Novelty surface treatment apparatus
By designing a dual conveyor belt system and a turning mechanism, the problem of incomplete surface cleaning of ore material was solved, enabling double-sided cleaning and turning of the ore surface, improving cleaning efficiency and cleanliness, and ensuring the quality and efficiency of subsequent processing.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SHANDONG HEGUANG NEW MATERIAL CO LTD
- Filing Date
- 2025-07-15
- Publication Date
- 2026-06-19
AI Technical Summary
Existing technologies are ineffective at thoroughly cleaning the surface of virgin ore, especially in removing firmly adhered dirt, oil stains, or minor crusting contaminants. This results in insufficient cleaning efficiency and cleanliness, and single-sided cleaning leads to uneven overall cleanliness of the ore.
A novel material surface treatment device was designed, which adopts a dual conveyor belt system, combined with a cleaning mechanism and a turning mechanism, to achieve double-sided cleaning and turning treatment of ore. The cleaning pipe sprays cleaning fluid and brushes the ore, while the turning mechanism turns and transfers the ore, ensuring that the ore surface is thoroughly cleaned.
It achieves thorough cleaning of both sides of the ore surface, improves cleaning efficiency and cleanliness, ensures uniform cleaning of the entire ore surface, and enhances ore quality and smooth operation of subsequent processing.
Smart Images

Figure CN224372243U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of ore processing technology, specifically to ore surface treatment equipment. Background Technology
[0002] During the mining process, virgin ore inevitably accumulates a large amount of impurities, primarily including mining dust, soil debris, blasting residue, oil stains from equipment contact, and some oxide layers. If these surface contaminants are not removed promptly and effectively, they will severely impact the quality and efficiency of subsequent processing stages. When used directly as building materials or fillers, these contaminants will damage the product's appearance, mechanical properties, and durability. Furthermore, the presence of hard particles will exacerbate equipment wear during transportation and processing. Therefore, thorough surface cleaning of virgin ore after mining is a crucial pretreatment step for improving raw material quality, ensuring smooth operation of subsequent processes, increasing resource utilization, and reducing overall costs.
[0003] Currently, common methods for surface cleaning of virgin ore have significant limitations. One method involves simple soaking, where the virgin ore is directly immersed in a static or slow-flowing water tank, relying on water pressure and soaking to remove some loose contaminants. However, this method cannot effectively utilize physical friction methods such as cleaning brushes to actively and thoroughly scrub the outer surface, especially for firmly adhered dirt, oil stains, or lightly crusted contaminants, resulting in poor cleaning efficiency and insufficient cleanliness. Another method uses a conveyor belt combined with a brushing unit in an assembly line, where cleaning brushes mechanically clean the surface of the virgin ore during transport. However, this method has a fundamental flaw: since the ore is usually only exposed on one side of the conveyor belt, the cleaning brushes can only work on that facing surface, leaving the side against the conveyor belt or at the bottom as a cleaning blind spot. This limitation of "one-sided cleaning" leads to uneven overall cleanliness of the ore, especially when the bottom surface also has significant contaminants, severely affecting the cleaning effect.
[0004] Based on this, new material surface treatment equipment is now provided, which can eliminate the drawbacks of existing equipment. Utility Model Content
[0005] The purpose of this invention is to provide a surface treatment device for new materials, so as to solve the problem of inconvenience in treating the surface of new materials in the prior art.
[0006] To achieve the above objectives, this utility model provides the following technical solution:
[0007] The virgin material surface treatment equipment includes a treatment box and conveyor belts. Two conveyor belts are fitted inside the treatment box. Feed guide plates and discharge guide plates are respectively installed at both ends of the treatment box and one end of each of the two conveyor belts. Baffles are fitted on both sides of the upper end of each conveyor belt, and the baffles are fixed to one side of a first fixed plate. The first fixed plate is fixed to the bottom of the treatment box. Cleaning mechanisms for cleaning the virgin material are provided inside the treatment box and above the conveyor belts. An installation box is fitted between the two conveyor belts and is fixed to the bottom of the treatment box. A turning mechanism for turning the virgin material is provided inside the installation box.
[0008] Based on the above technical solutions, this utility model also provides the following optional technical solutions:
[0009] In one alternative: the conveyor belt is respectively equipped with a first drive roller and a first transmission roller at both ends. The rotating shafts at both ends of the first drive roller and the first transmission roller are rotatably disposed in the rotating holes on one side of the first fixed plate. One rotating shaft of the first drive roller is fixedly connected to the output end of the first motor. The first motor is fixedly disposed on one side of the first fixed plate. The first motor is electrically connected to the control component. The control component is fixedly disposed on the processing box.
