Technical Field

[0001] This utility model relates to the field of football visual inspection technology, specifically, to an automatic visual inspection device for football glue lines. Background Technology

[0002] Football is a sport primarily played with the feet, involving control and maneuvering of the ball, where two teams compete against each other on a rectangular field according to certain rules, engaging in attack and defense. Due to its highly competitive nature, varied tactics, and large number of participants, football is often called the "world's most popular sport." Traditional football adhesive tape (surface bonding lines) inspection during the manufacturing process relies on manual visual inspection or contact measuring tools, which presents the following drawbacks:

[0003] Inefficient: Manual inspection is slow (≤2 pieces / minute), which cannot match the cycle time of automated production lines;

[0004] High rate of missed detection: It is difficult to detect defects such as tiny glue seam cracks (<0.2mm), glue overflow, or glue path deviation with the naked eye;

[0005] Inconsistent standards: Human judgment is highly subjective and susceptible to fatigue, leading to quality fluctuations;

[0006] Data gaps: The location and size of defects cannot be quantitatively recorded, making it difficult to achieve quality traceability.

[0007] Existing automated equipment mostly uses laser scanning or contact probes, but these are expensive and easily damage the spherical surface, making them difficult to popularize.

[0008] No effective solutions have yet been proposed to address the problems in the relevant technologies. Utility Model Content

[0009] In view of the problems in the related technologies, this utility model proposes an automatic visual inspection device for soccer ball glue lines, so as to overcome the above-mentioned technical problems existing in the existing related technologies.

[0010] Therefore, the specific technical solution adopted by this utility model is as follows:

[0011] An automatic visual inspection device for soccer ball adhesive tracks includes a machine base. A protective cover is located at the top of the machine base, and a display screen is located on one side of the cover. A placement door is located on one side of the cover next to the display screen. A soccer ball rotating mechanism is located at the top of the machine base and within the protective cover. The soccer ball rotating mechanism includes a drive motor at the top of the machine base, with a rotating placement disk at its driving end. A moving module is located at the top of the machine base and next to the drive motor, with a contact disk at its sliding end. The contact disk is connected to the moving module via a rotating shaft. A second moving module is located at the top of the machine base and on the side away from the first moving module, with a drive motor at its sliding end. The driving end of the second drive motor passes through the second moving module and is connected to the drive disk. A labeling mechanism is located at the top of the machine base and next to the first moving module, and a visual inspection mechanism is located at the top of the machine base and next to the second moving module.

[0012] Preferably, a cooling fan is provided on one side of the machine platform, a metal chassis is provided on the side of the machine platform adjacent to the cooling fan, a number of evenly distributed feet are provided at the bottom of the machine platform, a number of evenly distributed rollers are provided at the bottom of the machine platform and between the number of evenly distributed feet, and a button is provided outside the protective cover and on the top side of the machine platform.

[0013] Preferably, the protective cover has an inspection door on the side adjacent to the placement door.

[0014] Preferably, the labeling mechanism includes a third mobile module located at the top of the machine base and on one side of the first mobile module. The third mobile module has a vertically moving module at its sliding end, and the first vertically moving module has a labeling machine at its sliding end.

[0015] Preferably, the visual inspection mechanism includes a fourth mobile module located at the top of the machine and on one side of the second mobile module. The fourth mobile module has a camera at its sliding end and an illumination lamp on one side of the camera. The illumination lamp is connected to the sliding end of the fourth mobile module via a connecting rod.

[0016] Preferably, a mobile module five is provided at the top of the machine and on one side of the mobile module four. A vertical mobile module two is provided at the sliding end of the mobile module five. A camera two is provided at the sliding end of the vertical mobile module two. A lighting lamp two is provided at the bottom end of the camera two. The lighting lamp two is connected to the sliding end of the vertical mobile module two through a connecting rod two.

