Longitudinal automatic skinning machine

Abstract

The utility model discloses a longitudinal automatic covering machine relates to food production equipment technical field, including frame, still include the sliding frame of sliding connection in frame, the stuffing extrusion mechanism and stuffing extrusion mould of setting on the sliding frame, the stuffing extrusion mechanism is connected with stuffing extrusion mould, be provided with linear drive module on the frame, linear drive module output end is connected in the sliding frame. The longitudinal automatic covering machine provided by the utility model, through setting linear drive module on the frame and drive the sliding connection on the frame sliding frame keep moving and cooperate stuffing extrusion mechanism and make the inside stuffing of stuffing extrusion mould extrude into wafer shell, so that when wafer shell moves on production equipment, the extruded stuffing can be matched with wafer shell moving speed, so that the stuffing can be more complete and lay flat in wafer shell, can improve the taste, the degree of the final product's appearance, and then improve the quality of the output square cake.

Description

Technical Field

[0001] This utility model relates to the field of food production equipment technology, and more specifically to a longitudinal automatic skinning machine. Background Technology

[0002] Fanggao ice cream is a boxed ice cream with a wafer biscuit exterior. It serves as both a container and part of the ice cream, providing a crispy texture. The interior contains fillings, including but not limited to red bean paste and ice cream. Its popularity stems from its diverse textures. While conventional ice cream fillings often use softer, more fluffy ingredients, Fanggao ice cream can utilize high-viscosity, high-resilience fillings, such as glutinous rice dough.

[0003] In the production process of square cake ice cream, fillings need to be laid inside the wafer shell. Due to taste requirements, high-viscosity and high-resilience fillings are usually used. When extruding high-viscosity and high-resilience fillings, conventional extrusion devices in the existing technology have difficulty producing high-viscosity and high-resilience filling blocks that are compatible with the wafer shell, or even cannot extrude high-viscosity and high-resilience fillings at all. In the existing technology, the fillings are extruded separately into the wafer shell. The simply extruded fillings are difficult to match with the moving speed of the wafer shell. Therefore, a longitudinal automatic coating machine is proposed to solve the technical problem that the simply extruded fillings in the production process of square cake ice cream are difficult to match with the moving speed of the wafer shell. Utility Model Content

[0004] The purpose of this invention is to provide a longitudinal automatic coating machine, which aims to solve the technical problem in the production process of square cake ice cream where the simply extruded filling is difficult to match the moving speed of the wafer shell.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] A longitudinal automatic skin-coating machine includes a frame, a sliding frame slidably connected to the frame, a filling extrusion mechanism and a filling extrusion mold disposed on the sliding frame, the filling extrusion mechanism being connected to the filling extrusion mold, a linear drive module being disposed on the frame, and the output end of the linear drive module being connected to the sliding frame.

[0007] Preferably, the linear drive module is symmetrically arranged on both sides of the frame, the output end of the linear drive module is connected to a support base, a mold support frame is fixedly installed between the two support bases, the two ends of the sliding frame are respectively connected to the support base, and the filling extrusion mold is connected to the mold support frame.

[0008] Preferably, the filling extrusion mold includes a forming mold and a cutting assembly, both of which are fixedly mounted on a mold support frame, with the cutting assembly located on one side of the forming mold.

[0009] Preferably, the filling extrusion mechanism includes a hopper, an extrusion screw, a gearbox, and a drive motor. The hopper is fixedly mounted on a sliding frame, the gearbox is mounted on the sliding frame, the extrusion screw is rotatably connected to the inside of the hopper, the extrusion screw and the gearbox are connected in a transmission connection, and the drive motor is mounted on the gearbox and is connected in a transmission connection with the gearbox.

[0010] Preferably, a pressure regulating mechanism is provided between the filling extrusion mechanism and the filling extrusion mold. The pressure regulating mechanism includes a pressure regulating valve and fasteners disposed at both ends of the pressure regulating valve. The pressure regulating valve is connected to the filling extrusion mechanism and the filling extrusion mold respectively through the fasteners at both ends of the valve.

[0011] Preferably, the sliding frame includes a first bracket and a second bracket, the first bracket being rotatably connected to a support base, the support base being provided with a height adjustment mechanism, the second bracket being connected to the height adjustment mechanism, and the filling extrusion mechanism being connected to the first bracket and the second bracket.

[0012] Preferably, the height adjustment mechanism includes an adjustment block and an adjustment screw. The second bracket has a connecting shaft at its end. The second bracket is slidably connected to the support base via the connecting shaft. The adjustment block is connected to the end of the connecting shaft. The adjustment screw is rotatably connected to the support base. The adjustment screw and the adjustment block are threadedly connected.

