High pressure water jet cleaning apparatus

Abstract

This utility model provides a high-pressure water jet cleaning device, belonging to the technical field of cleaning equipment. It includes a working platform, a material tray, and a cleaning assembly. The material tray is located on the working platform and has a clamping assembly for fixing ceramic tiles. The cleaning assembly is located above the material tray and includes a crossbeam, a linear module, and a high-pressure water nozzle. The crossbeam is connected to the working platform via a support component. The linear module is located on the crossbeam, and the high-pressure water nozzle is connected to the movable end of the linear module and faces the material tray. The linear module drives the high-pressure water nozzle to move, thereby spraying high-pressure water onto the ceramic tiles. This high-pressure water jet cleaning device solves the problem of ultrasonic cleaning's inability to remove stubborn stains in micropores and depressions by using high-pressure water to rinse the ceramic tiles.

Description

Technical Field

[0001] This utility model belongs to the field of cleaning equipment technology, and more specifically, it relates to a high-pressure water jet cleaning device. Background Technology

[0002] Ceramic sintered sheets, as circuit board materials made by high-temperature sintering of ceramic powder, are widely used in electronic circuits, integrated circuit packaging, and other fields due to their precise thickness and dense structure. The surface cleanliness of ceramic sintered sheets has a crucial impact on the quality of subsequent circuit printing, component assembly, and other processes. If impurities, dust, or other contaminants remain on the surface of the ceramic sintered sheet, it can lead to problems such as short circuits and connection failures, seriously affecting the performance and reliability of electronic products.

[0003] Currently, the conventional method for cleaning ceramic slabs mainly involves ultrasonic cleaning. However, while ultrasonic cleaning can generate a certain cavitation effect, it is difficult to completely remove contaminants stubbornly adhering to the micropores or depressions on the surface of ceramic slabs. Therefore, there is an urgent need to develop a highly efficient and effective ceramic slab cleaning device to meet the industry's production demands for high-quality ceramic slabs. Utility Model Content

[0004] The purpose of this invention is to provide a high-pressure water jet cleaning device for rinsing ceramic tiles with high-pressure water, thereby solving the problem of poor cleaning effect of ceramic tiles.

[0005] To achieve the above objectives, the technical solution adopted by this utility model is: to provide a high-pressure water jet cleaning device, comprising:

[0006] Operating platform;

[0007] A material tray is provided on the working platform, and the material tray is equipped with a clamping component for fixing ceramic tiles;

[0008] The cleaning assembly, located above the material tray, includes a crossbeam, a linear module, and a high-pressure water nozzle. The crossbeam is connected to the work platform via a support component. The linear module is mounted on the crossbeam. The high-pressure water nozzle is connected to the movable end of the linear module and is positioned towards the material tray. The linear module drives the high-pressure water nozzle to move, thereby driving a high-pressure water stream to spray onto the ceramic tile.

[0009] In one possible implementation, the loading tray is rotatably connected to the working platform, and the clamping assembly includes:

[0010] A positioning block is fixed to the center of the material tray, and the positioning block has multiple positioning surfaces in its circumference.

[0011] The clamping components are multiple in number, each corresponding to one of the positioning surfaces. Each clamping component includes a fixing block, a push plate, and a drive bolt. The fixing block is fixed to the material tray and located on one side of the corresponding positioning surface. The push plate is located between the fixing block and the positioning surface and is slidably connected to the fixing block via a slide rod. The drive bolt passes through and is threadedly connected to the fixing block. One end of the drive bolt abuts against the push plate. The drive bolt rotates to push the push plate toward the positioning surface, thereby clamping the ceramic tile between the push plate and the positioning surface.

[0012] In one possible implementation, there are two slide rods, which are respectively fixed to both ends of the push plate. The axial direction of the slide rods is parallel to the line connecting the push plate and the positioning block. Both ends of the fixing block are provided with transversely penetrating guide holes corresponding to the two slide rods. The slide rods slide through the corresponding guide holes, and the driving bolt is located between the two slide rods.

