A metal cable pay-off stand rust-proof treatment device

Abstract

This application relates to the field of metal rust prevention equipment, and in particular to a rust prevention device for metal cable laying racks. The device includes a housing, inside which are installed nozzles and guide plates. The guide plates are located on both sides of the nozzles. A turntable is installed between the guide plates and the housing, and the turntable is rotatably mounted on the housing. This invention utilizes the internal nozzles and guide plates, and the guide plates can be adjusted at an angle via an angle adjustment component. The turntable can also move accordingly under the action of a drive mechanism. This allows the rust-preventive liquid to be sprayed from different angles and directions when treating metal cable laying racks, effectively avoiding the problem of dead zones that may occur in traditional treatment methods. This results in a more uniform and comprehensive rust prevention treatment, greatly improving the rust prevention effect, ensuring that all parts of the laying rack are well protected, and extending its service life.

Description

Technical Field

[0001] This utility model relates to the technical field of metal rust prevention equipment, specifically a rust prevention device for metal cable laying racks. Background Technology

[0002] In many fields, such as power engineering, metal cable laying frames play a crucial role, supporting and guiding cable laying and facilitating construction operations. However, due to the characteristics of metal, metal cable laying frames are easily exposed to the external environment and susceptible to rust due to factors such as air and moisture. Rust not only affects the appearance of the laying frame but, more importantly, reduces its structural strength and service life, and may even pose safety hazards during use. Therefore, effective rust prevention treatment is essential to ensure the performance and safety of the laying frames.

[0003] However, traditional rust prevention methods often suffer from uneven treatment, inconvenient operation, and low efficiency, making it difficult to meet the demand for efficient and high-quality rust prevention. Therefore, a new solution is needed to address this problem. Utility Model Content

[0004] In view of the above-mentioned background technology, the existing rust prevention methods often have problems such as uneven treatment, inconvenient operation, and low efficiency, which make it difficult to meet the needs of efficient and high-quality rust prevention treatment.

[0005] The rust prevention treatment device for metal cable laying racks disclosed in this utility model includes a housing, inside which a nozzle and a guide plate are arranged. The guide plate is arranged on both sides of the nozzle. A turntable is arranged between the guide plate and the housing. The turntable is rotatably mounted on the housing. A driving mechanism is arranged between the turntable and the housing. An angle adjustment component is arranged between the turntable and the guide plate.

[0006] Furthermore, the angle adjustment assembly includes a fixing rod, which is fixedly mounted on the guide plate. A worm gear is provided on the fixing rod, and a worm is engaged on one side of the worm gear. One end of the worm is rotatably mounted on the turntable, and a stepper motor is provided at the other end of the worm. The stepper motor is mounted on the turntable.

[0007] Furthermore, the angle adjustment assembly also includes a hinge, the two ends of which are fixedly connected to the turntable and the guide plate by bolts, respectively. A connecting plate is provided between the two opposing guide plates, and the connecting plate is rotatably connected to the guide plate.

[0008] Furthermore, the driving mechanism includes teeth mounted on the turntable, a rack meshing with one side of the teeth, a housing slidably mounted on the rack, and a limit block mounted on one side of the rack.

[0009] Furthermore, an electric telescopic rod is provided between the rack and the housing, with one end of the electric telescopic rod installed on the housing and the other end installed on the rack.

[0010] Furthermore, a protective shell is provided on the outer side of the worm gear and the worm, the protective shell is installed on the turntable, and a sealing ring is provided between the protective shell, the fixed rod, and the worm.

[0011] Furthermore, a worktable is rotatably mounted on the bottom wall of the housing, and a servo motor is mounted on the power end of the worktable.

[0012] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0013] 1. This utility model features an internal nozzle and a guide plate, with the guide plate adjustable via an angle adjustment component. The turntable also moves accordingly under the action of the drive mechanism. This allows the rust-preventive liquid to be sprayed from different angles and directions when performing rust prevention treatment on the metal cable laying frame. This effectively avoids the problem of dead corners that may occur in traditional treatment methods, resulting in a more uniform and comprehensive rust prevention treatment. This greatly improves the rust prevention effect, ensures that all parts of the laying frame are well protected, and extends its service life.

