Full-automatic side skin cleaning system
The fully automated edge cleaning system, combined with the design of transmission rollers, spray pipes, and brushing components, achieves highly efficient and automated edge cleaning, solving the problem of low cleaning efficiency in existing technologies. It enables the cleaning and drying of large quantities of edge products, reducing costs.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- 四川禾牧机械制造有限公司
- Filing Date
- 2025-05-07
- Publication Date
- 2026-06-19
AI Technical Summary
Existing technologies for cleaning silicon material edge skin are inefficient, incomplete, and time-consuming, making it difficult to achieve large-scale automated processing.
A fully automatic edge cleaning system was designed, including a material conveying device, a feeding device, a brushing device, a cleaning device, and a drying device. Through the cooperation of transmission rollers, spray pipes, brushing components, and cleaning drive components, the system achieves automated cleaning and drying of edge leather. The cleaning effect is improved by using acid washing, rinsing, and ultrasonic cleaning.
It achieves efficient and automated cleaning of edge skins, can process large batches of edge skins simultaneously, saves costs, and ensures effective removal of impurities from the edge skin surface through multiple cleaning methods.
Smart Images

Figure CN224372253U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of edge cleaning, and in particular to a fully automatic edge cleaning system. Background Technology
[0002] Silicon scrap can be reused, but it needs to be thoroughly cleaned before reuse to remove impurities from its surface. Due to the large quantity of scrap, cleaning them one by one would result in long processing times and incomplete cleaning. Utility Model Content
[0003] The purpose of this invention is to overcome the shortcomings of the existing technology and provide a fully automatic edge cleaning system.
[0004] The objective of this utility model is achieved through the following technical solution:
[0005] The fully automatic edge cleaning system includes a material conveying device, a feeding device, a brushing device, a cleaning device, and a drying device. The feeding device is located at the input end of the brushing device. The material conveying device cooperates with the feeding device. The cleaning device is located between the output end of the brushing device and the drying device. The material conveying device, the feeding device, the brushing device, the cleaning device, and the drying device are all electrically connected to the control center.
[0006] Furthermore, the scrubbing device includes a scrubbing box, a transmission roller, a pressing roller, a transmission drive, a spray pipe, spray heads, and scrubbing components. The transmission roller is horizontally rotatably disposed within the scrubbing box. The pressing roller is rotatably disposed within the scrubbing box and cooperates with the transmission roller. The transmission drive is fixedly disposed within the scrubbing box and is used to drive the transmission roller to rotate. The spray pipe is fixedly disposed within the scrubbing box and is provided with multiple spray heads. The scrubbing components are disposed within the scrubbing box and cooperate with the edge material on the transmission roller.
[0007] Furthermore, the washing component includes an upper washing brush, a lower washing brush, an end washing brush, an upper washing drive, a lower washing drive, an end washing drive, and a lifting platform. The upper washing brush is disposed on the output part of the upper washing drive and engages with the upper surface of the edge leather. The lower washing brush is disposed on the output part of the lower washing drive and engages with the lower surface of the edge leather. The end washing brush is disposed on the output part of the end washing drive and engages with the end face of the edge leather. The end washing drive is fixedly disposed on the lifting platform, and the lifting platform is disposed on the output part of the lifting drive. The lifting drive, the upper washing drive, and the lower washing drive are all fixedly disposed inside the washing box.
[0008] Furthermore, a reversing roller that cooperates with the transmission roller is provided on the output end of the washing box, and a reversing gripping component that cooperates with the reversing roller is provided on the top of the washing box;
[0009] The reversing gripping component includes a rotary drive, a reversing gripping seat, a reversing gripping cylinder, and a reversing gripping claw. The rotary drive is disposed on the top of the washing box, the reversing gripping seat is fixedly disposed on the output part of the rotary drive, a plurality of the reversing gripping cylinders are fixedly disposed on the reversing gripping seat, and the reversing gripping claws for gripping the edge skin are disposed on the reversing gripping cylinders.
[0010] Furthermore, the feeding device includes a feeding rack, an X-axis transport component, a Y-axis transport component, a Z-axis transport component, a flipping drive component, a clamping seat, a clamping cylinder, and a clamping plate. The X-axis transport component is fixedly mounted on the feeding rack, the Y-axis transport component is fixedly mounted on the output part of the X-axis transport component, the Z-axis transport component is fixedly mounted on the output part of the Y-axis transport component, the flipping drive component is fixedly mounted on the output part of the Z-axis transport component, the clamping seat is fixedly mounted on the output part of the flipping drive component, the clamping cylinder is fixedly mounted on the clamping seat, and the clamping plate for clamping the edge skin is provided on the output part of the clamping cylinder.