[0013] In one possible implementation, the upper end of the fixing block is provided with a longitudinal threaded hole corresponding to the guide hole. The longitudinal threaded hole is connected to the guide hole, and a locking bolt is internally threaded into the longitudinal threaded hole. When the locking bolt is rotated, the locking bolt moves downward to press and fix the slide rod on the same side, thereby restricting the movement of the push plate.

[0014] In one possible implementation, the working platform is provided with a connecting seat, and a support shaft is longitudinally inserted through the connecting seat. The connecting seat and the support shaft are rotatably connected by a bearing. The upper end of the support shaft is connected to the material tray, and the lower end of the support shaft passes through the working platform and extends to the bottom of the working platform. A drive motor is provided at the bottom of the working platform, and the drive end of the drive motor is connected to the lower end of the support shaft.

[0015] In one possible implementation, the work platform is covered with a protective inner cover, and both the material tray and the cleaning assembly are located inside the protective inner cover.

[0016] In one possible implementation, the protective inner cover includes a cover body and a cover, the cover body being hinged to the cover, and the cover being rotated upward to open the cover body.

[0017] In one possible implementation, the supporting component is the cover, the crossbeam is connected to two opposite side walls of the cover, a connecting sleeve is provided on the crossbeam, the linear module is provided inside the connecting sleeve, the movable end of the linear module is connected to the inner side wall of the connecting sleeve, the high-pressure water nozzle is connected to the outside of the connecting sleeve, and corrugated pipes are connected between both ends of the connecting sleeve and the cover.

[0018] In one possible implementation, the system further includes a housing, the upper surface of which is the work platform. The housing is covered with a protective outer cover, and an inner protective cover is located inside the outer cover. An access window is provided on the side wall of the outer cover corresponding to the inner protective cover.

[0019] In one possible implementation, the bottom of the box is provided with wheels.

[0020] The beneficial effects of the high-pressure water jet cleaning equipment provided by this utility model are as follows: Compared with the prior art, the high-pressure water jet cleaning equipment of this utility model uses a material tray clamping assembly to fix the ceramic tiles, and a cleaning assembly consisting of a crossbeam, a linear module, and a high-pressure water nozzle to achieve a precise and efficient cleaning process. The clamping assembly ensures the stability of the ceramic tiles during cleaning, avoiding uneven cleaning or damage caused by movement; the linear module drives the high-pressure water nozzle to move flexibly, which, compared with traditional fixed nozzles, can achieve full coverage scanning of the ceramic tile surface, ensuring that contaminants in any area are impacted by the high-pressure water flow, solving the problem that ultrasonic cleaning is unable to remove stubborn stains in micropores and crevices. Attached Figure Description

[0021] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0022] Figure 1 A three-dimensional structural schematic diagram of the high-pressure water jet cleaning equipment provided in the embodiment of this utility model;

[0023] Figure 2 A three-dimensional structural diagram of the high-pressure water jet cleaning equipment after removing the protective cover, provided in an embodiment of this utility model;

[0024] Figure 3 Schematic diagram of the positional structure of the working platform, material tray, and cleaning assembly provided in the embodiments of this utility model. Figure 1 ;

[0025] Figure 4Schematic diagram of the positional structure of the working platform, material tray, and cleaning assembly provided in the embodiments of this utility model. Figure 2 ;

[0026] Figure 5 A schematic diagram of the connection structure between the material tray and the clamping assembly provided in an embodiment of this utility model.

