A shaping device for processing black wheat wholemeal biscuits

Abstract

This utility model relates to the field of biscuit processing technology and discloses a shaping device for processing black wheat whole wheat flour biscuits. It includes a processing table, a biscuit mold movably mounted on the top of the processing table, several forming grooves evenly distributed on the top surface of the biscuit mold, a Teflon coating fixedly disposed on the inner wall of the forming grooves, a connecting groove at the bottom of the biscuit mold, a ventilation groove at the inner end of the biscuit mold extending into the interior of the forming grooves, an air compressor fixedly mounted on the inner end of the processing table, and an exhaust pipe fixedly mounted on the top of the air compressor extending to the top of the processing table. This shaping device for processing black wheat whole wheat flour biscuits, by installing an air compressor and a Teflon coating, reduces the friction between the biscuit and the forming grooves, preventing sticking. The airflow released by the air compressor assists in demolding, improving demolding efficiency.

Description

Technical Field

[0001] This utility model relates to the field of biscuit processing technology, and in particular to a shaping device for processing black wheat whole wheat flour biscuits. Background Technology

[0002] Black wheat whole wheat flour retains the bran, germ, and endosperm, so black wheat whole wheat flour biscuits contain more dietary fiber, trace elements, and other nutrients than ordinary biscuits, making them suitable for people who control their blood sugar and fat intake. They are favored by the market. In the production and processing of black wheat whole wheat flour biscuits, shaping is one of the key steps, which directly affects the appearance quality and production efficiency of the biscuits.

[0003] The existing black wheat whole wheat flour biscuits are mostly shaped by mold stamping because black wheat whole wheat flour particles are relatively coarse and have high hardness. However, the adhesion between the biscuit and the mold is relatively large after stamping, which makes it difficult to demold. If manual demolding or simple mechanical demolding is used, the biscuits are easily broken, which affects the product qualification rate. Utility Model Content

[0004] The purpose of this invention is to provide a shaping device for processing black wheat whole wheat flour biscuits, which solves the problem of difficulty in demolding biscuits after stamping, as mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a shaping device for processing black wheat whole wheat flour biscuits, comprising a processing table, a biscuit mold movably mounted on the top of the processing table, a plurality of forming grooves evenly formed on the top surface of the biscuit mold, a Teflon coating fixedly disposed on the inner wall of the forming groove, a connecting groove formed at the bottom of the biscuit mold, a ventilation groove formed at the inner end of the biscuit mold extending into the interior of the forming groove, an air compressor fixedly mounted at the inner end of the processing table, an exhaust pipe fixedly mounted on the top of the air compressor extending to the top of the processing table, a rubber ring fixedly mounted on the top of the outer end of the exhaust pipe, and the rubber ring movably connected to the connecting groove.

[0006] The processing table has air inlets on both sides, an electromagnetic valve installed at the outer end of the exhaust pipe, and a sliding groove on the top surface of the processing table.

[0007] The processing table is equipped with electric push rods fixedly installed on both sides. The transmission end of the electric push rod extends into the interior of the slide groove. A slider is fixedly installed on the transmission end of the electric push rod. The slider is located at the inner end of the slide groove and is movably connected to the slide groove. A snap-fit ​​block is fixedly installed on the top of the slider.

[0008] The cookie mold has snap-fit ​​frames fixedly installed on both sides, and snap-fit ​​grooves are opened at the inner ends of the snap-fit ​​frames. The snap-fit ​​grooves are adapted to snap-fit ​​blocks, and the snap-fit ​​grooves are movably connected to the snap-fit ​​blocks.

[0009] The processing table has U-shaped frames fixedly installed on both sides of its top end, a fixed plate fixedly installed on the top end of the U-shaped frames, a hydraulic cylinder fixedly installed on the top end of the fixed plate, the transmission end of the hydraulic cylinder extending to the bottom of the fixed plate, and a pressure plate fixedly installed on the transmission end of the hydraulic cylinder.

[0010] The U-shaped frame has a positioning groove at its inner end, and a positioning block is movably installed at the inner end of the positioning groove. A connecting rod is fixedly installed on one side of the positioning block near the pressure plate. The connecting rod is located at the outer end of the pressure plate and is fixedly connected to the pressure plate.

