A wire stranding machine for automobile wire harness production
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- WUHU EXCELLENCE WIRE HARNESS SYST
- Filing Date
- 2025-06-30
- Publication Date
- 2026-06-16
Smart Images

Figure CN224366597U_ABST
Abstract
Description
Technical Field
[0001] This utility model mainly relates to the field of stranding equipment technology, specifically to a stranding machine for automotive wiring harness production. Background Technology
[0002] Automotive wiring harnesses are the core of a vehicle's electrical network; without them, there would be no automotive electrical system. They consist of copper terminals crimped to wires and cables, then encapsulated in insulating material or a metal casing and bundled together to form a circuit network. They are the physical carrier of the automotive electrical system and are often referred to as the "bridge" of the vehicle's electrical system.
[0003] In the manufacturing process of automotive wiring harnesses, stranding equipment is inevitably used to twist multiple wires into a single strand to meet usage requirements. As a core piece of equipment for laying cables, optical fibers, and steel wire ropes, stranding equipment is widely used in power construction, communication engineering, and building infrastructure for stranding various soft / hard conductor wires. However, traditional stranding equipment is relatively complex in design, generally only able to strand one group of wires at a time, resulting in low work efficiency and inconvenience. Furthermore, workers may accidentally touch the rotating clamping end during stranding, posing a safety hazard. Therefore, it is necessary to propose an improvement measure to solve the above-mentioned technical problems.
[0004] It should be noted that the above content falls within the scope of the inventor's technical knowledge. Due to the vast and complex nature of the technical content in this field, the above content of this application does not necessarily constitute prior art. Utility Model Content
[0005] 1. The technical problem to be solved by the utility model:
[0006] This utility model provides a stranding machine for automotive wiring harness production, which solves the technical problems existing in the background art.
[0007] 2. Technical Solution:
[0008] To achieve the above objectives, the technical solution provided by this utility model is as follows: a stranding machine for automotive wiring harness production, comprising a stranding machine frame, a supporting base frame corresponding to the bottom of the stranding machine frame, a control box corresponding to one side of the top of the stranding machine frame, and a position-adjustable tailstock corresponding to the other side of the top of the stranding machine frame. A clamping seat is provided between the tailstock and the control box in a telescopically movable manner. Multiple two-finger electric grippers for clamping the wiring harness are respectively installed on the opposite side of the clamping seat and the control box. The two-finger electric grippers on the clamping seat and the two-finger electric grippers on the control box are symmetrically arranged and at the same height. The two-finger electric grippers on the control box are driven to rotate. A protective rod that is driven to extend and retract is also provided at the top front of the side of the control box where the two-finger electric grippers are located. When the stranding machine is performing stranding work, the protective rod extends; when the stranding machine is not performing stranding work, the protective rod retracts.
[0009] Furthermore, the top front and rear sides of the stranding machine frame are provided with corresponding slide rails, and the bottom front and rear sides of the tailstock and clamping seat are respectively equipped with pulleys. The pulleys are respectively equipped with brakes. The tailstock and clamping seat are slidably installed on the slide rails through the pulleys, and the pulleys are fixed on the slide rails by the brakes.
[0010] Furthermore, a first telescopic element is installed on the side of the tailstock near the clamping seat, and the clamping seat is connected to the telescopic rod end of the first telescopic element.
[0011] Furthermore, a second telescopic element is installed in a corresponding position inside the control box, and the protective rod is connected to the telescopic rod end of the second telescopic element.
[0012] Furthermore, multiple drive motors are installed in corresponding positions inside the control box, and the two-finger electric grippers on the control box are respectively installed on the output shafts of the drive motors.
[0013] Furthermore, a partition is provided at the top center of the stranding machine frame to separate the top of the stranding machine frame from front to back. A first placement groove is formed between the partition and the rear slide rail, and a second placement groove is formed between the partition and the front slide rail. The first placement groove can be used to place stranded wire bundles, and the second placement groove can be used to place unstretched wire bundles.
[0014] Furthermore, a control panel is provided on the front side of the control box, and a PLC control system is provided inside the control box. The two-finger electric gripper, the first telescopic element, the second telescopic element, and the drive motor are all electrically connected to the PLC control system inside the control box.