[0027] Explanation of reference numerals in the attached figures:

[0028] 1. Material tray; 11. Drainage channel; 2. Clamping assembly; 21. Positioning block; 22. Fixing block; 23. Push plate; 24. Drive bolt; 25. Slide rod; 26. Locking bolt; 3. Cleaning assembly; 31. Crossbeam; 32. Linear module; 33. High-pressure water nozzle; 34. Connecting sleeve; 35. Corrugated pipe; 4. Protective inner cover; 41. Cover body; 42. Cover; 5. Box body; 51. Protective outer cover; 52. Entrance / exit window; 53. Traveling wheel; 6. Ceramic tile; 100. Working platform; 101. Connecting seat; 102. Support shaft; 103. Drive motor; 104. Motor bracket. Detailed Implementation

[0029] To make the technical problems, technical solutions, and beneficial effects of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present utility model and are not intended to limit the present utility model.

[0030] It should be noted that when a component is referred to as being "fixed to" or "set on" another component, it can be directly on or indirectly on that other component. When a component is referred to as being "connected to" another component, it can be directly connected to or indirectly connected to that other component.

[0031] It should be understood that the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", and "outer" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0032] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this utility model, "a plurality of" means two or more, unless otherwise explicitly specified.

[0033] Please see Figures 1 to 5 The high-pressure water jet cleaning equipment provided by this utility model will now be described. The high-pressure water jet cleaning equipment includes a working platform 100, a material tray 1, and a cleaning assembly 3. The material tray 1 is mounted on the working platform 100 and has a clamping assembly 2 for fixing ceramic tiles 6. The cleaning assembly 3 is located above the material tray 1 and includes a crossbeam 31, a linear module 32, and a high-pressure water nozzle 33. The crossbeam 31 is connected to the working platform 100 via a support component. The linear module 32 is mounted on the crossbeam 31. The high-pressure water nozzle 33 is connected to the movable end of the linear module 32 and faces the material tray 1. The linear module 32 drives the high-pressure water nozzle 33 to move, thereby spraying high-pressure water onto the ceramic tiles 6. In this embodiment, the high-pressure water nozzle 33 is connected to a high-pressure water source with a water pressure of approximately 100 MPa. During operation, the high-pressure water nozzle 33 can spray high-pressure water.

[0034] When using the high-pressure water jet cleaning equipment provided by this utility model, firstly, place the ceramic tile 6 on the clamping assembly 2 of the material tray 1 and fix it with the clamping assembly 2 to ensure that the ceramic tile 6 will not be displaced during the cleaning process; then start the equipment, the linear module 32 starts to work, driving the high-pressure water nozzle 33 to move on the crossbeam 31 along the set path, and at the same time, the high-pressure water nozzle 33 sprays high-pressure water to rinse the surface of the ceramic tile 6. With the powerful impact of the high-pressure water, it can effectively remove the contaminants that are stubbornly attached to the micropores or depressions on the surface of the ceramic tile 6; after cleaning, turn off the equipment and take out the cleaned ceramic tile 6.

[0035] The high-pressure water jet cleaning equipment provided by this utility model, compared with the prior art, uses a loading tray 1 and clamping assembly 2 to fix the ceramic sheet 6, and a cleaning assembly 3 consisting of a crossbeam 31, a linear module 32, and a high-pressure water nozzle 33 to achieve a precise and efficient cleaning process. The clamping assembly 2 ensures the stability of the ceramic sheet 6 during cleaning, avoiding uneven cleaning or damage due to movement; the linear module 32 drives the high-pressure water nozzle 33 to move flexibly, which, compared with the traditional fixed nozzle, can achieve full coverage scanning of the surface of the ceramic sheet 6, ensuring that any contaminants can be impacted by the high-pressure water flow, solving the problem that ultrasonic cleaning is difficult to remove stubborn stains in micropores and crevices.

[0036] In some embodiments, please refer to Figures 2 to 5The aforementioned clamping assembly 2 includes a positioning block 21 and a clamping component. The positioning block 21 is fixed to the center of the material tray 1. Multiple positioning surfaces are provided around the positioning block 21. In specific applications, the positioning block 21 is a square stainless steel block, and the positioning surfaces are the four sides of the stainless steel block around its circumference. The positioning block 21 is fixed to the material tray 1 by bolting.