[0011] This utility model discloses a shaping device for processing black wheat whole wheat flour biscuits. By installing an air compressor and a Teflon coating, the Teflon coating reduces friction between the biscuit and the forming groove, preventing sticking. The airflow released by the air compressor breaks down the adhesion force through the air pressure difference formed at the contact surface between the black wheat whole wheat flour biscuit and the biscuit mold, assisting in demolding. This allows the black wheat whole wheat flour biscuit to smoothly and completely detach from the mold, improving demolding efficiency, ensuring the appearance quality of the biscuit, preventing surface damage and blurred patterns, and enhancing the product's market competitiveness. The device also includes an electric push rod and a locking block. The rod can use a slider to drive the locking block to position and fix the two sides of the biscuit mold, preventing displacement during the stamping process. Subsequently, the electric push rod can also use the slider to drive the locking block to move out of the locking grooves on both sides of the biscuit mold, making it easy to disassemble the biscuit mold for cleaning or replacement. Cleaning is convenient and quick, avoiding residual black wheat flour from affecting the next production. It can also meet the shaping needs of biscuits of different shapes and sizes, and the replacement of appropriate biscuit molds improves the versatility and flexibility of the equipment. During the process of the hydraulic cylinder pushing the pressure plate downward, the positioning block moves synchronously in the positioning groove through the connecting rod, which can improve the stability of the pressure plate downward movement and improve the stamping effect. Attached Figure Description

[0012] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the accompanying drawings used in the description of the embodiments or the prior art will be briefly introduced below.

[0013] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0014] Figure 2 This is a three-dimensional structural diagram of the present invention;

[0015] Figure 3 This is a schematic cross-sectional view of the present invention.

[0016] Figure 4 This utility model Figure 3 Enlarged structural diagram of a local detail.

[0017] In the diagram: 1. Processing table; 2. Cookie mold; 3. Forming groove; 4. Teflon coating; 5. Connecting groove; 6. Ventilation groove; 7. Air compressor; 8. Exhaust pipe; 9. Rubber ring; 10. Air inlet; 11. Solenoid valve; 12. Slide groove; 13. Electric push rod; 14. Slider; 15. Snap-fit ​​block; 16. Snap-fit ​​frame; 17. Snap-fit ​​groove; 18. U-shaped frame; 19. Fixing plate; 20. Hydraulic cylinder; 21. Pressure plate; 22. Positioning groove; 23. Positioning block; 24. Connecting rod. Detailed Implementation

[0018] The embodiments of the present invention are described in detail below. Examples of the embodiments are shown in the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain the present invention, but should not be construed as limiting the present invention.

[0019] Please see Figures 1-4 This utility model provides a technical solution: a shaping device for processing black wheat whole wheat flour biscuits, including a processing table 1, a biscuit mold 2 movably installed on the top of the processing table 1, a plurality of forming grooves 3 evenly opened on the top surface of the biscuit mold 2, a Teflon coating 4 fixedly installed on the inner wall of the forming grooves 3, a connecting groove 5 opened at the bottom of the biscuit mold 2, a ventilation groove 6 opened at the inner end of the biscuit mold 2, the ventilation groove 6 extending into the interior of the forming grooves 3, an air compressor 7 fixedly installed at the inner end of the processing table 1, an exhaust pipe 8 fixedly installed at the top of the air compressor 7, the exhaust pipe 8 extending to the top of the processing table 1, a rubber ring 9 fixedly installed at the top of the outer end of the exhaust pipe 8, and the rubber ring 9 movably connected to the connecting groove 5.

[0020] like Figures 1-4As shown, air inlets 10 are provided on both sides of the processing table 1, and a solenoid valve 11 is installed at the outer end of the exhaust pipe 8. A slide groove 12 is provided on the top surface of the processing table 1. Electric push rods 13 are fixedly installed on both sides of the processing table 1. The transmission end of the electric push rod 13 extends into the interior of the slide groove 12. A slider 14 is fixedly installed on the transmission end of the electric push rod 13. The slider 14 is located at the inner end of the slide groove 12 and is movably connected to the slide groove 12. A snap-fit ​​block 15 is fixedly installed on the top of the slider 14. Snap-fit ​​frames 16 are fixedly installed on both sides of the biscuit mold 2. A snap-fit ​​groove 17 is provided at the inner end of the snap-fit ​​frame 16, and the snap-fit ​​groove 17 is adapted to the snap-fit ​​block 15. The snap-fit ​​groove 17 is movably connected to the snap-fit ​​block 15. U-shaped frames 18 are fixedly installed on both sides of the top of the processing table 1. A fixing plate 19 is fixedly installed on the top of the U-shaped frame 18. A hydraulic cylinder 20 is fixedly installed on the top of the fixing plate 19. The transmission end of the hydraulic cylinder 20 extends to the bottom of the fixing plate 19. A pressure plate 21 is fixedly installed on the transmission end of the hydraulic cylinder 20. A positioning groove 22 is opened at the inner end of the U-shaped frame 18. A positioning block 23 is movably installed at the inner end of the positioning groove 22. A connecting rod 24 is fixedly installed on one side of the positioning block 23 near the pressure plate 21. The connecting rod 24 is located at the outer end of the pressure plate 21 and is fixedly connected to the pressure plate 21.

