Ceramic fiber production line water dust removal device

Abstract

This utility model relates to the field of ceramic fiber production technology, and proposes a water filtration dust removal device for a ceramic fiber production line, including: a filter box, a housing, and a mixing chamber; a first filter plate is movably installed inside the filter box, a water pump is fixedly installed on the top of the filter box, a water pump is fixedly installed at the input end of the water pump, and a water outlet pipe is fixedly installed at the output end of the water pump. Water mist can be sprayed through atomizing nozzles to reduce dust particles in the air entering the mixing chamber, allowing the dust particles, water mist, and air to mix, thus making it easier for the dust removal device to filter dust particles. A second filter plate can intercept wastewater and dust particles, preventing them from being discharged into the air and affecting the safety of workers. Through a cyclone device and a cyclone trough, when the mixture of dust particles, water mist, and air passes through the separation chamber, it is thrown against the inner wall of the separation chamber by the cyclone trough opened on the outer surface of the cyclone device.

Description

Technical Field

[0001] This utility model belongs to the field of ceramic fiber production technology, and specifically relates to a water filtration dust removal device for a ceramic fiber production line. Background Technology

[0002] Ceramic fiber is a lightweight, high-temperature resistant, high-performance fiber material widely used in industrial kilns, pipeline insulation, and thermal insulation sealing. Its production process involves various techniques, including blown fiber formation, spun fiber formation, and colloidal fiber formation. With continuous advancements in ceramic fiber production technology, domestic and international companies have introduced advanced automated production equipment, such as ceramic fiber paper production equipment and ceramic fiber module production equipment, to improve production efficiency and product quality.

[0003] However, the implementation of the aforementioned technology revealed the following problems: The production of ceramic fibers generates dust, primarily from the crushing, grinding, and conveying of raw materials, as well as dust dispersion during processing. This dust poses significant health risks to workers and the environment. The main components of the dust include silica and alumina, which, with prolonged inhalation, can lead to serious respiratory diseases such as silicosis and aluminosis. Furthermore, the dust may cause skin irritation, eye irritation, and reduced lung ventilation.

[0004] Therefore, a water filtration dust removal device for a ceramic fiber production line is proposed to solve the above problems. Utility Model Content

[0005] This utility model proposes a water filtration dust removal device for a ceramic fiber production line, which solves the problem that the flying dust generated during the ceramic fiber production process poses a significant hazard to workers' health and the environment in related technologies.

[0006] The technical solution of this utility model is as follows: a water filtration dust removal device for a ceramic fiber production line, comprising: a filter box, a housing, and a mixing chamber;

[0007] The filter box has a first filter plate installed inside, a water pump is fixedly installed on the top of the filter box, a water pump pipe is fixedly installed at the input end of the water pump, a water outlet pipe is fixedly installed at the output end of the water pump, a water distribution pipe is fixedly installed outside the mixing chamber, and an atomizing nozzle is fixedly installed inside the water distribution pipe.

[0008] A motor is fixedly installed inside the chassis, a rotating shaft is fixedly installed at the output end of the motor, a centrifugal fan is fixedly installed outside the rotating shaft, and a vortex device is fixedly installed at one end of the rotating shaft.

[0009] Preferably, a first drain bucket is fixedly installed on one side of the mixing chamber, a separation chamber is fixedly installed on one side of the first drain bucket, and a filter chamber is fixedly installed on one side of the separation chamber.

[0010] Preferably, a second drain bucket is fixedly installed inside the filter chamber, and a sewage pipe is fixedly installed at the bottom of the first and second drain buckets, with the bottom end of the sewage pipe connected to the filter box.

[0011] Preferably, a second filter plate is fixedly installed inside the filter chamber, and the second filter plate is installed at one end of the filter chamber near the chassis.

[0012] Preferably, the outer surface of the swirling device is provided with swirling grooves, and the swirling device is located inside the separation chamber.

[0013] Preferably, there are multiple atomizing nozzles, and the output ends of the multiple atomizing nozzles are all located inside the mixing chamber.