[0010] In one alternative embodiment: the cleaning mechanism includes cleaning pipes, three cleaning pipes are evenly spaced above the conveyor belt, the input end of each cleaning pipe is connected to one end of a hose, the other end of each hose is connected to an air distribution pipe, the input end of each air distribution pipe is connected to a liquid inlet pipe, the liquid inlet pipe is fixedly installed in the mounting hole at the upper end of the processing box, the cleaning pipes on the same side are fixedly installed on two mounting brackets, the mounting brackets are respectively fixedly installed on the output ends of two electric cylinders, the electric cylinders are fixedly installed inside the upper part of the processing box, the electric cylinders are electrically connected to the control component, a cleaning component is provided between each of the two cleaning pipes, the cleaning component consists of a number of brush plates arranged in an array, the brush plates are fixedly installed on the output end of the elastic telescopic rod, the brush plates are fixedly installed at the bottom end of the fixing rod, the fixing rod is fixed inside the processing box, and the bottom end of the brush plates is provided with a number of bristles.
[0011] In one alternative: each of the brush plates is fixedly provided with a guide rod at its bottom end, and one end of each guide rod is inclined.
[0012] In one alternative: each conveyor belt is provided with a liquid guide plate, both sides of which are inclined, and several connecting rods are fixedly provided on both sides of the liquid guide plate, and the connecting rods are fixedly connected to the first fixed plate.
[0013] In one alternative embodiment: the material turning mechanism includes a first transmission belt, with a second drive roller and a second transmission roller fitted at both ends of the first transmission belt. The rotating shafts at both ends of the second drive roller and the second transmission roller are rotatably mounted inside the mounting box. One rotating shaft of the second drive roller is fixedly connected to the output end of a second motor. The second motor is fixedly mounted on one side of the mounting box and electrically connected to a control component. Several transfer boxes are evenly spaced on the first transmission belt, and the transfer boxes are inclined.
[0014] In one alternative: the conveyor belt is provided with several guardrails at equal intervals.
[0015] In one alternative embodiment: a collection box is provided between each of the two first fixed plates. The collection box is located at the bottom of the processing box. Each collection box is symmetrically connected with a drain pipe, which extends to the outside of the processing box. A second transmission belt is symmetrically provided inside each collection box. A third drive roller and a third transmission roller are provided at both ends of each second transmission belt. The rotating shafts of the third drive roller and the third transmission roller are rotatably located in the rotating holes inside the collection box. A fixed shaft is provided between the coaxial third drive roller and the third transmission roller. Several scrapers are provided at equal intervals between the two second transmission belts. The scrapers at the bottom of the second transmission belts are in close contact with the bottom of the collection box. A driven wheel is fixedly provided on the rotating shaft at one end of the third drive roller. The driven wheel is connected to the driving wheel via a belt. The driving wheel is fixedly provided on the rotating shaft at one end of the first drive roller.
[0016] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0017] This invention features an installation box between two conveyor belts, with a first drive belt inside and transfer boxes spaced evenly on the first drive belt. This allows the transfer boxes to transfer the new material after one conveyor belt completes its transport, flipping the material during the transfer process. The new material then moves to the top of the other conveyor belt. A cleaning mechanism is installed above each conveyor belt to achieve double-sided treatment of the new material. Furthermore, second drive belts are symmetrically arranged inside collection boxes, with several scrapers between the two second drive belts to facilitate the discharge of mud and sand from the collection boxes, thus increasing the practicality of the new material surface treatment equipment. Attached Figure Description
[0018] Figure 1 This is a schematic diagram of the structure of this utility model.
[0019] Figure 2 This is a schematic diagram of the transmission between the conveyor belt and the second transmission belt of this utility model.
[0020] Figure 3This is a schematic diagram of the installation of the first and second electric motors of this utility model.
[0021] Figure 4 This is a schematic diagram of the internal structure of the mounting box of this utility model.
[0022] Figure 5 This is a schematic diagram of the liquid guiding plate structure of this utility model.
[0023] Figure reference numerals: 11 Processing box, 12 Feed guide plate, 13 Discharge guide plate, 14 Conveyor belt, 15 First motor, 16 Baffle, 17 Baffle plate, 18 First fixing plate, 19 Cleaning pipe, 20 Electric cylinder, 21 Brush plate, 22 Elastic telescopic rod, 23 Guide rod, 24 Liquid guide plate, 25 Collection box, 26 Mounting box, 27 First transmission belt, 28 Transfer box, 29 Second motor, 30 Second transmission belt, 31 Scraper, 32 Drain pipe, 33 Inlet pipe, 34 Control components. Detailed Implementation
[0024] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments.
