Self-adaptive cleaning device for steel wire rope of pump station gate hoist

Abstract

The utility model relates to a kind of steel wire rope self-adapting cleaning device for pump station gate winch, belong to hoist technical field.The steel wire rope self-adapting cleaning device for pump station gate winch, comprising: mounting bracket, the upper end of the mounting bracket is installed with winch body;Cleaning mechanism, the cleaning mechanism is installed in one side of mounting bracket;Wherein, the cleaning mechanism includes the box body installed in one side of mounting bracket, the inner top wall of the box body is fixedly connected with servo motor, the inside of the box body is provided with brush removal component;Through the brush removal component set up, steel wire rope can be cleaned synchronously when winding.Wherein by setting the steel wire rope in the winding process through round hole, will make the steel wire rope pass through the round pipe, will receive the surface contact of first brush and steel wire rope, so that impurities will be separated from the surface of steel wire rope, and then will be cleaned through the effect of side hole, guarantee the winding effect of steel wire rope.

Description

Technical Field

[0001] This utility model relates to the field of winch technology, and in particular to an adaptive cleaning device for steel wire ropes used in pump station gate winches. Background Technology

[0002] Pump station gate winches are core equipment for controlling the raising and lowering of gates in water conservancy projects. They are suitable for reservoirs, pump stations, rivers and other scenarios. Impurities such as dust, sludge and metal shavings on the surface of the steel wire rope of the pump station gate winch can significantly affect the safety and service life of the equipment. The steel wire rope of the winch operating in the exposed environment is prone to adsorbing dust particles in the air with the lubricating oil on its surface, forming a mixture of oil and sludge.

[0003] A search of existing Chinese patent technology reveals a "cleaning device for steel wire rope" with publication number "CN222944031U". This device connects the winding wheel to two support plates to prevent deviation during the winding of the steel wire rope. However, during the winding process, surface impurities are difficult to clean effectively, affecting the winding effect of the steel wire rope. Utility Model Content

[0004] Therefore, it is necessary to provide an adaptive cleaning device for wire ropes used in pump station gate winches to address the problem that surface impurities are difficult to clean during the wire rope winding process, which affects the winding effect of the wire rope.

[0005] An adaptive cleaning device for a steel wire rope of a pump station gate winch includes: a mounting frame, on the upper end of which a winch body is mounted; and a cleaning mechanism mounted on one side of the mounting frame. The cleaning mechanism includes a housing mounted on one side of the mounting frame, a servo motor fixedly connected to the inner top wall of the housing, a brush removal assembly installed inside the housing on the inner wall of the housing away from the winch body, the surface of the brush removal assembly connected to the output shaft of the servo motor, and a cleaning component mounted at the lower end of the housing.

[0006] In one embodiment, the brushing assembly includes a connecting plate fixedly connected to the inner wall of the box. A plurality of circular holes are provided on one side of the connecting plate, and a fixing ring is fixedly connected to one side of the connecting plate. The inner wall of the fixing ring communicates with the adjacent circular holes. A rotating wheel is rotatably connected to the surface of the fixing ring. A connecting ring is fixedly connected to the end of the rotating wheel, and a circular tube is fixedly connected to the other end of the connecting ring.

[0007] In one embodiment, the cleaning assembly includes a liquid storage tank fixedly connected to the lower end of the housing. The upper end of the liquid storage tank communicates with the interior of the housing. Two first grooved wheels are rotatably connected to the upper end of the liquid storage tank. Two second grooved wheels are disposed between the two first grooved wheels. The second grooved wheels are located below the first grooved wheels. Multiple connecting crossbars are disposed between the two second grooved wheels.

[0008] In one embodiment, a plurality of first brushes are fixedly connected to the inner wall of the circular tube, and a plurality of side holes are formed on the surface of the circular tube.

[0009] In one embodiment, the side holes are spiral-shaped, and a plurality of the side holes are distributed in a ring shape along the surface of the circular tube.

[0010] In one embodiment, the brushing assembly further includes a drive wheel rotatably connected to the inner wall of the housing, the drive wheel being fixedly connected to the output shaft of a servo motor.

[0011] In one embodiment, the surfaces of the plurality of rotating wheels are wound with a drive belt, and the surface of the drive wheel contacts the inner edge of the drive belt.

[0012] In one embodiment, a second brush is fixedly connected to the opposite sides of both the upper and lower connecting crossbeams, and multiple second brushes are distributed in an alternating pattern.

[0013] Beneficial effects

[0014] 1. The aforementioned self-adaptive cleaning device for the wire rope of the pump station gate winch can simultaneously clean the wire rope during winding by means of a brush assembly. Specifically, as the wire rope passes through the circular hole during winding, the first brush contacts the surface of the wire rope as it passes through the circular tube, causing impurities to detach from the surface and be cleaned through the side hole, thus ensuring effective winding of the wire rope.