[0014] The working principle and beneficial effects of this utility model are as follows: Water mist can be sprayed through the atomizing nozzle to reduce the dust in the air entering the mixing chamber, so that the dust, water mist and air are mixed, thereby making it easier for the dust removal device to filter the dust. The second filter plate can intercept the sewage and dust, so that the sewage and dust will not be discharged into the air and affect the personal safety of the workers. Through the cyclone device and cyclone trough, when the mixed gas of dust, water mist and air passes through the separation chamber, it can be thrown to the inner wall of the separation chamber by the cyclone trough opened on the outer surface of the cyclone device, and then flow into the No. 2 drain bucket and into the interior of the filter box through the sewage pipe, thereby preventing the dust from affecting the personal safety of the workers. Attached Figure Description

[0015] The present invention will now be described in further detail with reference to the accompanying drawings and specific embodiments.

[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0017] Figure 2 This is a cross-sectional view of the overall structure of this utility model;

[0018] Figure 3 This is a cross-sectional view of the filter box of this utility model;

[0019] Figure 4 This utility model Figure 3 A magnified view of part A in the image.

[0020] In the diagram: 1. Filter box; 2. Chassis; 3. Mixing chamber; 4. First filter plate; 5. Water pump; 6. Pump pipe; 7. Outlet pipe; 8. Diverter pipe; 9. Atomizing nozzle; 10. Motor; 11. Rotating shaft; 12. Centrifugal fan; 13. Swirl device; 14. No. 1 drain bucket; 15. Separation chamber; 16. Filter chamber; 17. No. 2 drain bucket; 18. Sewage pipe; 19. Second filter plate; 20. Swirl trough. Detailed Implementation

[0021] The technical solutions of this utility model will be clearly and completely described below with reference to the embodiments of this utility model. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of this utility model.

[0022] Implementation

[0023] Please see Figure 1 -4. A water filtration dust removal device for a ceramic fiber production line, comprising: a filter box 1, a casing 2, and a mixing chamber 3;

[0024] The first filter plate 4 is movably installed inside the filter box 1. A water pump 5 is fixedly installed on the top of the filter box 1. A water pump pipe 6 is fixedly installed at the input end of the water pump 5. A water outlet pipe 7 is fixedly installed at the output end of the water pump 5. A water distribution pipe 8 is fixedly installed outside the mixing chamber 3. An atomizing nozzle 9 is fixedly installed inside the water distribution pipe 8.

[0025] A motor 10 is fixedly installed inside the casing 2. A rotating shaft 11 is fixedly installed at the output end of the motor 10. A centrifugal fan 12 is fixedly installed outside the rotating shaft 11. A vortex device 13 is fixedly installed at one end of the rotating shaft 11.

[0026] The technical solution provided in this embodiment is as follows: During use, the water pump 5 is first started to draw water from inside the filter box 1 through the water extraction pipe 6, then pumps it into the distribution pipe 8 through the water outlet pipe 7, and then atomizes it into water mist through the atomizing nozzle 9 and sprays it into the mixing chamber 3. Then, the motor 10 is started to rotate the rotating shaft 11, which in turn rotates the centrifugal fan 12 to draw air from one end of the mixing chamber 3, drawing air and dust generated during ceramic fiber production into the mixing chamber 3. The air carrying dust enters the mixing chamber 3 and first comes into contact with the water mist inside. Some of the dust in the air combines with the water mist and falls into the mixing chamber 3 to form wastewater. The wastewater flows into the first drain bucket 14, and then flows into the filter box 1 through the wastewater pipe 18. The remaining dust mixes with air and water mist and is then drawn into the separation chamber 15. When the rotating shaft 11 rotates, it drives the vortex device 13 to rotate. The mixture of dust, air and water mist passes through the vortex tank 20, where the water mist and dust are mixed and thrown against the inner wall of the separation chamber 15 to form wastewater. The wastewater flows into the filter chamber 16 and then through the second drain bucket 17 and the wastewater pipe 18 into the filter box 1. The remaining mixture is then filtered by the second filter plate 19 inside the filter chamber 16 to completely remove the dust from the air. The purified air is then discharged through the casing 2. The wastewater flowing into the filter box 1 through the wastewater pipe 18 is filtered into clean water by the first filter plate 4 and then pumped away by the water pumping pipe 6 for recycling.

[0027] Furthermore, a first drain bucket 14 is fixedly installed on one side of the mixing chamber 3, a separation chamber 15 is fixedly installed on one side of the first drain bucket 14, and a filter chamber 16 is fixedly installed on one side of the separation chamber 15.

[0028] Specifically, by fixing the filter chamber 16 to one side of the separation chamber 15, the dust can be completely filtered out of the air when the separation chamber 15 separates the dust, thereby preventing the dust from affecting the personal safety of workers.