[0025] Example 1
[0026] In one embodiment, such as Figures 1-5 As shown, the new material surface treatment equipment includes a treatment box 11 and a conveyor belt 14. Two conveyor belts 14 are installed inside the treatment box 11. Feed guide plates 12 and discharge guide plates 13 are respectively provided at both ends of the treatment box 11 and one end of the two conveyor belts 14. Baffles 17 are provided on both sides of the upper end of the conveyor belts 14. The baffles 17 are fixed on one side of the first fixed plate 18. The first fixed plate 18 is fixed at the bottom of the inside of the treatment box 11. A cleaning mechanism for cleaning the new material is provided inside the treatment box 11 and above the conveyor belts 14. An installation box 26 is provided between the two conveyor belts 14. The installation box 26 is fixed at the bottom of the inside of the treatment box 11. A turning mechanism for turning the new material is provided inside the installation box 26. The cleaning mechanism facilitates the cleaning of new materials of different thicknesses, and the turning mechanism facilitates the turning and cleaning of the new material.
[0027] The conveyor belt 14 is equipped with a first drive roller and a first transmission roller at both ends. The rotating shafts at both ends of the first drive roller and the first transmission roller are rotatably disposed in the rotating holes on one side of the first fixed plate 18. One end of the rotating shaft of the first drive roller is fixedly connected to the output end of the first motor 15. The first motor 15 is fixedly disposed on one side of the first fixed plate 18. The first motor 15 is electrically connected to the control component 34. The control component 34 is fixedly disposed on the processing box 11. In use, when new material needs to be processed, the new material to be processed is placed on a conveyor belt 14 through the feed guide plate 12. Then, the first motor 15 drives the first drive roller to rotate, thereby driving the conveyor belt 14 to rotate. The conveyor belt 14 transports the new material, and then the new material is cleaned by the cleaning mechanism.
[0028] The cleaning mechanism includes cleaning pipes 19. Three cleaning pipes 19 are evenly spaced above the conveyor belt 14. The input end of each cleaning pipe 19 is connected to one end of a flexible hose, and the other end of each flexible hose is connected to an air distribution pipe. The input end of each air distribution pipe is connected to a liquid inlet pipe 33. The liquid inlet pipe 33 is fixedly installed in the mounting hole at the upper end of the processing tank 11. The cleaning pipes 19 on the same side are fixedly installed on two mounting brackets. The mounting brackets are respectively fixedly installed on the output ends of two electric cylinders 20. The electric cylinders 20 are fixedly installed inside the upper part of the processing tank 11. The electric cylinders 20 are electrically connected to the control component 34. Between two cleaning pipes 19 Each component is equipped with a cleaning element, which consists of several brush plates 21 arranged in an array. The brush plates 21 are fixed on the output end of the elastic telescopic rod 22 and the bottom end of the fixed rod. The fixed rod is fixed inside the processing box 11. The bottom end of the brush plate 21 is provided with several bristles. In use, when the conveyor belt 14 moves the new material to below the cleaning pipe 19, the liquid inlet pipe 33 is connected to the output end of the external liquid supply component, so that the cleaning liquid is sprayed out through the spray nozzle at the bottom end of the cleaning pipe 19 to rinse the new material. Then, when the new material moves to below the brush plate 21, the bristles at the bottom end of the brush plate 21 brush the upper part of the new material.
[0029] Each brush plate 21 is fixedly provided with a guide rod 23 at its bottom end. One end of each guide rod 23 is inclined. When the new material is thick, the guide rod 23 guides the brush plate 21 before the new material moves to the bottom of the brush plate 21, so that the output end of the elastic telescopic rod 22 retracts, thereby protecting the brush plate 21 and allowing the brush plate 21 to brush new materials of different thicknesses.
[0030] Each conveyor belt 14 is equipped with a liquid guide plate 24. Both sides of the liquid guide plate 24 are inclined. Several connecting rods are fixedly provided on both sides of the liquid guide plate 24. The connecting rods are fixedly connected to the first fixed plate 18. In use, it is convenient to guide the cleaning liquid after use.