[0011] Furthermore, the material conveying device includes a material conveying cart, a material conveying box, a dividing plate, a first dividing strip, a second dividing strip, and a locking spring. The material conveying cart is disposed on the bottom of the material conveying box. At least two parallel dividing plates are vertically arranged inside the material conveying box. The first dividing strip is fixedly disposed on both sides of the dividing plate. The second dividing strip, which cooperates with the first dividing strip, is disposed on the inner wall of the material conveying box. The locking spring is disposed on the first dividing strip and the second dividing strip for pressing the edge skin.
[0012] Furthermore, the cleaning device includes an acid pickling tank, a rinsing tank, an ultrasonic washing tank, a cleaning stepping transport component, a cleaning material rack, and an intermediate transfer component. The rinsing tank is located between the acid pickling tank and the ultrasonic washing tank. The acid pickling tank is connected to the brushing device. The end of the ultrasonic washing tank is connected to the connected drying device, and the intermediate transfer component is provided between them. The acid pickling tank, the rinsing tank, and the ultrasonic washing tank are all equipped with the cleaning material rack for placing the edge skin. The acid pickling tank, the rinsing tank, and the ultrasonic washing tank are all equipped with the cleaning stepping transport component for transporting the edge skin.
[0013] Furthermore, a conveying plate is provided inside the pickling tank. One end of the conveying plate is provided with a conveying trough that cooperates with the edge skin. The other end of the conveying plate is fixedly mounted on a rotating rod. The rotating rod is mounted on the output part of the rotating drive component. The rotating drive component is fixedly mounted inside the pickling tank.
[0014] Furthermore, the drying device includes a drying chamber, a drying stepping transport component, a drying rack, and a drying fan. The drying chamber is fixedly connected to the cleaning device. The drying rack is fixedly installed inside the drying chamber and is used to place the edge skins. The drying stepping transport component is installed inside the drying chamber and is used to transport the edge skins. The drying fan is fixedly installed on the top of the drying chamber and cooperates with the drying rack.
[0015] The beneficial effects of this utility model are:
[0016] 1) In this technology, under the control of the control center, the brushing device, cleaning device and drying device are used in combination to achieve automated cleaning, which can achieve large-scale cleaning and save costs.
[0017] 2) In this technology, by using the upper cleaning brush, the lower cleaning brush and the end cleaning brush together, the edge leather can be cleaned efficiently and impurities on the edge leather can be effectively removed.
[0018] 3) In this technology, a locking spring is installed in the material box, which can be used to accurately position the edge skin. Attached Figure Description
[0019] Figure 1 This is a three-dimensional structural diagram of the system;
[0020] Figure 2 This is a diagram of the internal connection structure of this system;
[0021] Figure 3 This is a diagram showing the internal connection structure of the scrubbing device;
[0022] Figure 4 This is a three-dimensional diagram of the internal structure of the scrubbing device;
[0023] Figure 5 This is a diagram showing the coordination structure between the material conveying device and the material loading device.
[0024] Figure 6 This is a three-dimensional structural diagram of the material conveying device;
[0025] In the diagram, 1-washing box, 2-transfer roller, 3-pressing roller, 4-transfer drive, 5-spray pipe, 6-spray head, 7-side skin, 8-upper cleaning brush, 9-lower cleaning brush, 10-end cleaning brush, 11-upper cleaning drive, 12-lower cleaning drive, 13-end cleaning drive, 14-lifting platform, 15-lifting drive, 16-reversing roller, 17-rotation drive, 18-reversing gripper seat, 19-reversing gripper cylinder, 20-reversing gripper claw, 21-loading rack, 22-X-direction transport component, 23-Y-direction transport component, 24-Z-direction transport component, 25-tilting drive Moving parts, 26-clamping seat, 27-clamping cylinder, 28-clamping plate, 29-material transport cart, 30-material transport box, 31-dividing plate, 32-first dividing strip, 33-second dividing strip, 34-locking spring, 35-pickling box, 36-rinsing box, 37-ultrasonic washing box, 38-cleaning stepping transport component, 39-cleaning material carrier, 40-intermediate transfer component, 41-material transport plate, 42-material transport trough, 43-rotating rod, 44-rotation drive component, 45-drying box, 46-drying stepping transport component, 47-drying material carrier, 48-drying fan, 49-high pressure cleaning component, 50-air cutting component. Detailed Implementation
[0026] The technical solution of this utility model will be clearly and completely described below with reference to the embodiments. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.