[0029] Furthermore, a second drain bucket 17 is fixedly installed inside the filter chamber 16. A sewage pipe 18 is fixedly installed at the bottom of the first drain bucket 14 and the second drain bucket 17, and the bottom end of the sewage pipe 18 is connected to the filter box 1.

[0030] Specifically, by fixing the sewage pipe 18 to the bottom of the first drain bucket 14 and the second drain bucket 17, the sewage flowing into the first drain bucket 14 and the second drain bucket 17 can flow into the filter box 1 through the sewage pipe 18 for filtration, filtering out dust and impurities inside the sewage, so that the sewage can be recycled and water resources can be saved.

[0031] Furthermore, a second filter plate 19 is fixedly installed inside the filter chamber 16, and the second filter plate 19 is installed at one end of the filter chamber 16 near the housing 2.

[0032] Specifically, by installing the second filter plate 19 inside the filter chamber 16 near one end of the casing 2, sewage and dust can be intercepted, preventing sewage and dust from being discharged into the air and affecting the personal safety of the staff.

[0033] Furthermore, the outer surface of the swirling device 13 is provided with swirling grooves 20, and the swirling device 13 is located inside the separation chamber 15.

[0034] Specifically, by providing a swirling groove 20 on the outer surface of the swirling device 13, the mixture of dust, water mist and air can be thrown onto the inner wall of the separation chamber 15 by the swirling groove 20 on the outer surface of the swirling device 13 when it passes through the separation chamber 15, and then flow into the second drain bucket 17 and into the filter box 1 through the sewage pipe 18.

[0035] Furthermore, there are multiple atomizing nozzles 9, and the output ends of multiple atomizing nozzles 9 are located inside the mixing chamber 3.

[0036] Specifically, by placing the output ends of multiple atomizing nozzles 9 inside the mixing chamber 3, the atomizing nozzles 9 can spray water mist, thereby reducing the dust in the air entering the mixing chamber 3, mixing the dust, water mist and air, and making it easier for the dust removal device to filter the dust.

[0037] The above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model shall be included within the protection scope of the present utility model.

Claims

1. A water filtration dust removal device for a ceramic fiber production line, characterized in that, include: Filter box (1), chassis (2) and mixing chamber (3); The filter box (1) is movably installed with a first filter plate (4), the top of the filter box (1) is fixedly installed with a water pump (5), the input end of the water pump (5) is fixedly installed with a water suction pipe (6), the output end of the water pump (5) is fixedly installed with a water outlet pipe (7), the outside of the mixing chamber (3) is fixedly installed with a water distribution pipe (8), and the inside of the water distribution pipe (8) is fixedly installed with an atomizing nozzle (9). A motor (10) is fixedly installed inside the casing (2). A rotating shaft (11) is fixedly installed at the output end of the motor (10). A centrifugal fan (12) is fixedly installed outside the rotating shaft (11). A vortex device (13) is fixedly installed at one end of the rotating shaft (11).

2. The water filtration dust removal device for a ceramic fiber production line according to claim 1, characterized in that: A first drain bucket (14) is fixedly installed on one side of the mixing chamber (3), a separation chamber (15) is fixedly installed on one side of the first drain bucket (14), and a filter chamber (16) is fixedly installed on one side of the separation chamber (15).

3. The water filtration dust removal device for a ceramic fiber production line according to claim 2, characterized in that: The filter chamber (16) is fixedly installed with a second drain bucket (17). The bottom of the first drain bucket (14) and the second drain bucket (17) are fixedly installed with a sewage pipe (18), and the bottom end of the sewage pipe (18) is connected to the filter box (1).

4. The water filtration dust removal device for a ceramic fiber production line according to claim 2, characterized in that: The filter chamber (16) is fixedly installed with a second filter plate (19), and the second filter plate (19) is installed at one end of the filter chamber (16) near the chassis (2).

5. The water filtration dust removal device for a ceramic fiber production line according to claim 2, characterized in that: The outer surface of the swirling device (13) is provided with swirling grooves (20), and the swirling device (13) is located inside the separation chamber (15).

6. The water filtration dust removal device for a ceramic fiber production line according to claim 1, characterized in that: There are multiple atomizing nozzles (9), and the output ends of multiple atomizing nozzles (9) are located inside the mixing chamber (3).

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