PCB whole plate and sheet testing fixture
By designing a PCB whole-board continuous testing fixture, and using probes and automated components to realize direct testing of continuous modules, the problem of cutting and manual material change time in the existing technology is solved, and real-time comparison and precise control are realized, thereby improving production efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SUZHOU YUNRUICHUANG AUTOMATION TECHNOLOGY CO LTD
- Filing Date
- 2025-07-23
- Publication Date
- 2026-06-16
Smart Images

Figure CN224366096U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of PCB board testing technology, specifically to a PCB board continuous testing fixture. Background Technology
[0002] A PCB, also known as a printed circuit board, provides electrical connections for electronic components. Circuit board testing is a crucial part of the circuit board production process, determining the quality and reliability of the circuit board.
[0003] The existing domestic patent CN218331845U describes a PCB testing device that requires the entire PCB to be cut before testing. After the PCB is cut, it needs to be tested individually before the product is replaced. This not only requires adding cutting stations and manpower, but also consumes a lot of manual material change time due to frequent product replacements. Furthermore, it is impossible to compare test results in real time.
[0004] Based on this, this utility model designs a PCB whole-board continuous testing fixture to solve the above problems. Utility Model Content
[0005] In view of the above-mentioned shortcomings of the existing technology, this utility model provides a PCB whole-board continuous testing fixture.
[0006] To achieve the above objectives, this utility model provides the following technical solution:
[0007] A PCB whole-board continuous testing fixture includes a base box and a top cover, and also includes a placement component and a detection component for placing the continuous components. The top cover is installed on the top of the base box, the detection component is installed inside the top cover, the placement component is installed on the top of the base box, the placement component is located in front of the top cover, and a continuous module is snapped on the top of the placement component.
[0008] The detection component includes a moving test component for testing the continuous strip and a drive component for adjusting the moving test component, the drive component being installed on the left and right sides of the moving test component.
[0009] Furthermore, the placement assembly includes a pad, a carrier plate, a lower needle plate, a needle sleeve, a lower guide post, and a proximity sensor. The carrier plate is fixedly connected to the top of the pad, the lower needle plate is fixedly connected to the top of the carrier plate, the needle sleeve is fixedly connected to the bottom of the lower needle plate, the bottom of the needle sleeve penetrates the carrier plate, the lower guide post is fixedly connected to the four corners of the bottom of the carrier plate, the lower guide post is located inside the pad, and the proximity sensor is fixedly connected to the bottom rear end of the carrier plate, the bottom of the proximity sensor penetrates the pad.
[0010] Furthermore, the drive assembly includes a vertical plate, side cylinders, a fixed plate, and guide pillars. The vertical plate is fixedly connected to the inner left and right side walls of the top cover. Two side cylinders are fixedly connected to the vertical plate. The bottom movable end of the side cylinder is fixedly connected to the fixed plate. Guide pillars are slidably connected to the bottom four corners of the fixed plate.
[0011] Furthermore, the mobile testing assembly includes an upper needle plate, upper lead posts, pressure bars, an adapter plate, probes, support pillars, a mounting plate, and programmers. The upper needle plate is fixedly connected to the bottom of the fixed plate. Upper lead posts are fixedly connected to the four bottom corners of the upper needle plate. Several pressure bars are fixedly connected to the bottom of the upper needle plate. An adapter plate is fixedly connected to the top of the upper needle plate. Several probes are fixedly connected to the bottom of the adapter plate. Support pillars are fixedly connected to the four top corners of the upper needle plate. A mounting plate is fixedly connected to the top of the support pillars. Several programmers are fixedly connected to the top of the mounting plate.
[0012] Furthermore, the bottom of the probe penetrates through the upper needle plate, and the probe is located at the center of the upper needle plate, with the position of the probe corresponding vertically to the position of the needle sleeve at the center.
[0013] Furthermore, locks are fixedly connected to the left and right side walls of the base box, a base plate is placed on the top of the base box, the base plate is fixed to the base box by locks, a rodless cylinder is fixedly connected inside the base box, a slide block is slidably connected to the rodless cylinder, a floating block is fixedly connected to the top of the slide block, and the floating block is fixedly connected to the carrier plate.