[0015] 2. The first and second grooved pulleys guide the surface of the wire rope into the interior of the liquid storage tank, which contains a special cleaning solution. This solution allows the wire rope surface to be thoroughly soaked. Furthermore, as the wire rope is wound up, the staggered second brushes further enhance the cleaning effect on the wire rope surface, ensuring a better winding result. Attached Figure Description

[0016] To more clearly illustrate the technical solutions in this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained from these drawings without creative effort.

[0017] Figure 1 This is a schematic diagram of the structure of this utility model;

[0018] Figure 2 This is a schematic diagram of the internal structure of the box of this utility model;

[0019] Figure 3 This is a schematic diagram of a partial exploded structure of the brush removal component of this utility model;

[0020] Figure 4 This is a partially exploded cross-sectional view of the brush removal component of this utility model;

[0021] Figure 5 This is a cross-sectional view of the cleaning component structure of this utility model.

[0022] Figure label:

[0023] 1. Mounting bracket; 2. Winch body; 3. Cleaning mechanism; 31. Brush removal assembly; 311. Connecting plate; 312. Round hole; 313. Fixing ring; 314. Rotating wheel; 315. Connecting ring; 316. Round tube; 317. Side hole; 318. First brush; 319. Drive wheel; 3110. Transmission belt; 32. Cleaning assembly; 321. Liquid storage tank; 322. First grooved wheel; 323. Second grooved wheel; 324. Connecting crossbeam; 325. Second brush; 33. Housing; 331. Servo motor. Detailed Implementation

[0024] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without creative effort are within the scope of protection of this utility model.

[0025] The following is combined with Figures 1-5 This invention describes a self-adaptive cleaning device for steel wire ropes used in pump station gate winches.

[0026] In one embodiment, a wire rope adaptive cleaning device for a pump station gate winch includes: a mounting frame 1, with a winch body 2 mounted on the upper end of the mounting frame 1; a cleaning mechanism 3, which is mounted on one side of the mounting frame 1; wherein the cleaning mechanism 3 includes a housing 33 mounted on one side of the mounting frame 1, a servo motor 331 fixedly connected to the inner top wall of the housing 33, a brush removal component 31 disposed inside the housing 33, the brush removal component 31 being mounted on the inner wall of the housing 33 away from the winch body 2, the surface of the brush removal component 31 being connected to the output shaft of the servo motor 331, and a cleaning component 32 being mounted on the lower end of the housing 33;

[0027] like Figure 1-4 As shown, the brushing assembly 31 includes a connecting plate 311 fixedly connected to the inner wall of the housing 33. A plurality of round holes 312 are provided on one side of the connecting plate 311. A fixing ring 313 is fixedly connected to one side of the connecting plate 311. The inner wall of the fixing ring 313 communicates with the adjacent round hole 312. A rotating wheel 314 is rotatably connected to the surface of the fixing ring 313. A connecting ring 315 is fixedly connected to the end of the rotating wheel 314. A round tube 316 is fixedly connected to the other end of the connecting ring 315. A plurality of first brushes 318 are fixedly connected to the inner wall of the round tube 316. A plurality of side holes 317 are provided on the surface of the round tube 316. The side holes 317 are spiral in shape and the plurality of side holes 317 are distributed in a ring shape along the surface of the round tube 316.

[0028] The brushing assembly 31 also includes a drive wheel 319 rotatably connected to the inner wall of the housing 33. The drive wheel 319 is fixedly connected to the output shaft of the servo motor 331. A transmission belt 3110 is wound around the surface of multiple rotating wheels 314. The surface of the drive wheel 319 contacts the inner edge of the transmission belt 3110.

[0029] In this embodiment, when the wire rope is wound up after use, the servo motor 331 can be started to make the drive wheel 319 rotate, and then the multiple rotating wheels 314 of the transmission belt 3110 rotate synchronously. The rotating wheels 314 rotate along the surface of the fixed ring 313 and drive the round tube 316 to rotate synchronously through the connecting ring 315. Since the first brush 318 on the inner wall of the round tube 316 brushes the surface of the wire rope, it can initially clean the impurities on the surface of the wire rope. And since the side hole 317 is opened, the impurities generated during cleaning can be discharged to the outside through the side hole 317, so that the surface of the wire rope can be cleaned well.

[0030] like Figure 2 and Figure 5As shown, the cleaning component 32 includes a liquid storage tank 321 fixedly connected to the lower end of the housing 33. The upper end of the liquid storage tank 321 is connected to the interior of the housing 33. Two first grooved wheels 322 are rotatably connected to the upper end of the liquid storage tank 321. Two second grooved wheels 323 are arranged between the two first grooved wheels 322. The second grooved wheels 323 are located below the first grooved wheels 322. Multiple connecting crossbars 324 are arranged between the two second grooved wheels 323. Second brushes 325 are fixedly connected to the opposite sides of the upper connecting crossbar 324 and the lower connecting crossbar 324. The multiple second brushes 325 are staggered.