[0021] Working principle: First, when processing black wheat whole wheat flour biscuits, the worker rolls the black wheat whole wheat flour dough evenly into a thin sheet and covers it on the biscuit mold 2. The hydraulic cylinder 20 pushes the pressure plate 21 down. During the downward movement of the pressure plate 21, the positioning block 23 moves synchronously in the positioning groove 22 through the connecting rod 24, which can improve the stability of the downward movement of the pressure plate 21. By pressing, the dough is embedded into the forming groove 3. The forming groove 3 protrudes slightly from the plane of the biscuit mold 2. The excess part of the thin sheet is cut off by the forming groove 3, making it convenient for the worker to take out the excess sheet for reuse. Finally, the air compressor 7 is started. The air compressor 7 releases air into the forming groove 3 through the exhaust pipe 8 and the air vent 6. The air film formed at the contact surface between the biscuit and the biscuit mold 2 is used to create a pressure difference that blows the dough into shape. The Teflon coating 4 reduces the friction between the biscuit and the forming groove 3, preventing sticking. The air compressor 7 and the Teflon coating 4 work together to improve demolding efficiency without damaging the biscuit. The formed black wheat whole wheat flour biscuits can then be placed on a baking tray for baking. The biscuit mold 2 can be removed from the processing table 1 for cleaning or replacement, and can also meet the shaping needs of biscuits of different shapes and sizes. Replacing with a suitable biscuit mold 2 makes it easy to clean the biscuit mold 2 after each use, preventing residual black wheat whole wheat flour from affecting the next production. The electric push rod 13 can move the locking block 15 out of the locking groove 17 on both sides of the biscuit mold 2 through the slider 14. Similarly, the biscuit mold 2 can also be fixed.

[0022] The above-disclosed embodiments are merely one or more preferred embodiments of this application and should not be construed as limiting the scope of this application. Those skilled in the art will understand that all or part of the processes for implementing the above embodiments and equivalent variations made in accordance with the claims of this application are still within the scope of this application.

Claims

1. A shaping device for black wheat wholemeal biscuit processing, comprising a processing table (1), characterized in that: A biscuit mold (2) is movably installed on the top of the processing table (1). Several forming grooves (3) are evenly opened on the top surface of the biscuit mold (2). A Teflon coating (4) is fixedly installed on the inner wall of the forming groove (3). A connecting groove (5) is opened at the bottom of the biscuit mold (2). A ventilation groove (6) is opened at the inner end of the biscuit mold (2). The ventilation groove (6) extends into the interior of the forming groove (3). An air compressor (7) is fixedly installed at the inner end of the processing table (1). An exhaust pipe (8) is fixedly installed at the top of the air compressor (7). The exhaust pipe (8) extends to the top of the processing table (1). A rubber ring (9) is fixedly installed at the top of the outer end of the exhaust pipe (8). The rubber ring (9) is movably connected to the connecting groove (5).

2. A shaping device for wholegrain biscuit processing of triticale according to claim 1, characterized in that: The processing table (1) has air inlets (10) on both sides, and an electromagnetic valve (11) is installed at the outer end of the exhaust pipe (8). The top surface of the processing table (1) has a sliding groove (12).

3. A shaping device for wholegrain biscuit processing of triticale according to claim 2, characterized in that: Electric push rods (13) are fixedly installed on both sides of the processing table (1). The transmission end of the electric push rod (13) extends into the interior of the slide groove (12). A slider (14) is fixedly installed on the transmission end of the electric push rod (13). The slider (14) is located at the inner end of the slide groove (12). The slider (14) is movably connected to the slide groove (12). A snap-fit ​​block (15) is fixedly installed on the top of the slider (14).

4. The shaping device for processing black wheat whole wheat flour biscuits according to claim 3, characterized in that: The biscuit mold (2) is fixedly installed with snap-fit ​​frames (16) on both sides. The snap-fit ​​frame (16) has a snap-fit ​​groove (17) at its inner end. The snap-fit ​​groove (17) is adapted to the snap-fit ​​block (15). The snap-fit ​​groove (17) is movably connected to the snap-fit ​​block (15).

5. A shaping device for wholegrain biscuit processing of triticale according to claim 4, characterized in that: U-shaped frames (18) are fixedly installed on both sides of the top of the processing table (1). A fixing plate (19) is fixedly installed on the top of the U-shaped frame (18). A hydraulic cylinder (20) is fixedly installed on the top of the fixing plate (19). The transmission end of the hydraulic cylinder (20) extends to the bottom of the fixing plate (19). A pressure plate (21) is fixedly installed on the transmission end of the hydraulic cylinder (20).

6. A shaping device for a triticale wholemeal biscuit processing according to claim 5, characterized in that: The U-shaped frame (18) has a positioning groove (22) at its inner end. A positioning block (23) is movably installed at the inner end of the positioning groove (22). A connecting rod (24) is fixedly installed on one side of the positioning block (23) near the pressure plate (21). The connecting rod (24) is located at the outer end of the pressure plate (21) and is fixedly connected to the pressure plate (21).

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