[0013] The longitudinal automatic skin-coating machine provided by this utility model, as described above, has the following beneficial effects:

[0014] This invention uses a linear drive module mounted on a frame to drive a sliding frame that is slidably connected to the frame to keep moving. This, in conjunction with a filling extrusion mechanism, extrudes the filling through a filling extrusion mold into the wafer shell. As the wafer shell moves on the production equipment, the extruded filling matches the speed of the wafer shell, allowing the filling to be spread more evenly in the wafer shell. This improves the taste and appearance of the final product, thereby enhancing the quality of the produced square cake. Attached Figure Description

[0015] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in this utility model. For those skilled in the art, other drawings can be obtained based on these drawings.

[0016] Figure 1 This is a schematic diagram of the overall three-dimensional structure provided for an embodiment of the present utility model;

[0017] Figure 2A three-dimensional structural diagram of the filling extrusion mechanism provided in this embodiment of the utility model;

[0018] Figure 3 This is a schematic diagram of the filling extrusion mold structure provided in an embodiment of the present utility model;

[0019] Figure 4 This is a schematic diagram of the specific structure of the sliding frame provided in an embodiment of the present utility model;

[0020] Figure 5 This is a schematic diagram of the connection relationship of the pressure regulating mechanism provided in an embodiment of the present utility model.

[0021] Explanation of reference numerals in the attached figures:

[0022] 1. Frame; 2. Sliding frame; 21. First bracket; 22. Second bracket; 23. Connecting shaft; 24. Hopper fixing frame; 3. Filling extrusion mechanism; 31. Hopper; 32. Extrusion screw; 33. Gearbox; 34. Drive motor; 35. Output pipe; 4. Filling extrusion die; 41. Forming die; 42. Cutting assembly; 421. Telescopic cylinder; 422. Cutting blade; 5. Linear drive module; 6. Support base; 7. Pressure regulating mechanism; 71. Pressure regulating valve; 72. Fastener; 8. Height adjustment mechanism; 81. Adjusting block; 82. Adjusting screw; 9. Die support frame. Detailed Implementation

[0023] To enable those skilled in the art to better understand the technical solution of this utility model, the present utility model will be further described in detail below with reference to the accompanying drawings.

[0024] Please see Figure 1 — Figure 5 A longitudinal automatic skin-covering machine includes a frame 1, a sliding frame 2 slidably connected to the frame 1, a filling extrusion mechanism 3 and a filling extrusion mold 4 disposed on the sliding frame 2, the filling extrusion mechanism 3 being connected to the filling extrusion mold 4, a linear drive module 5 being disposed on the frame 1, and the output end of the linear drive module 5 being connected to the sliding frame 2.

[0025] Specifically, the frame 1 is a conventional structure in the prior art, which is installed on the square cake production equipment or erected on the square cake production line. It should be noted that the automatic skin-covering machine provided in this application needs to be used in conjunction with the square cake production line, and the square cakes are arranged longitudinally on the production line.

[0026] As an embodiment of this utility model, slide rails are provided on both sides of the frame 1, and a sliding frame 2 is slidably connected on the slide rails. A filling extrusion mechanism 3 and a filling extrusion mold 4 are provided on the sliding frame 2, and the output end of the filling extrusion mechanism 3 is connected to the filling extrusion mold 4. Through the extrusion action of the filling extrusion mold 4, the filling inside the filling extrusion mechanism 3 is extruded through the filling extrusion mold 4.

[0027] A linear drive module 5 is also provided on the frame 1. Specifically, the linear drive module 5 can be a stepper motor, a cylinder, or a mechanical component or drive unit that can drive the sliding frame 2 to reciprocate along the slide rail. Preferably, there are two linear drive modules 5, which are respectively installed on both sides of the frame 1. The output ends of both linear drive modules 5 are connected to the sliding frame 2. By synchronously driving the sliding frame 2 on the slide rail through the two linear drive modules 5, the sliding frame 2 can be kept moving on the slide rail while the filling extrusion mechanism 3 extrudes the filling, and the extruded filling is spread evenly in the wafer shell.

[0028] This utility model uses a linear drive module 5 mounted on the frame 1 to drive a sliding frame 2 that is slidably connected to the frame 1 to keep moving. This, in conjunction with the filling extrusion mechanism 3, extrudes the filling through the filling extrusion mold 4 into the wafer shell. This ensures that when the wafer shell moves on the production equipment, the extruded filling matches the speed of the wafer shell, allowing the filling to be spread more completely and evenly in the wafer shell. This improves the taste and appearance of the final product, thereby enhancing the quality of the produced square cake.

[0029] As a further embodiment provided by this utility model, such as Figure 4 As shown, a support base 6 is connected to the output end of the linear drive module 5. The number of support bases 6 is adapted to the number of linear drive modules 5. Furthermore, a mold support frame 9 is fixedly installed between the two support bases 6. A filling extrusion mold 4 is fixedly installed on the mold support frame 9. The two sides of the sliding frame 2 are respectively connected to the support bases 6. The sliding frame 2 is slidably connected to the slide rail through the support bases 6.