[0014] 2. The drive mechanism of this utility model uses components such as an electric telescopic rod to drive the rack movement, which in turn drives the turntable. The angle adjustment component uses a stepper motor, worm gear, etc. to achieve precise adjustment of the guide plate angle. The design of these structures makes the entire device relatively simple to operate. Operators do not need complicated manual adjustments. They only need to control the corresponding motors, telescopic rods, and other components to complete the rust prevention treatment operation at different angles and directions. Compared with traditional manual or simple tool processing methods, it greatly improves the work efficiency of rust prevention treatment and saves time and labor costs. Attached Figure Description

[0015] The accompanying drawings, which are included to provide a further understanding of this application and form part of this application, illustrate exemplary embodiments and are used to explain this application, but do not constitute an undue limitation of this application. In the drawings:

[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0017] Figure 2 This is a partial structural diagram of the present invention;

[0018] Figure 3 This is a schematic diagram of the guide plate structure of this utility model;

[0019] Figure 4 This utility model Figure 3 Enlarged diagram of point A in the middle.

[0020] In the diagram: 1. Housing; 2. Workbench; 3. Nozzle; 4. Liquid storage tank; 5. Turntable; 6. Guide plate; 7. Connecting plate; 8. Hinge; 9. Fixing rod; 10. Worm gear; 11. Worm; 12. Stepper motor; 13. Protective shell; 14. Gear; 15. Rack; 16. Electric telescopic rod; 17. Limit block. Detailed Implementation

[0021] The following illustrations will reveal several embodiments of the present invention. For clarity, many physical details will be described in the following description. However, it should be understood that these physical details should not be used to limit the present invention. That is, in some embodiments of the present invention, these physical details are not essential. Furthermore, for the sake of simplicity, some conventional structures and components will be shown in a simple schematic manner in the illustrations.

[0022] Please see Figure 1 , Figure 2 The rust prevention treatment device for metal cable laying rack of this utility model includes a box 1. A workbench 2 is rotatably arranged on the bottom wall of the box 1. A servo motor is arranged at the power end of the workbench 2 and is mounted on the box 1. A nozzle 3 and a guide plate 6 are arranged inside the box 1. The guide plate 6 is made of plastic. A liquid storage tank 4 is arranged on the rear side of the box 1 and is connected to the nozzle 3. The guide plate 6 is arranged on both sides of the nozzle 3. A turntable 5 is arranged between the guide plate 6 and the box 1.

[0023] See Figure 2 As shown, the turntable 5 is rotatably mounted on the housing 1. A drive mechanism is provided between the turntable 5 and the housing 1. The drive mechanism includes a tooth 14, which is mounted on the turntable 5. A rack 15 meshes with one side of the tooth 14. The housing 1 is slidably mounted on the rack 15. An electric telescopic rod 16 is provided between the rack 15 and the housing 1. One end of the electric telescopic rod 16 is mounted on the housing 1.

[0024] See Figure 2 , Figure 3 , Figure 4As shown, the other end of the electric telescopic rod 16 is mounted on the rack 15. A limit block 17 is provided on one side of the rack 15. The limit block 17 is mounted on the housing 1. An angle adjustment assembly is provided between the turntable 5 and the guide plate 6. The angle adjustment assembly includes a fixed rod 9, which is fixedly mounted on the guide plate 6. A worm gear 10 is provided on the fixed rod 9. A worm 11 is meshed on one side of the worm gear 10. Through the mutual cooperation between the worm 11 and the worm gear 10, self-locking can be achieved to prevent the fixed rod 9 from rotating automatically when the drive is stopped.

[0025] See Figure 2 , Figure 3 As shown, a protective shell 13 is provided on the outside of the worm gear 10 and the worm 11. The protective shell 13 is installed on the turntable 5. A sealing ring is provided between the protective shell 13 and the fixed rod 9 and the worm 11 to prevent corrosion of the worm gear 10 and the worm 11 structure by anti-rust liquid, etc., and to ensure the normal operation and service life of the angle adjustment component. One end of the worm 11 is rotatably installed on the turntable 5, and the other end of the worm 11 is provided with a stepper motor 12, which is installed on the turntable 5.

[0026] See Figure 3 As shown, the angle adjustment assembly also includes a hinge 8. The two ends of the hinge 8 are fixedly connected to the turntable 5 and the guide plate 6 by bolts, respectively. A connecting plate 7 is provided between the two opposite guide plates 6. The connecting plate 7 is rotatably connected to the guide plate 6. Both ends of the connecting plate 7 are provided with connecting plates 7, so that the guide plate 6 is subjected to uniform force when working, and the stability of the guide plate 6 during the working process is improved.

[0027] The implementation principle is as follows: First, place the metal cable laying rack that needs to be rust-proofed on the workbench 2 inside the box 1, start the servo motor installed on the box 1 to drive the workbench 2 to rotate, so that the metal cable laying rack is in a suitable processing position and angle, which is convenient for subsequent comprehensive rust-proofing treatment.