[0015] 3. Beneficial effects:
[0016] Compared with the prior art, the technical solution provided by this utility model has the following advantages:
[0017] This utility model is reasonably designed and can perform multiple wire harness twisting operations simultaneously. During twisting, the two ends of two, three, or more wire harnesses are clamped onto the two-finger electric grippers on the control box and clamping base, respectively. Then, the two-finger electric grippers on the control box are driven to rotate, which effectively improves work efficiency. It can also twist wire harnesses of different lengths. Its overall operation is very flexible and convenient. The protective rod can also effectively prevent workers from accidentally touching the rotating two-finger electric grippers during twisting, thus improving its safety. Its overall design is simple and ingenious, flexible and convenient to use, and highly practical, making it worthy of promotion.
[0018] It should be noted that the structures not described in this utility model are the same as or can be implemented using existing technology, and will not be elaborated here, as they do not involve the design points and improvement directions of this utility model. Attached Figure Description
[0019] Figure 1 This is a schematic diagram of the overall structure of the stranding machine of this utility model;
[0020] Figure 2 This is a top view of the stranding machine of this utility model;
[0021] Figure 3 This is a partially enlarged schematic diagram of the stranding machine of this utility model.
[0022] Figure label:
[0023] 1. Twisting machine frame; 101. Control box; 102. Tailstock; 103. Clamping seat; 104. Slide rail; 105. First telescopic element; 2. Support base frame; 3. Partition plate; 4. First placement slot; 5. Second placement slot; 6. Two-finger electric gripper; 7. Protective rod. Detailed Implementation
[0024] To facilitate understanding of this utility model, a more comprehensive description of the utility model will be given below with reference to the accompanying drawings, which show several embodiments of the utility model. However, the utility model can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided so that the disclosure of the utility model will be more thorough and complete.
[0025] In the description of this utility model, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "page", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.
[0026] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this utility model, "a plurality of" means two or more, unless otherwise explicitly specified.
[0027] In this utility model, unless otherwise explicitly specified and limited, the terms "installed," "connected," "linked," "fixed," "provided with," and "located in" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances. Example
[0028] See attached document Figure 1-3 This embodiment of a stranding machine for automotive wiring harness production includes a stranding machine frame 1. A supporting base frame 2 is provided at the bottom of the stranding machine frame 1. A control box 101 is provided on one side of the top of the stranding machine frame 1, and a position-adjustable tailstock 102 is provided on the other side of the top of the stranding machine frame 1. A clamping seat 103 is provided between the tailstock 102 and the control box 101, and multiple clamping seats are installed on opposite sides of the clamping seat 103 and the control box 101. Two-finger electric grippers 6 are used to clamp wire harnesses. The two-finger electric grippers 6 on the clamping seat 103 and the two-finger electric grippers 6 on the control box 101 are symmetrically arranged and at the same height. The two-finger electric grippers 6 on the control box 101 are driven to rotate. The front top of the side of the control box 101 where the two-finger electric grippers 6 are located is also provided with a driven telescopic guard rod 7. When the stranding machine is performing stranding work, the guard rod 7 extends; when the stranding machine is not performing stranding work, the guard rod 7 retracts.
[0029] Specifically, the top front and rear sides of the stranding machine frame 1 are provided with slide rails 104, and the bottom front and rear sides of the tailstock 102 and clamping seat 103 are each equipped with pulleys. Each pulley is equipped with a brake. The tailstock 102 and clamping seat 103 are slidably mounted on the slide rails 104 via the pulleys, and the pulleys are fixed on the slide rails 104 by the brakes. It is worth noting that the pulleys can be commercially available pulleys with brakes. The two-finger electric gripper 6 can also be a commercially available two-finger electric gripper.
[0030] A first telescopic element 105 is installed on the side of the tailstock 102 near the clamping seat 103. The clamping seat 103 is connected to the telescopic rod end of the first telescopic element 105, and the telescopic movement of the clamping seat 103 is controlled by the first telescopic element 105.
[0031] A second telescopic element is installed at a corresponding position inside the control box 101. The protective rod 7 is connected to the telescopic rod end of the second telescopic element, and the extension and retraction of the protective rod 7 is controlled by the second telescopic element. It is worth noting that both the first telescopic element 105 and the second telescopic element can be directly adopted from existing telescopic devices such as hydraulic cylinders, pneumatic cylinders, electric cylinders, and electric push rods.