[0014] Furthermore, the top of the base plate is fixedly connected to two parallel slide rails, and two sliders are slidably connected on the slide rails. The top of the sliders is fixedly connected to the pad plate, and the bottom of the top cover, the upright plate, and the guide column are all fixedly connected to the base plate.
[0015] Furthermore, two buffers symmetrically arranged on the left and right sides are fixedly connected to the top rear end of the base plate.
[0016] Compared with the prior art, the advantages of this utility model are as follows: By setting up a base box, top cover, placement component, continuous module, detection component, lock, base plate, slide rail, slider, buffer, rodless cylinder, floating block and slide bar, during the detection process, the continuous module is directly placed on top of the placement component, and then the rodless cylinder is activated to move the placement component to the bottom of the detection component. Using multiple probes on the detection component, the continuous module can be tested simultaneously. This not only saves labor and time costs, but also allows for real-time comparison of the test results of the entire board of products, and accurately controls the subtle differences in the test results of each PCB product. Attached Figure Description
[0017] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0018] Figure 1 This is a perspective view of a PCB whole-board continuous testing fixture according to the present invention;
[0019] Figure 2 This is a front view of a PCB whole-board continuous testing fixture according to the present invention;
[0020] Figure 3 This is an exploded view of the detection component structure of a PCB whole-board continuous testing fixture according to the present invention;
[0021] Figure 4 This is a schematic diagram of the detection component structure of a PCB whole-board continuous testing fixture according to the present invention;
[0022] Figure 5 This is a schematic diagram of the base box structure of a PCB whole-board continuous testing fixture according to the present invention;
[0023] Figure 6 This is an exploded view of the internal structure of the bottom box of a PCB whole-board continuous testing fixture according to this utility model.
[0024] The labels in the diagram represent:
[0025] 1. Base box; 2. Top cover; 3. Placement components; 301. Pad; 302. Carrier plate; 303. Lower needle plate; 304. Needle sleeve; 305. Lower guide post; 306. Proximity sensor; 4. Connecting module; 5. Detection components; 501. Vertical plate; 502. Side cylinder; 503. Fixing plate; 504. Guide post; 505. Upper needle plate; 506. Upper guide post; 507. Pressure bar; 508. Adapter plate; 509. Probe; 510. Support column; 511. Mounting plate; 512. Programmer; 6. Lock; 7. Base plate; 8. Slide rail; 9. Slider; 10. Buffer; 11. Rodless cylinder; 12. Slide seat; 13. Floating block. Detailed Implementation
[0026] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without creative effort are within the scope of protection of this utility model.
[0027] The terms "left," "right," "front," "back," "up," and "down" used in the following description refer to the orientation from the perspective of the front view.
[0028] Example 1: In some embodiments, please refer to the accompanying drawings. Figure 1 - Figure 6 A PCB whole-board continuous testing fixture includes a base box 1 and a top cover 2, and also includes a placement component 3 and a detection component 5 for placing the continuous components. The top cover 2 is installed on the top of the base box 1, and the detection component 5 is installed inside the top cover 2. The placement component 3 is installed on the top of the base box 1 and is located in front of the top cover 2. A continuous module 4 is snapped on the top of the placement component 3. The detection component 5 includes a moving test component for testing the continuous components and a drive component for adjusting the moving test component. The drive component is installed on the left and right sides of the moving test component.
[0029] The placement component 3 includes a pad 301, a carrier plate 302, a lower needle plate 303, a needle sleeve 304, a lower guide post 305, and a proximity sensor 306. The carrier plate 302 is fixedly connected to the top of the pad 301, and the lower needle plate 303 is fixedly connected to the top of the carrier plate 302. The lower needle plate 303 is used to hold the connecting module 4. The needle sleeve 304 is fixedly connected to the bottom of the lower needle plate 303. The bottom of the needle sleeve 304 penetrates through the carrier plate 302. The center probe 509 is connected to the needle sleeve. Positions 304 are vertically aligned and used to position probe 509. Lower guide posts 305 are fixedly connected to the four corners of the bottom of the carrier plate 302. The lower guide posts 305 are located inside the pad 301 and are used to position the carrier plate 302. A proximity sensor 306 is fixedly connected to the bottom of the rear end of the carrier plate 302. The bottom of the proximity sensor 306 penetrates the pad 301 and can monitor the distance between the carrier plate 302 and the inner front and rear walls of the base plate 7.