[0031] In this embodiment, when the wire rope is wound up, the device guides the surface of the wire rope to the interior of the liquid storage tank 321 through the first grooved wheel 322 and the second grooved wheel 323. The liquid storage tank 321 contains a special cleaning solution, which can make the surface of the wire rope well soaked. At the same time as the wire rope is wound up, the surface of the wire rope is thoroughly cleaned by the action of the staggered second brushes 325. After the winding is completed, maintenance operations need to be performed on the inside of the housing 33.

[0032] Working principle: When the wire rope is wound up, the servo motor 331 is activated, causing the drive wheel 319 to rotate. Multiple rotating wheels 314 rotate synchronously through the transmission belt 3110. The rotating wheels 314 rotate along the surface of the fixed ring 313. The connecting ring 315 drives the round tube 316 to rotate synchronously. The first brush 318 on the inner wall of the round tube 316 brushes the surface of the wire rope, initially cleaning the impurities on the surface of the wire rope. The side hole 317 allows the impurities to be discharged to the outside. When the wire rope is wound up, the first grooved wheel 322 and the second grooved wheel 323 guide the surface of the wire rope to the inside of the liquid storage tank 321. The liquid storage tank 321 contains special cleaning fluid, which can make the surface of the wire rope get a good soaking effect. At the same time as the wire rope is wound up, the surface of the wire rope is thoroughly cleaned under the action of the staggered second brushes 325. After the winding is completed, maintenance operations are required inside the housing 33.

[0033] It should be noted that the servo motor 331 and other components mentioned above are all devices with relatively mature existing technologies. The specific model can be selected according to actual needs. At the same time, the servo motor 331 can be powered by the built-in power supply or by AC power. The specific power supply method should be selected according to the situation, which will not be elaborated here.

[0034] The above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions will not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this utility model.

Claims

1. A pump station gate hoist wire rope self-adapting cleaning device, characterized in that, include: Mounting frame (1), the upper end of which is mounted with a winch body (2); A cleaning mechanism (3) is mounted on one side of the mounting bracket (1); The cleaning mechanism (3) includes a housing (33) installed on one side of the mounting frame (1). A servo motor (331) is fixedly connected to the inner top wall of the housing (33). A brush removal component (31) is provided inside the housing (33). The brush removal component (31) is installed on the inner wall of the housing (33) away from the winch body (2). The surface of the brush removal component (31) is connected to the output shaft of the servo motor (331). A cleaning component (32) is installed at the lower end of the housing (33).

2. The self-adaptive cleaning device for the wire rope of the pump station gate winch according to claim 1, characterized in that, The brushing assembly (31) includes a connecting plate (311) fixedly connected to the inner wall of the housing (33). A plurality of round holes (312) are provided on one side of the connecting plate (311). A fixing ring (313) is fixedly connected to one side of the connecting plate (311). The inner wall of the fixing ring (313) communicates with the adjacent round hole (312). A rotating wheel (314) is rotatably connected to the surface of the fixing ring (313). A connecting ring (315) is fixedly connected to the end of the rotating wheel (314). A round tube (316) is fixedly connected to the other end of the connecting ring (315).

3. The self-adaptive cleaning device for the wire rope of the pump station gate winch according to claim 1, characterized in that, The cleaning assembly (32) includes a liquid storage tank (321) fixedly connected to the lower end of the housing (33). The upper end of the liquid storage tank (321) is connected to the interior of the housing (33). The upper end of the liquid storage tank (321) is rotatably connected to two first grooved wheels (322). Two second grooved wheels (323) are arranged between the two first grooved wheels (322). The second grooved wheels (323) are located below the first grooved wheels (322). Multiple connecting crossbars (324) are arranged between the two second grooved wheels (323).

4. The self-adaptive cleaning device for the steel wire rope of the pump station gate winch according to claim 2, characterized in that, The inner wall of the round tube (316) is fixedly connected with a plurality of first brushes (318), and the surface of the round tube (316) is provided with a plurality of side holes (317).

5. The self-adaptive cleaning device for the wire rope of the pump station gate winch according to claim 4, characterized in that, The side holes (317) are spiral-shaped, and a plurality of the side holes (317) are distributed in a ring shape along the surface of the circular tube (316).

6. The self-adaptive cleaning device for the wire rope of the pump station gate winch according to claim 2, characterized in that, The brushing assembly (31) also includes a drive wheel (319) rotatably connected to the inner wall of the housing (33), and the drive wheel (319) is fixedly connected to the output shaft of the servo motor (331).

7. The self-adaptive cleaning device for the wire rope of the pump station gate winch according to claim 6, characterized in that, The surfaces of the plurality of rotating wheels (314) are wound with a transmission belt (3110), and the surface of the drive wheel (319) is in contact with the inner edge of the transmission belt (3110).

8. The self-adaptive cleaning device for the wire rope of the pump station gate winch according to claim 3, characterized in that, The upper connecting crossbar (324) and the lower connecting crossbar (324) are both fixedly connected to the opposite sides of the second brush (325), and multiple second brushes (325) are distributed in an alternating manner.

Images