[0030] As an embodiment of this utility model, the sliding frame 2 includes a first bracket 21 and a second bracket 22. The first bracket 21 is rotatably connected to two support seats 6 via a rotating shaft. The rotating shaft and the support seats 6 are fastened together by nuts and screws. Slide grooves are provided on the two support seats 6 respectively. A connecting shaft 23 is provided at the end of the second bracket 22. Preferably, for ease of manufacturing, the connecting shaft 23 and the second bracket 22 can be an integral structure. The end of the connecting shaft 23 passes through the slide groove. The two ends of the second bracket 22 are slidably connected to the support seats 6 via the connecting shaft 23 respectively. A height adjustment mechanism 8 is provided inside the support seat 6. The height adjustment mechanism 8 includes an adjusting block 81 and an adjusting screw 82. The adjusting block 81 is connected to the end of the connecting shaft 23. The adjusting screw 82 is rotatably connected inside the support seat 6. The adjusting screw 82 and the adjusting block 81 are threadedly connected. By rotating the adjusting screw 82, the height of the adjusting block 81 in the slide groove can be adjusted, thereby adjusting the height of the second bracket 22.

[0031] A hopper fixing frame 24 is provided on both the first bracket 21 and the second bracket 22. The filling extrusion mechanism 3 is connected to the hopper fixing frame 24. Specifically, the hopper 31 is connected to the hopper fixing frame 24 on the second bracket 22, and the gearbox 33 is fixedly connected to the hopper fixing frame 24 on the first bracket 21.

[0032] Preferably, the hopper 31 is fixedly connected to the first bracket 21, and the hopper 31 and the second bracket 22 can be quickly connected by a buckle.

[0033] The angle of the hopper 31 on the support base 6 can be adjusted by rotating the adjusting screw 82.

[0034] As a preferred embodiment of the present invention, the number of filling extrusion molds 4 on the mold support frame 9 is several, and the several filling extrusion molds 4 are distributed in a linear array on the mold support frame 9.

[0035] As a further embodiment provided by this utility model, such as Figure 3 As shown, the filling extrusion mold 4 includes a forming mold 41 and a cutter assembly 42. The forming mold 41 has an open end and a narrow end. The open end is connected to the filling extrusion mechanism 3. The filling is extruded through the open end and then through the narrow end by the extrusion action of the filling extrusion mechanism 3.

[0036] The cutting assembly 42 includes a telescopic cylinder 421 and a cutting blade 422. The telescopic cylinder 421 is fixedly installed on the outer wall of one side of the mold support frame 9, and the cutting blade 422 is fixedly installed on the output end of the telescopic cylinder 421. By keeping the telescopic cylinder 421 extended and retracted, the cutting blade 422 can be driven to keep reciprocating, thereby cutting the filling extruded from the forming mold 41.

[0037] As an embodiment provided by this utility model, such as Figure 2 and Figure 5 As shown, the filling extrusion mechanism 3 includes a hopper 31, an extrusion screw 32, a gearbox 33, and a drive motor 34. The hopper 31 is mounted on the sliding frame 2 and has multiple spaces inside, each capable of holding different fillings, thus enabling the extrusion of different fillings. The extrusion screw 32 is rotatably connected to the space inside the hopper 31, and one end of the extrusion screw 32 is connected to the gearbox 33 in a transmission connection. Figure 5 As shown, the output end of the gearbox 33 extends through and into the interior of the hopper 31, and is connected to the extrusion screw 32. The drive motor 34 is fixedly mounted outside the gearbox 33, and its output end is connected to the gearbox 33. The drive motor 34 drives the gearbox 33 to rotate, which in turn drives the extrusion screw 32 to rotate. The rotation of the extrusion screw 32 causes the filling inside the hopper 31 to be extruded. Preferably, the pitch of the extrusion screw 32 is unequal. This unequal pitch design allows for better extrusion of high-viscosity, high-resilience fillings.

[0038] Preferably, the gearbox 33 is fixedly mounted on the first bracket 21. One end of the extrusion screw 32 located outside the hopper 31 can be inserted into the gearbox 33, thereby maintaining a transmission connection between the extrusion screw 32 and the gearbox 33. One side of the hopper 31 is connected to the hopper fixing frame 24 on the second bracket 22, and the other side of the hopper 31 is connected to the gearbox 33 through the extrusion screw 32. This satisfies the requirement of supporting the hopper 31 while the drive motor 34 can drive the extrusion screw 32 to rotate through the gearbox 33. The hopper 31 and the gearbox 33 adopt an insertion design, and the hopper fixing frame 24 on the second bracket 22 is connected by a snap fastener to ensure that the hopper 31 can be easily removed and cleaned.