[0017] The beneficial effects of this utility model are as follows: by setting up a visual inspection mechanism, the football can be scanned non-contactly, avoiding the scratching of the ball surface by traditional probes and improving its safety. At the same time, the visual inspection mechanism, through the cooperation of camera one, camera two, illumination lamp one, and illumination lamp two, enables the detection resolution of the football's rubber path width to reach 0.01mm, which is 20 times greater than manual capability. By setting up a football rotation mechanism, the football can be rotated 360° during the inspection process with an accuracy of ±0.1°, ensuring scanning without blind spots and improving detection accuracy. Attached Figure Description

[0018] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0019] Figure 1 This is a schematic diagram of the overall structure of an automatic visual inspection device for soccer ball adhesive lines according to an embodiment of the present utility model;

[0020] Figure 2 This is a right view of an automatic visual inspection device for soccer ball adhesive tracks according to an embodiment of the present utility model;

[0021] Figure 3 This is a front view of an automatic visual inspection soccer ball adhesive track device according to an embodiment of the present utility model;

[0022] Figure 4 This is a schematic diagram of the internal structure of the protective cover in an automatic visual inspection soccer ball adhesive circuit device according to an embodiment of the present utility model;

[0023] Figure 5 This is a schematic diagram of the structure of the football rotation mechanism in an automatic visual inspection football rubber track device according to an embodiment of the present utility model;

[0024] Figure 6 This is a right view of the soccer ball rotation mechanism in an automatic visual inspection soccer ball rubber track device according to an embodiment of the present utility model;

[0025] Figure 7 This is a schematic diagram of the labeling mechanism in an automatic visual inspection soccer ball adhesive track device according to an embodiment of the present utility model;

[0026] Figure 8 This is a schematic diagram of the structure of the visual inspection mechanism in an automatic visual inspection soccer ball glue track device according to an embodiment of the present utility model;

[0027] Figure 9This is a right view of the visual inspection mechanism in an automatic visual inspection soccer ball glue track device according to an embodiment of the present utility model.

[0028] In the picture:

[0029] 1. Machine base; 2. Protective cover; 3. Display screen; 4. Placement door; 5. Drive motor one; 6. Rotating placement plate; 7. Moving module one; 8. Contact plate; 9. Moving module two; 10. Drive motor two; 11. Drive plate; 12. Cooling fan; 13. Hardware housing; 14. Foot cup; 15. Roller; 16. Button; 17. Inspection door; 18. Moving module three; 19. Vertical moving module one; 20. Labeling machine; 21. Moving module four; 22. Camera one; 23. Lighting lamp one; 24. Connecting rod one; 25. Moving module five; 26. Vertical moving module two; 27. Camera two; 28. Lighting lamp two; 29. ​​Connecting rod two. Detailed Implementation

[0030] To further illustrate the various embodiments, the present invention provides accompanying drawings, which are part of the disclosure of the present invention. These drawings are mainly used to illustrate the embodiments and can be used in conjunction with the relevant descriptions in the specification to explain the operating principles of the embodiments. With reference to these contents, those skilled in the art should be able to understand other possible implementation methods and the advantages of the present invention. The components in the figures are not drawn to scale, and similar component symbols are usually used to represent similar components.

[0031] According to an embodiment of the present invention, an automatic visual inspection device for soccer ball adhesive tracks is provided.

[0032] Example 1;

[0033] like Figure 1-9As shown, the automatic visual inspection equipment for soccer ball siding according to an embodiment of the present invention includes a machine base 1. A protective cover 2 is provided at the top of the machine base 1. A display screen 3 is provided on one side of the protective cover 2. A placement door 4 is provided on one side of the protective cover 2 located within the display screen 3. A soccer ball rotating mechanism is provided at the top of the machine base 1 and within the protective cover 2. The soccer ball rotating mechanism includes a drive motor 5 at the top of the machine base 1. A rotating placement disk 6 is provided at the driving end of the drive motor 5. A moving module 7 is provided at the top of the machine base 1 and on one side of the drive motor 5. The sliding end of the moving module 7 is provided with a contact plate 8, which is connected to the moving module 7 via a rotating shaft. The top of the machine base 1 and located on the side of the drive motor 5 away from the moving module 7 is provided with a moving module 9. The sliding end of the moving module 9 is provided with a drive motor 10, and the driving end of the drive motor 10 passes through the moving module 9 and is connected to the drive plate 11. The top of the machine base 1 and located on the side of the moving module 7 is provided with a labeling mechanism, and the top of the machine base 1 and located on the side of the moving module 9 is provided with a vision inspection mechanism.