[0030] The drive assembly includes a vertical plate 501, side cylinders 502, a fixed plate 503, and guide posts 504. The vertical plate 501 is fixedly connected to the left and right side walls inside the top cover 2. Two side cylinders 502 are fixedly connected to the vertical plate 501. The bottom movable end of the side cylinder 502 is fixedly connected to the fixed plate 503. The guide posts 504 are slidably connected to the four corners of the bottom of the fixed plate 503.
[0031] The mobile test assembly includes an upper needle plate 505, upper lead posts 506, pressure bars 507, an adapter plate 508, probes 509, support posts 510, a mounting plate 511, and a programmer 512. The upper needle plate 505 is fixedly connected to the bottom of the fixed plate 503. Upper lead posts 506 are fixedly connected to the four corners of the bottom of the upper needle plate 505. Several pressure bars 507 are fixedly connected to the bottom of the upper needle plate 505. The adapter plate 508 is fixedly connected to the top of the upper needle plate 505. Several probes 509 are fixedly connected to the bottom of the adapter plate 508. The bottom of the probes 509 penetrates the upper needle plate 505 and is located at the center of the upper needle plate 505. Support posts 510 are fixedly connected to the four corners of the top of the upper needle plate 505. The mounting plate 511 is fixedly connected to the top of the support posts 510. Several programmers 512 are fixedly connected to the top of the mounting plate 511. The programmers 512 are used for test programming.
[0032] When the continuous module 4 moves to below the probe 509, the side cylinder 502 is activated, causing the fixing plate 503 to move down. During the downward movement, the bottom of the pressure bar 507 presses against the continuous module 4 below. The guide post 504 is inserted into the base plate 7, and the upper guide post 506 is inserted into the carrier plate 302 to form a positioning. The probe 509 tests the continuous module 4 and transmits the test results to the external industrial control computer and display.
[0033] Locks 6 are fixedly connected to the left and right side walls of the base box 1. A base plate 7 is placed on the top of the base box 1. The base plate 7 is fixed to the base box 1 by the locks 6. A rodless cylinder 11 is fixedly connected inside the base box 1. A slide block 12 is slidably connected to the rodless cylinder 11. A floating block 13 is fixedly connected to the top of the slide block 12. The floating block 13 is fixedly connected to the carrier plate 302.
[0034] The top of the base plate 7 is fixedly connected to two parallel slide rails 8. Two sliders 9 are slidably connected on the slide rails 8. The top of the sliders 9 is fixedly connected to the pad 301. The bottom of the top cover 2, the upright plate 501 and the guide post 504 are all fixedly connected to the base plate 7.
[0035] When the rodless cylinder 11 is started, it can move back and forth along the slide block 12. During the movement, the floating block 13 drives the carrier plate 302 and the pad plate 301 to enter the lower part of the top cover 2 along the slide rail 8, which facilitates the subsequent testing of the continuous module 4.
[0036] Two symmetrically arranged buffers 10 are fixedly connected to the top rear end of the base plate 7. The buffers 10 can buffer and limit the rear of the carrier plate 302 to reduce the impact force.
[0037] Working principle: During testing, the continuous module 4 is inserted into the carrier plate 302. Then, the double switch on the base box 1 is turned on. When the rodless cylinder 11 is turned on, the slide block 12 on the output block of the rodless cylinder 11 moves backward. During the movement, the carrier plate 302 and the pad plate 301 are driven along the slide rail 8 into the lower part of the top cover 2 through the floating block 13. The buffer 10 is used to buffer the impact force of the movement. Then, the side cylinder 502 is turned on, so that the fixed plate 503 moves down. During the downward movement, the bottom of the pressure bar 507 presses the continuous module 4 below. The guide post 504 is inserted into the base plate 7 and the upper guide post 506 is inserted into the carrier plate 302 to form a positioning. The probe 509 tests the continuous module 4 and transmits the test structure to the external industrial control computer and display. After the test is completed, the detection component 5 is retracted and the placement component 3 is removed, and the continuous module 4 is taken out.
[0038] The above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions will not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this utility model.