[0028] When the electric telescopic rod 16 is activated, the electric telescopic rod 16 begins to extend and retract. Under the drive of the electric telescopic rod 16, the rack 15 slides along the housing 1. Since the limit block 17 is installed on the housing 1, it can limit the sliding of the rack 15. Because the rack 15 meshes with the teeth 14 installed on the turntable 5, the sliding of the rack 15 will drive the turntable 5 to rotate on the housing 1.

[0029] Start the stepper motor 12, which drives the worm gear 11 connected to it to rotate. Since the worm gear 11 meshes with the worm wheel 10 fixed on the fixed rod 9, and the fixed rod 9 is fixedly installed on the guide plate 6, the rotation of the worm gear 11 will drive the worm wheel 10 to rotate, thereby causing the fixed rod 9 and the guide plate 6 to rotate around the hinge 8. A connecting plate 7 is provided between the two opposite guide plates 6. The connecting plate 7 is rotatably connected to the guide plate 6, so that the angle adjustment of the two guide plates 6 can maintain a certain degree of coordination and stability. By adjusting the angle of the guide plate 6, the spray range and direction of the rust inhibitor can be made more flexible to adapt to metal cable laying racks of different shapes and sizes.

[0030] After the turntable 5 rotates and the guide plate 6 is adjusted, the nozzle 3 is activated, and the nozzle 3 begins to spray rust inhibitor onto the metal cable laying frame. Due to the rotation of the turntable 5 and the adjustment of the angle of the guide plate 6, the rust inhibitor can be sprayed evenly onto the metal cable laying frame from different angles and directions, ensuring that all parts of it receive sufficient rust prevention treatment;

[0031] After the rust prevention treatment is completed, shut off nozzle 3, stepper motor 12, electric telescopic rod 16, and servo motor. Remove the treated metal cable tray from workbench 2, and the entire rust prevention treatment process is complete.

[0032] The above description is merely an embodiment of this utility model and is not intended to limit the scope of this utility model. Various modifications and variations can be made to this utility model by those skilled in the art. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principle of this utility model should be included within the scope of the claims of this utility model.

Claims

1. A metal cable reel anti-rust treatment device comprising a box (1), characterized in that: The housing (1) is equipped with a nozzle (3) and a guide plate (6). The guide plate (6) is located on both sides of the nozzle (3). A turntable (5) is located between the guide plate (6) and the housing (1). The turntable (5) is rotatably mounted on the housing (1). A drive mechanism is located between the turntable (5) and the housing (1). An angle adjustment component is located between the turntable (5) and the guide plate (6).

2. The metal cable reel anti-rust treatment device according to claim 1, characterized in that: The angle adjustment assembly includes a fixed rod (9), which is fixedly installed on the guide plate (6). A worm gear (10) is provided on the fixed rod (9). A worm (11) is meshed on one side of the worm gear (10). One end of the worm (11) is rotatably installed on the turntable (5). A stepper motor (12) is provided at the other end of the worm (11). The stepper motor (12) is installed on the turntable (5).

3. The metal cable reel anti-rust treatment device according to claim 2, characterized in that: The angle adjustment assembly also includes a hinge (8), the two ends of which are fixedly connected to the turntable (5) and the guide plate (6) by bolts, respectively. A connecting plate (7) is provided between the two opposite guide plates (6), and the connecting plate (7) is rotatably connected to the guide plate (6).

4. The metal cable reel anti-rust treatment device according to claim 1, characterized in that: The driving mechanism includes a tooth (14), which is mounted on the turntable (5). A rack (15) meshes with one side of the tooth (14). A housing (1) is slidably mounted on the rack (15). A limit block (17) is provided on one side of the rack (15), and the limit block (17) is mounted on the housing (1).

5. The device for rust-proof treatment of a metal cable reel according to claim 4, characterized in that: An electric telescopic rod (16) is provided between the rack (15) and the housing (1). One end of the electric telescopic rod (16) is installed on the housing (1), and the other end of the electric telescopic rod (16) is installed on the rack (15).

6. The metal cable reel anti-rust treatment device according to claim 2, characterized in that: A protective shell (13) is provided on the outside of the worm gear (10) and the worm (11). The protective shell (13) is installed on the turntable (5). A sealing ring is provided between the protective shell (13), the fixed rod (9), and the worm (11).

7. The metal cable reel anti-rust treatment device according to claim 1, characterized in that: The bottom wall of the box (1) is rotatably provided with a worktable (2), and the power end of the worktable (2) is provided with a servo motor, which is installed on the box (1).

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