[0034] Example 2;

[0035] like Figure 1-9As shown, the system includes a machine base 1, a protective cover 2 at the top of the machine base 1, a display screen 3 on one side of the protective cover 2, a placement door 4 on one side of the protective cover 2 located on the display screen 3, a soccer ball rotating mechanism at the top of the machine base 1 and within the protective cover 2, the soccer ball rotating mechanism including a drive motor 5 at the top of the machine base 1, a rotating placement disk 6 at the drive end of the drive motor 5, a moving module 7 at the top of the machine base 1 and on one side of the drive motor 5, a contact disk 8 at the sliding end of the moving module 7, the contact disk 8 being connected to the moving module 7 via a rotating shaft, a second moving module 9 at the top of the machine base 1 and on the side of the drive motor 5 away from the moving module 7, a second drive motor 10 at the sliding end of the moving module 9, the drive end of the second drive motor 10 passing through the moving module 9 and connected to a drive disk 11, a labeling mechanism at the top of the machine base 1 and on one side of the moving module 7, and a visual inspection mechanism at the top of the machine base 1 and on one side of the moving module 9. A cooling fan 12 is provided on one side of the machine base 1. A metal housing 13 is provided on the side of the machine base 1 adjacent to the cooling fan 12. Several evenly distributed feet 14 are provided at the bottom of the machine base 1. Several evenly distributed rollers 15 are provided at the bottom of the machine base 1 and between the several evenly distributed feet 14. A button 16 is provided outside the protective cover 2 and on the top side of the machine base 1. An inspection door 17 is provided on the side of the protective cover 2 adjacent to the placement door 4. The labeling mechanism includes a third moving module 18 provided at the top of the machine base 1 and on the side of the first moving module 7. A vertical moving module 19 is provided at the sliding end of the third moving module 18. A labeling machine 20 is provided at the sliding end of the vertical moving module 19. The visual inspection mechanism includes a fourth mobile module 21 located at the top of the machine base 1 and on one side of the second mobile module 9. A camera 22 is mounted on the sliding end of the fourth mobile module 21, and an illumination lamp 23 is mounted on one side of the camera 22. The illumination lamp 23 is connected to the sliding end of the fourth mobile module 21 via a connecting rod 24. A fifth mobile module 25 is located at the top of the machine base 1 and on one side of the fourth mobile module 21. A second vertical mobile module 26 is mounted on the sliding end of the fifth mobile module 25. A second camera 27 is mounted on the sliding end of the second vertical mobile module 26, and an illumination lamp 28 is mounted at the bottom of the camera 27. The illumination lamp 28 is connected to the sliding end of the second vertical mobile module 26 via a connecting rod 29.

[0036] In practical application, the soccer ball is placed on the rotating placement plate 6. Simultaneously, the first moving module 7 and the second moving module 9 are activated, respectively driving the contact plate 8 and the drive plate 11 to move and contact the outer wall of the soccer ball. The rotating placement plate 6 is then activated, causing the soccer ball to rotate 360° horizontally. The second drive motor 10 is activated, driving the drive plate 11 to rotate, which in turn causes the soccer ball to rotate 360° vertically. Subsequently, the fourth moving module is activated, causing the first camera 22 and the first illumination lamp 23 to move horizontally closer to the soccer ball for scanning and detection. Then, the fifth moving module 25 is activated, causing the second vertical moving module 26 to move above the soccer ball. The vertical moving module 26 is activated, which moves camera 27 and illumination lamp 28 vertically downwards to approach the soccer ball for scanning and detection. By setting up a vision inspection mechanism, the soccer ball can be scanned non-contactly, avoiding the scratching of the ball surface by traditional probes and improving its safety. At the same time, the vision inspection mechanism, through the cooperation of camera 1, camera 2, illumination lamp 1 and illumination lamp 2, achieves a detection resolution of 0.01mm for the width of the soccer ball's rubber path, which is 20 times greater than manual capability. By setting up a soccer ball rotation mechanism, the soccer ball can be rotated 360° during the detection process with an accuracy of ±0.1°, ensuring scanning without blind spots and improving detection accuracy.