[0037] In this embodiment, there are four clamping components, which correspond one-to-one with the four positioning surfaces of the positioning block 21. Specifically, the clamping components include a fixing block 22, a push plate 23, and a drive bolt 24. The fixing block 22 is bolted to the material tray 1 and is located on one side of the corresponding positioning surface. The push plate 23 is located between the fixing block 22 and the positioning surface and is slidably connected to the fixing block 22 through a slide rod 25.

[0038] In this embodiment, there are two slide rods 25, which are fixed to both ends of the push plate 23. The two slide rods 25 are arranged in parallel, and the axial direction of the slide rods 25 is parallel to the line connecting the push plate 23 and the positioning block 21. At both ends of the fixing block 22, there are guide holes that are arranged horizontally through the two slide rods 25. The slide rods 25 slide through the corresponding guide holes. With the help of the slide rods 25, the push plate 23 can slide relative to the fixing block 22, moving closer to or away from the corresponding positioning surface.

[0039] In this embodiment, the drive bolt 24 is transversely threaded through and connected to the middle of the fixing block 22. The drive bolt 24 is arranged parallel to the slide rod 25 and is located between the two slide rods 25. In application, one end of the drive bolt 24 abuts against the push plate 23. By rotating the drive bolt 24, the drive bolt 24 moves towards the push plate 23, which pushes the push plate 23 toward the positioning surface, so as to clamp the ceramic tile 6 between the push plate 23 and the positioning surface.

[0040] In this embodiment, a longitudinal threaded hole is provided at the upper end of the fixing block 22 corresponding to the guide hole. The longitudinal threaded hole is connected to the guide hole, and a locking bolt 26 is internally threaded into the longitudinal threaded hole. In application, after the push block is pushed by the drive bolt 24 to clamp the ceramic sheet 6, the locking bolt 26 can be rotated to move the locking bolt 26 downward to press and fix the slide rod 25 on the same side, thereby restricting the movement of the push plate 23 and preventing the ceramic sheet 6 from becoming loose.

[0041] In this embodiment, multiple ceramic tiles 6 can be fixed between each push plate 23 and the positioning block 21. To prevent damage to the ceramic tiles 6 during clamping and to ensure a good clamping effect, a polyurethane buffer layer is provided on the end face of the push plate 23 facing the positioning block 21 and on the positioning surface of the positioning block 21. This prevents hard contact between the ceramic tiles 6 and the push plate 23 and the positioning block 21 during the clamping process, reduces the contact stress of the ceramic tiles 6, and thus prevents damage to the ceramic tiles 6.

[0042] The clamping assembly 2 described above can simultaneously fix multiple ceramic wafers 6 onto the loading tray 1. In order to ensure that the high-pressure water sprayed from the high-pressure water nozzle 33 can be sprayed onto each ceramic wafer 6, in this embodiment, please refer to... Figures 3 to 5 The aforementioned material tray 1 is rotatably connected to the working platform 100. Specifically, a connecting seat 101 is provided on the working platform 100, and a support shaft 102 is longitudinally inserted through the connecting seat 101. The connecting seat 101 and the support shaft 102 are rotatably connected by bearings. In practical applications, waterproof bearings can be used to prevent water from entering the connecting seat 101. The upper end of the support shaft 102 is connected to and supports the material tray 1 above the working platform 100, and the lower end of the support shaft 102 passes through the working platform 100 and extends below the working platform 100. A drive motor 103 is provided below the working platform 100, and the drive end of the drive motor 103 is connected to the lower end of the support shaft 102. With the help of the support shaft 102, the material tray 1 can be driven to rotate by the drive motor 103. In practical applications, the drive motor 103 is a variable frequency motor with adjustable speed. During the rinsing process of the ceramic tile 6, the speed of the drive motor 103 is reduced, causing the material tray 1 to rotate slowly. This transfers the ceramic tile 6 on the material tray 1 to the cleaning path of the high-pressure water nozzle 33, allowing the high-pressure water flow to rinse the ceramic tile 6. In application, as the high-pressure water flow continuously impacts the ceramic tile 6, the friction between the high-pressure water flow and the surface of the ceramic tile 6 raises its surface temperature. After cleaning, the speed of the drive motor 103 can be increased, causing the material tray 1 to rotate at high speed. Utilizing the centrifugal force generated by the rotation of the material tray 1 and the high temperature generated by the ceramic tile 6, the water stains remaining on the surface of the ceramic tile 6 can be quickly removed, allowing the ceramic tile 6 to dry.