[0039] As a further embodiment provided by this utility model, such as Figure 5 As shown, a pressure regulating mechanism 7 is provided between the filling extrusion mechanism 3 and the filling extrusion mold 4. The pressure regulating mechanism 7 specifically includes a pressure regulating valve 71 and fasteners 72 connected to both ends of the pressure regulating valve 71. Specifically, an output pipe 35 is connected to the hopper 31. The installation position of the output pipe 35 is adapted to the installation position of the extrusion screw 32, so that when the extrusion screw 32 rotates, the filling is extruded through the output pipe 35 into the pressure regulating mechanism 7 by the extrusion action of the extrusion screw 32, and then output through the pressure regulating mechanism 7 and the forming mold 41. Finally, the filling is cut by the cutter assembly 42.

[0040] Specifically, the pressure regulating valve 71 is a pressure ball valve. By adjusting the pressure regulating valve 71, the pressure of the filling flowing out of the different filling extrusion molds 4 can be adjusted to ensure that the pressure of the filling flowing out of the different filling extrusion molds 4 is the same, so as to ensure that the filling inside the different wafer shells is consistent.

[0041] Fastener 72 is a pipe connection clamp, which can connect the output pipe 35, the pressure regulating valve 71 and the forming mold 41.

[0042] Those skilled in the art will understand that other similar connection methods can also achieve this utility model. For example, welding, bonding, or screwing.

[0043] The foregoing description only illustrates certain exemplary embodiments of the present invention. Undoubtedly, those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.

Claims

1. A longitudinal automatic skinning machine comprising a frame (1), characterized in that, It also includes a sliding frame (2) slidably connected to the frame (1), a filling extrusion mechanism (3) and a filling extrusion mold (4) set on the sliding frame (2), the filling extrusion mechanism (3) being connected to the filling extrusion mold (4), a linear drive module (5) being set on the frame (1), and the output end of the linear drive module (5) being connected to the sliding frame (2).

2. The longitudinal automatic skin-coating machine according to claim 1, characterized in that, The linear drive module (5) is symmetrically arranged on both sides of the frame (1). The output end of the linear drive module (5) is connected to a support base (6). A mold support frame (9) is fixedly installed between the two support bases (6). The two ends of the sliding frame (2) are respectively connected to the support base (6). The filling extrusion mold (4) is connected to the mold support frame (9).

3. The longitudinal automatic skinner as claimed in claim 2, characterized in that, The filling extrusion mold (4) includes a forming mold (41) and a cutter assembly (42). The forming mold (41) and the cutter assembly (42) are both fixedly installed on the mold support frame (9). The cutter assembly (42) is located on one side of the forming mold (41).

4. The longitudinal automatic skinner of claim 1, wherein, The filling extrusion mechanism (3) includes a hopper (31), an extrusion screw (32), a gearbox (33), and a drive motor (34). The hopper (31) is fixedly installed on the sliding frame (2). The gearbox (33) is set on the sliding frame (2). The extrusion screw (32) is rotatably connected to the inside of the hopper (31). The extrusion screw (32) and the gearbox (33) maintain a transmission connection. The drive motor (34) is installed on the gearbox (33), and the drive motor (34) and the gearbox (33) maintain a transmission connection.

5. The longitudinal automatic skinner of claim 1, wherein, A pressure regulating mechanism (7) is provided between the filling extrusion mechanism (3) and the filling extrusion mold (4). The pressure regulating mechanism (7) includes a pressure regulating valve (71) and fasteners (72) provided at both ends of the pressure regulating valve (71). The pressure regulating valve (71) is connected to the filling extrusion mechanism (3) and the filling extrusion mold (4) respectively through the fasteners (72) at both ends of its valve.

6. The longitudinal automatic skinner of claim 1, wherein, The sliding frame (2) includes a first bracket (21) and a second bracket (22). The first bracket (21) is rotatably connected to the support base (6). The support base (6) is provided with a height adjustment mechanism (8). The second bracket (22) is connected to the height adjustment mechanism (8). The filling extrusion mechanism (3) is connected to the first bracket (21) and the second bracket (22).

7. The longitudinal automatic skinner as claimed in claim 6, characterized in that, The height adjustment mechanism (8) includes an adjustment block (81) and an adjustment screw (82). The end of the second bracket (22) is provided with a connecting shaft (23). The second bracket (22) is slidably connected to the support base (6) through the connecting shaft (23). The adjustment block (81) is connected to the end of the connecting shaft (23). The adjustment screw (82) is rotatably connected to the support base (6). The adjustment screw (82) and the adjustment block (81) are threadedly connected.

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