[0037] In summary, by utilizing the above-mentioned technical solution of this utility model, a non-contact scanning of the soccer ball can be performed by setting up a visual inspection mechanism, avoiding the scratching of the ball surface by traditional probes and improving its safety. At the same time, the visual inspection mechanism, through the cooperation of camera one, camera two, illumination lamp one, and illumination lamp two, enables the detection resolution of the soccer ball's rubber path width to reach 0.01mm, which is 20 times greater than manual capability. By setting up a soccer ball rotation mechanism, the soccer ball can be rotated 360° during the inspection process with an accuracy of ±0.1°, ensuring scanning without blind spots and improving detection accuracy.

[0038] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. An automatic visual inspection device for soccer ball adhesive lines, characterized in that, The system includes a machine base (1), a protective cover (2) at the top of the machine base (1), a display screen (3) on one side of the protective cover (2), a placement door (4) on one side of the protective cover (2) located on the display screen (3), a football rotation mechanism at the top of the machine base (1) and located within the protective cover (2), the football rotation mechanism including a drive motor (5) at the top of the machine base (1), a rotating placement plate (6) at the drive end of the drive motor (5), and a moving module (7) at the top of the machine base (1) and located on one side of the drive motor (5), the sliding end of the moving module (7) having a support... A contact plate (8) is connected to the first moving module (7) via a rotating shaft. A second moving module (9) is provided at the top of the machine base (1) on the side away from the first moving module (7) from the first driving motor (5). A second driving motor (10) is provided at the sliding end of the second moving module (9). The driving end of the second driving motor (10) passes through the second moving module (9) and is connected to the driving plate (11). A labeling mechanism is provided at the top of the machine base (1) on the side of the first moving module (7). A vision inspection mechanism is provided at the top of the machine base (1) on the side of the second moving module (9).

2. The automatic visual inspection equipment for soccer ball adhesive lines according to claim 1, characterized in that, A cooling fan (12) is provided on one side of the machine base (1). A hardware chassis (13) is provided on the side of the machine base (1) adjacent to the cooling fan (12). A number of evenly distributed feet (14) are provided at the bottom of the machine base (1). A number of evenly distributed rollers (15) are provided at the bottom of the machine base (1) and between the several evenly distributed feet (14). A button (16) is provided outside the protective cover (2) and on the top side of the machine base (1).

3. The automatic visual inspection equipment for soccer ball adhesive lines according to claim 1, characterized in that, The protective cover (2) has an inspection door (17) on the side adjacent to the placement door (4).

4. The automatic visual inspection equipment for soccer ball adhesive lines according to claim 1, characterized in that, The labeling mechanism includes a third mobile module (18) located at the top of the machine base (1) and on one side of the first mobile module (7). The sliding end of the third mobile module (18) is provided with a first vertical mobile module (19), and the sliding end of the first vertical mobile module (19) is provided with a labeling machine (20).

5. The automatic visual inspection equipment for soccer ball adhesive lines according to claim 1, characterized in that, The visual inspection mechanism includes a fourth mobile module (21) located at the top of the machine base (1) and on one side of the second mobile module (9). A camera (22) is provided on the sliding end of the fourth mobile module (21), and an illumination lamp (23) is provided on one side of the camera (22). The illumination lamp (23) is connected to the sliding end of the fourth mobile module (21) through a connecting rod (24).

6. An automatic visual inspection device for soccer ball adhesive lines according to claim 5, characterized in that, The machine platform (1) is topped by a mobile module five (25) located on one side of the mobile module four (21). The sliding end of the mobile module five (25) is provided with a vertical mobile module two (26). The sliding end of the vertical mobile module two (26) is provided with a camera two (27). The bottom end of the camera two (27) is provided with a lighting lamp two (28). The lighting lamp two (28) is connected to the sliding end of the vertical mobile module two (26) through a connecting rod two (29).

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