[0043] In some embodiments, please refer to Figures 1 to 4 The high-pressure water jet cleaning equipment also includes a housing 5, which is a square structure. The upper surface of the housing 5 forms the aforementioned working platform 100. The aforementioned connecting seat 101 is fixed to the upper surface of the housing 5. The lower end of the support shaft 102 passes through the housing 5 and extends into the interior of the housing 5. A motor bracket 104 for fixing the drive motor 103 is provided inside the housing 5. A protective inner cover 4 is provided on the upper surface of the housing 5, and the material tray 1 and the cleaning assembly 3 are both located inside the protective inner cover 4.

[0044] In this embodiment, the protective inner cover 4 includes a cover body 41 and a cover 42. The cover body 41 and the cover 42 are hinged together. The cover 42 is rotated upward to open the cover body 41. The lower part of the cover body 41 is sealed to the working platform 100 so that the lower part of the cover body 41 forms a water collection tank for collecting clean water. In application, a plurality of crisscrossing drainage channels 11 are provided on the upper surface of the material tray 1. High-pressure water can flow from the material tray 1 to the water collection tank through the drainage channels 11, and the clean water in the water collection tank can be discharged by setting drainage holes on the working platform 100.

[0045] In this embodiment, the cover 41 serves as a support component for the crossbeam 31. Specifically, the crossbeam 31 is connected to two opposite side walls of the cover 41, and a connecting sleeve 34 passes through the crossbeam 31. The linear module 32 passes through the connecting sleeve 34, and the movable end of the linear module 32 is connected to the inner side wall of the connecting sleeve 34. The high-pressure water nozzle 33 is connected to the outside of the connecting sleeve 34, and corrugated pipes 35 are connected to both ends of the connecting sleeve 34 and the cover 41. This embodiment limits the splash area of ​​the high-pressure water flow by setting a protective inner cover 4, and provides waterproof protection for the linear module 32 by setting corrugated pipes 35, thus preventing the linear module 32 from being damaged by water.

[0046] In some embodiments, please refer to Figures 1 to 2 The housing 5 is also covered by a protective outer cover 51, and a protective inner cover 4 is located inside the protective outer cover 51. An entrance window 52 is provided on the side wall of the protective outer cover 51 corresponding to the protective inner cover 4. Four wheels 53 arranged in a rectangular array are installed at the bottom of the housing 5.

[0047] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A high pressure water jet cleaning apparatus, characterised in that, include: Operating platform (100); A loading tray (1) is provided on the working platform (100), and the loading tray (1) is provided with a clamping assembly (2) for fixing the ceramic tile (6); The cleaning assembly (3) is located above the loading tray (1) and includes a crossbeam (31), a linear module (32), and a high-pressure water nozzle (33). The crossbeam (31) is connected to the working platform (100) through a support component. The linear module (32) is located on the crossbeam (31). The high-pressure water nozzle (33) is connected to the movable end of the linear module (32) and is positioned towards the loading tray (1). The linear module (32) drives the high-pressure water nozzle (33) to move, thereby driving the high-pressure water flow to spray onto the ceramic tile (6).