[0031] The material turning mechanism includes a first transmission belt 27, with second drive rollers and second transmission rollers fitted at both ends of the first transmission belt 27. The rotating shafts at both ends of the second drive rollers and second transmission rollers are rotatably mounted inside the mounting box 26. One rotating shaft of the second drive roller is fixedly connected to the output end of a second motor 29. The second motor 29 is fixedly mounted on one side of the mounting box 26 and electrically connected to a control component 34. A plurality of transfer boxes 28 are evenly spaced on the first transmission belt 27, and the transfer boxes 28 are inclined for use. When the conveyor belt 14 between one side of the mounting box 26 and the feed guide plate 12 transports the cleaned new material to the end, the new material falls into the mounting box 26. At the same time, the second motor 29 drives the first transmission belt 27 to rotate, and the first transmission belt 27 drives the transfer box 28 to rotate. The transfer box 28 can transfer and transport the new material. When the transfer box 28 transports the new material to the highest point of the first transmission belt 27, the new material falls to the bottom of another transfer box 28, thus completing the flipping of the new material. Then the new material falls to the upper end of another conveyor belt 14, thus cleaning the other side.
[0032] The conveyor belt 14 is provided with several baffles 16 at equal intervals. When in use, they are used to limit the new material and prevent the new material from sliding between the new material and the conveyor belt 14 during transportation.
[0033] Example 2
[0034] The difference from Embodiment 1 is that: a collection box 25 is provided between each of the two first fixed plates 18. The collection box 25 is located at the bottom of the processing box 11. A drain pipe 32 is symmetrically connected to each collection box 25, extending to the outside of the processing box 11. A second transmission belt 30 is symmetrically arranged inside each collection box 25. A third drive roller and a third transmission roller are provided at both ends of each second transmission belt 30. One end of each third drive roller and third transmission roller has a rotating shaft rotatably located within a rotating hole inside the collection box 25. A fixed shaft is provided between each coaxial third drive roller and third transmission roller. The two second transmission belts 30... Several scrapers 31 are evenly spaced. The scrapers 31 at the bottom of the second transmission belt 30 are all in close contact with the bottom of the inside of the collection box 25. A driven wheel is fixed on the rotating shaft at one end of the third drive roller. The driven wheels are all connected to the driving wheel via a belt. The driving wheel is fixed on the rotating shaft at one end of the first drive roller. In use, when the conveyor belt 14 rotates, the first transmission roller drives the third transmission roller to rotate via the belt. The third transmission roller drives the second transmission belt 30 to rotate. The second transmission belt 30 drives the scrapers 31 to rotate, so that the scrapers 31 at the bottom of the second transmission belt 30 scrape the cleaning liquid and mud inside the collection box 25, thereby facilitating the discharge of the cleaning liquid and mud.
[0035] The above embodiments disclose a surface treatment device for new materials. When new materials need to be treated, the material to be treated is placed on a conveyor belt 14 via a feed guide plate 12. Then, a first motor 15 drives a first drive roller to rotate, thereby rotating the conveyor belt 14. The conveyor belt 14 transports the new material. When the conveyor belt 14 moves the new material below the cleaning pipe 19, the liquid inlet pipe 33 connects to the output end of an external liquid supply component, allowing cleaning liquid to be sprayed out through the spray nozzle at the bottom of the cleaning pipe 19, thus rinsing the new material. Subsequently, when the new material moves below the brush plate 21, the brush bristles at the bottom of the brush plate 21 brush the upper part of the new material. Simultaneously, the cleaning liquid and sediment flow into the collection box 25 through the guide plate 24. During the rotation of the conveyor belt 14, the first drive roller is driven by a belt... The third drive roller rotates, which in turn drives the second drive belt 30 to rotate. The second drive belt 30 drives the scraper 31 to rotate, causing the scraper 31 at the bottom of the second drive belt 30 to scrape the cleaning liquid and mud inside the collection box 25, thus facilitating the discharge of the cleaning liquid and mud. After the conveyor belt 14 transports the cleaned new material to the end, the new material falls into the installation box 26. At the same time, the second motor 29 drives the first drive belt 27 to rotate, which in turn drives the transfer box 28 to rotate. The transfer box 28 can transfer and transport the new material. When the transfer box 28 transports the new material to the highest point of the first drive belt 27, the new material falls into the bottom of another transfer box 28, thus completing the flipping of the new material. Subsequently, the new material falls into the upper end of another conveyor belt 14, thus cleaning the other side.
[0036] The above description is merely a specific embodiment of this application, but the scope of protection of this application is not limited thereto. Any variations or substitutions that can be easily conceived by those skilled in the art within the technical scope disclosed in this application should be included within the scope of protection of this application. Therefore, the scope of protection of this application should be determined by the scope of the claims.