[0032] Multiple drive motors are installed in corresponding positions inside the control box 101, and the two-finger electric grippers 6 on the control box 101 are respectively installed on the output shafts of the drive motors. A control panel is provided on the front side of the control box 101, and a PLC control system is provided inside the control box 101. The two-finger electric grippers 6, the first telescopic element 105, the second telescopic element, and the drive motors are all electrically connected to the PLC control system inside the control box 101 to realize automated control.
[0033] The top center of the stranding machine frame 1 is provided with a partition 3, which separates the top of the stranding machine frame 1 from the front and back. A first placement groove 4 is formed between the partition 3 and the rear slide rail 104, and a second placement groove 5 is formed between the partition 3 and the front slide rail 104. The first placement groove 4 can be used to place stranded wire bundles, and the second placement groove 5 can be used to place unstretched wire bundles.
[0034] The above-described embodiments are merely illustrative of certain implementations of this utility model, and their descriptions are relatively specific and detailed. However, they should not be construed as limiting the scope of this utility model patent. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of this utility model, and these modifications and improvements all fall within the protection scope of this utility model. Therefore, the protection scope of this utility model patent should be determined by the appended claims.
Claims
1. A stranding machine for automotive wiring harness production, characterized in that: The device includes a stranding frame (1), with a supporting base (2) at its bottom. A control box (101) is located on one side of the top of the stranding frame (1), and an adjustable tailstock (102) is located on the other side of the top of the stranding frame (1). A clamping seat (103) is provided between the tailstock (102) and the control box (101) and can be extended and moved. Multiple two-finger clamps for clamping wire harnesses are installed on the opposite side of the clamping seat (103) and the control box (101). Electric gripper (6), the two-finger electric gripper (6) on the clamping seat (103) and the two-finger electric gripper (6) on the control box (101) are symmetrically arranged and at the same height. The two-finger electric gripper (6) on the control box (101) is driven to rotate. The front top of the side of the control box (101) where the two-finger electric gripper (6) is provided is also provided with a protective rod (7) that is driven to extend and retract. When the stranding machine is performing stranding work, the protective rod (7) extends. When the stranding machine is not performing stranding work, the protective rod (7) retracts.
2. The stranding machine for automotive wiring harness production according to claim 1, characterized in that: The top front and rear sides of the stranding frame (1) are provided with slide rails (104), and the bottom front and rear sides of the tailstock (102) and clamping seat (103) are respectively equipped with pulleys. The pulleys are respectively equipped with brakes. The tailstock (102) and clamping seat (103) are respectively slidably installed on the slide rails (104) through the pulleys, and the pulleys are fixed on the slide rails (104) by the brakes.
3. The stranding machine for automotive wiring harness production according to claim 2, characterized in that: A first telescopic element (105) is installed on the side of the tailstock (102) near the clamping seat (103), and the clamping seat (103) is connected to the telescopic rod end of the first telescopic element (105).
4. The stranding machine for automotive wiring harness production according to claim 1, characterized in that: A second telescopic element is installed in the corresponding position inside the control box (101), and the protective rod (7) is connected to the telescopic rod end of the second telescopic element.
5. A stranding machine for automotive wiring harness production according to claim 1, characterized in that: Multiple drive motors are installed in the corresponding positions inside the control box (101), and the two-finger electric grippers (6) on the control box (101) are respectively installed on the output shaft of the drive motor.
6. The stranding machine for automotive wiring harness production according to claim 1, characterized in that: The top center of the stranding machine frame (1) is provided with a partition (3) to separate the top of the stranding machine frame (1) from front to back. A first placement groove (4) is formed between the partition (3) and the rear slide rail (104), and a second placement groove (5) is formed between the partition (3) and the front slide rail (104). The first placement groove (4) can be used to place the stranded wire bundle, and the second placement groove (5) can be used to place the unstranded wire bundle.
7. A stranding machine for automotive wiring harness production according to any one of claims 1-6, characterized in that: The control box (101) is equipped with a control panel on the front side and a PLC control system is installed inside the control box (101). The two-finger electric gripper (6), the first telescopic element (105), the second telescopic element and the drive motor are all electrically connected to the PLC control system inside the control box (101).