Claims
1. A PCB whole-board continuous testing fixture, comprising a base box (1) and a top cover (2), characterized in that: It also includes a placement component (3) and a detection component (5) for placing the continuous pieces. A top cover (2) is installed on the top of the bottom box (1). The detection component (5) is installed inside the top cover (2). The placement component (3) is installed on the top of the bottom box (1). The placement component (3) is located in front of the top cover (2). A continuous piece module (4) is snapped on the top of the placement component (3). The detection component (5) includes a moving test component for testing the continuous strip and a drive component for adjusting the moving test component, wherein the drive component is installed on the left and right sides of the moving test component.
2. The PCB whole-board continuous testing fixture according to claim 1, characterized in that, The placement assembly (3) includes a pad (301), a carrier plate (302), a lower needle plate (303), a needle sleeve (304), a lower guide post (305), and a proximity sensor (306). The top of the pad (301) is fixedly connected to the carrier plate (302), the top of the carrier plate (302) is fixedly connected to the lower needle plate (303), the bottom of the lower needle plate (303) is fixedly connected to the needle sleeve (304), the bottom of the needle sleeve (304) penetrates the carrier plate (302), the four corners of the bottom of the carrier plate (302) are fixedly connected to the lower guide post (305), the lower guide post (305) is located inside the pad (301), and the bottom of the rear end of the carrier plate (302) is fixedly connected to the proximity sensor (306), the bottom of the proximity sensor (306) penetrates the pad (301).
3. The PCB whole-board continuous testing fixture according to claim 2, characterized in that, The drive assembly includes a vertical plate (501), a side cylinder (502), a fixed plate (503), and a guide post (504). The vertical plate (501) is fixedly connected to the left and right side walls inside the top cover (2). Two side cylinders (502) are fixedly connected to the vertical plate (501). The bottom movable end of the side cylinder (502) is fixedly connected to the fixed plate (503). The guide post (504) is slidably connected to the four corners of the bottom of the fixed plate (503).
4. The PCB whole-board continuous testing fixture according to claim 3, characterized in that, The mobile testing assembly includes an upper needle plate (505), upper lead posts (506), pressure bars (507), an adapter plate (508), probes (509), support posts (510), a mounting plate (511), and a programmer (512). The bottom of the fixed plate (503) is fixedly connected to the upper needle plate (505). The four corners of the bottom of the upper needle plate (505) are fixedly connected to the upper lead posts (506). The bottom of the upper needle plate (505) is fixedly connected to several pressure bars (507). The top of the upper needle plate (505) is fixedly connected to the adapter plate (508). The bottom of the adapter plate (508) is fixedly connected to several probes (509). The four corners of the top of the upper needle plate (505) are fixedly connected to the support posts (510). The top of the support posts (510) is fixedly connected to the mounting plate (511). The top of the mounting plate (511) is fixedly connected to several programmers (512).
5. The PCB whole-board continuous testing fixture according to claim 4, characterized in that, The bottom of the probe (509) penetrates the upper needle plate (505), and the probe (509) is located at the center of the upper needle plate (505). The position of the probe (509) at the center corresponds vertically to the position of the needle sleeve (304).
6. The PCB whole-board continuous testing fixture according to claim 3, characterized in that, Locks (6) are fixedly connected to the left and right side walls of the base box (1). A base plate (7) is placed on the top of the base box (1). The base plate (7) is fixed to the base box (1) by the locks (6). A rodless cylinder (11) is fixedly connected inside the base box (1). A slide block (12) is fixedly connected to the output block of the rodless cylinder (11). A floating block (13) is fixedly connected to the top of the slide block (12). The floating block (13) is fixedly connected to the carrier plate (302).
7. The PCB whole-board continuous testing fixture according to claim 6, characterized in that, The top of the base plate (7) is fixedly connected to two parallel slide rails (8), and two sliders (9) are slidably connected on the slide rails (8). The top of the sliders (9) is fixedly connected to the pad (301), and the bottom of the top cover (2), the upright plate (501) and the guide column (504) are all fixedly connected to the base plate (7).
8. The PCB whole-board continuous testing fixture according to claim 7, characterized in that, The bottom plate (7) has two buffers (10) fixedly connected to the top of its rear end, which are arranged symmetrically on the left and right.