Claims
1. A surface treatment device for new materials, comprising a treatment box (11) and conveyor belts (14), wherein two conveyor belts (14) are fitted inside the treatment box (11), and infeed guide plates (12) and discharge guide plates (13) are respectively provided at both ends of the treatment box (11) and at one end of the two conveyor belts (14), and baffles (17) are fitted on both sides of the upper end of the conveyor belts (14), the baffles (17) being fixedly disposed on one side of a first fixing plate (18), the first fixing plate (18) being fixedly disposed at the bottom end of the inside of the treatment box (11), characterized in that, The processing box (11) and the conveyor belt (14) are both equipped with cleaning mechanisms for cleaning new materials. An installation box (26) is provided between the two conveyor belts (14). The installation box (26) is fixedly installed at the bottom of the processing box (11). The installation box (26) is equipped with a turning mechanism for turning over new materials.
2. The virgin material surface treatment equipment according to claim 1, characterized in that, The conveyor belt (14) is equipped with a first drive roller and a first transmission roller at both ends. The rotating shafts at both ends of the first drive roller and the first transmission roller are rotatably disposed in the rotating holes on one side of the first fixed plate (18). The rotating shaft at one end of the first drive roller is fixedly connected to the output end of the first motor (15). The first motor (15) is fixedly disposed on one side of the first fixed plate (18). The first motor (15) is electrically connected to the control component (34). The control component (34) is fixedly disposed on the processing box (11).
3. The virgin material surface treatment equipment according to claim 2, characterized in that, The cleaning mechanism includes cleaning pipes (19). Three cleaning pipes (19) are evenly spaced above the conveyor belt (14). The input end of each cleaning pipe (19) is connected to one end of a hose, and the other end of each hose is connected to an air distribution pipe. The input end of each air distribution pipe is connected to a liquid inlet pipe (33). The liquid inlet pipe (33) is fixedly installed in the mounting hole at the upper end of the processing box (11). The cleaning pipes (19) on the same side are fixedly installed on two mounting brackets. The mounting brackets are respectively fixedly installed on the output ends of two electric cylinders (20). The electric cylinder (20) is fixedly installed inside the upper part of the processing box (11). The electric cylinder (20) is electrically connected to the control component (34). A cleaning component is provided between the two cleaning pipes (19). The cleaning component consists of several brush plates (21) arranged in an array. The brush plate (21) is fixedly installed on the output end of the elastic telescopic rod (22). The brush plate (21) is fixedly installed at the bottom end of the fixing rod. The fixing rod is fixedly installed inside the processing box (11). The bottom end of the brush plate (21) is provided with several bristles.
4. The virgin material surface treatment equipment according to claim 3, characterized in that, Each brush plate (21) is fixedly provided with a guide rod (23) at its bottom end, and one end of each guide rod (23) is inclined.
5. The virgin material surface treatment equipment according to claim 3, characterized in that, Each conveyor belt (14) is equipped with a liquid guide plate (24). Both sides of the liquid guide plate (24) are inclined. Several connecting rods are fixedly provided on both sides of the liquid guide plate (24). The connecting rods are fixedly connected to the first fixed plate (18).
6. The virgin material surface treatment equipment according to claim 3, characterized in that, The material turning mechanism includes a first transmission belt (27), with a second drive roller and a second transmission roller at both ends of the first transmission belt (27). The rotating shafts at both ends of the second drive roller and the second transmission roller are rotatably located inside the mounting box (26). The rotating shaft at one end of the second drive roller is fixedly connected to the output end of the second motor (29). The second motor (29) is fixedly located on one side of the mounting box (26). The second motor (29) is electrically connected to the control component (34). Several transfer boxes (28) are evenly spaced on the first transmission belt (27), and the transfer boxes (28) are inclined.
7. The virgin material surface treatment equipment according to claim 1, characterized in that, The conveyor belt (14) is provided with several baffles (16) at equal intervals.
8. The virgin material surface treatment equipment according to claim 3, characterized in that, A collection box (25) is provided between each of the two first fixing plates (18). The collection box (25) is located at the bottom of the processing box (11). Each collection box (25) is symmetrically connected with a drain pipe (32), which extends to the outside of the processing box (11). A second transmission belt (30) is symmetrically provided inside each collection box (25). A third drive roller and a third transmission roller are provided at both ends of the second transmission belt (30). One end of the third drive roller and the third transmission roller rotates... The rotating shafts are all rotatably located inside the rotating hole of the collection box (25). A fixed shaft is provided between the third drive roller and the third transmission roller, which are coaxial. Several scrapers (31) are provided at equal intervals between the two second transmission belts (30). The scrapers (31) at the bottom of the second transmission belts (30) are all in close contact with the bottom of the collection box (25). A driven wheel is fixedly provided on the rotating shaft at one end of the third drive roller. The driven wheels are all connected to the driving wheel through a belt. The driving wheel is fixedly provided on the rotating shaft at one end of the first drive roller.