2. The high-pressure water jet cleaning apparatus as claimed in claim 1, characterized in that The loading tray (1) is rotatably connected to the working platform (100), and the clamping assembly (2) includes: Positioning block (21), the positioning block (21) is fixed in the middle of the material tray (1), and the positioning block (21) has multiple positioning surfaces in the circumferential direction; The clamping components are numerous, and each clamping component corresponds to one of the positioning surfaces. Each clamping component includes a fixing block (22), a push plate (23), and a driving bolt (24). The fixing block (22) is fixed on the material tray (1) and located on one side of the positioning surface corresponding to it. The push plate (23) is located between the fixing block (22) and the positioning surface and is slidably connected to the fixing block (22) through a slide rod (25). The driving bolt (24) passes through and is threadedly connected to the fixing block (22). One end of the driving bolt (24) abuts against the push plate (23). The driving bolt (24) rotates to push the push plate (23) toward the positioning surface to clamp the ceramic tile (6) between the push plate (23) and the positioning surface.

3. The high pressure water jet cleaning apparatus of claim 2, wherein, There are two slide rods (25), which are fixed to the two ends of the push plate (23). The axial direction of the slide rod (25) is parallel to the line connecting the push plate (23) and the positioning block (21). The two ends of the fixing block (22) are provided with guide holes that are transversely connected to the two slide rods (25). The slide rod (25) slides through the corresponding guide holes. The driving bolt (24) is located between the two slide rods (25).

4. The high-pressure water jet cleaning apparatus as claimed in claim 3, characterized in that The upper end of the fixing block (22) is provided with a longitudinal threaded hole corresponding to the guide hole. The longitudinal threaded hole is connected to the guide hole. A locking bolt (26) is internally threaded in the longitudinal threaded hole. When the locking bolt (26) is rotated, the locking bolt (26) moves downward to press and fix the slide rod (25) on the same side, which is used to restrict the movement of the push plate (23).

5. The high pressure water jet cleaning apparatus of claim 2, wherein, The working platform (100) is provided with a connecting seat (101), and a support shaft (102) is longitudinally inserted through the connecting seat (101). The connecting seat (101) and the support shaft (102) are rotatably connected by bearings. The upper end of the support shaft (102) is connected to the material tray (1), and the lower end of the support shaft (102) passes through the working platform (100) and extends to the bottom of the working platform (100). A drive motor (103) is provided below the working platform (100), and the drive end of the drive motor (103) is connected to the lower end of the support shaft (102) for transmission.

6. The high-pressure water jet cleaning apparatus of claim 1, wherein, The work platform (100) is covered with a protective inner cover (4), and the material tray (1) and the cleaning component (3) are both located inside the protective inner cover (4).

7. The high-pressure water jet cleaning apparatus of claim 6, wherein The protective inner cover (4) includes a cover body (41) and a cover (42), the cover body (41) and the cover (42) are hinged together, and the cover (42) is rotated upward to open the cover body (41).

8. The high-pressure water jet cleaning apparatus of claim 7, wherein The supporting component is the cover (41). The crossbeam (31) is connected to two opposite side walls of the cover (41). A connecting sleeve (34) is provided on the crossbeam (31). The linear module (32) is provided inside the connecting sleeve (34). The movable end of the linear module (32) is connected to the inner side wall of the connecting sleeve (34). The high-pressure water nozzle (33) is connected to the outside of the connecting sleeve (34). Corrugated pipes (35) are connected between both ends of the connecting sleeve (34) and the cover (41).

9. The high-pressure water jet cleaning apparatus of claim 6, wherein, It also includes a housing (5), the upper end of which is the work platform (100), a protective outer cover (51) is provided on the housing (5), and a protective inner cover (4) is located inside the protective outer cover (51). An entrance window (52) is provided on the side wall of the protective outer cover (51) corresponding to the protective inner cover (4).

10. The high-pressure water jet cleaning apparatus of claim 9, wherein, The bottom of the box (5) is equipped with wheels (53).

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