[0027] See Figures 1-6 This utility model provides a technical solution:
[0028] The fully automatic edge cleaning system includes a conveying device, a feeding device, a brushing device, a cleaning device, and a drying device. The feeding device is located at the input end of the brushing device, and the conveying device works in conjunction with the feeding device. A cleaning device is located between the output end of the brushing device and the drying device. The conveying device, feeding device, brushing device, cleaning device, and drying device are all electrically connected to a control center. The control center is existing technology and functions to automate the cleaning process. The conveying device transports the edge pieces 7 to the feeding device, which places them into the brushing device. The brushing device brushes all surfaces of the edge pieces 7. After brushing, the edge pieces 7 enter the cleaning device for acid washing, rinsing, and ultrasonic cleaning. Finally, the edge pieces 7 enter the drying device for drying, and then undergo crushing.
[0029] In some embodiments, the scrubbing device includes a scrubbing box 1, a transmission roller 2, a pressing roller 3, a transmission drive 4, a spray pipe 5, a spray head 6, and a scrubbing component. The transmission roller 2 is horizontally rotatably disposed inside the scrubbing box 1. The pressing roller 3 is rotatably disposed inside the scrubbing box 1 and cooperates with the transmission roller 2. The transmission drive 4 is fixedly disposed inside the scrubbing box 1 and is used to drive the transmission roller 2 to rotate. The spray pipe 5 is fixedly disposed inside the scrubbing box 1 and is provided with a plurality of spray heads 6. The scrubbing component is disposed inside the scrubbing box 1 and cooperates with the edge skin 7 on the transmission roller 2. The transmission drive 4 is a waterproof motor in the prior art and is electrically connected to the control center. A transmission frame is set inside the washing box 1. The two ends of the transmission rollers 2 are set inside the transmission frame. A drive gear is set on the output shaft of the transmission drive 4. A driven gear is set on the end of the transmission rollers 2. The drive gear and multiple driven gears are driven by a chain. The drive gear, driven gears and chain are all set inside the transmission frame. Multiple transmission rollers 2 are set at equal intervals on the washing box 1. The function of the transmission rollers 2 is to drive the edge skin 7 to move. A limit ring is set on the transmission rollers 2 so that two adjacent edge skins 7 will not touch each other, and it is also convenient for the washing component to wash each edge skin 7. The clamping roller 3 is rotatably mounted on the clamping plate, which is fixedly mounted on the output part of the cylinder. The cylinder is fixed to the inner wall of the brushing box 1. When the edge leather 7 is brushed at the bottom and both ends, the clamping roller 3 presses on the edge leather 7 to prevent it from moving during brushing. The cylinder is controlled by a solenoid valve, which is electrically connected to the control center. The edge leather 7 is cleaned with purified water during the brushing process. The input end of the spray pipe 5 is connected to a water tank containing purified water, and the output end of the spray pipe 5 is equipped with multiple spray heads 6 (as in the prior art). Purified water is continuously sprayed from the spray heads 6 during the brushing process. The function of the brushing component is to brush all surfaces of the edge leather 7.
[0030] In some embodiments, the washing components include an upper washing brush 8, a lower washing brush 9, an end washing brush 10, an upper washing drive 11, a lower washing drive 12, an end washing drive 13, and a lifting platform 14. The upper washing brush 8 is disposed on the output part of the upper washing drive 11 and engages with the upper surface of the edge leather 7. The lower washing brush 9 is disposed on the output part of the lower washing drive 12 and engages with the lower surface of the edge leather 7. The end washing brush 10 is disposed on the output part of the end washing drive 13 and engages with the end face of the edge leather 7. The end washing drive 13 is fixedly disposed on the lifting platform 14. The lifting platform 14 is disposed on the output part of the lifting drive 15. The lifting drive 15, the upper washing drive 11, and the lower washing drive 12 are all fixedly disposed inside the washing box 1. Among them, the upper cleaning drive 11, the lower cleaning drive 12 and the end cleaning drive 13 are all waterproof motors in the prior art, and the lifting drive 15 is a cylinder in the prior art. The cylinder is controlled by a solenoid valve. The solenoid valve, the upper cleaning drive 11, the lower cleaning drive 12 and the end cleaning drive 13 are all electrically connected to the control center. The upper cleaning drive 11 drives the upper cleaning brush 8 to rotate, and the upper cleaning brush 8 brushes the arc-shaped surface of the edge skin 7. The lower cleaning brush 9 rotates under the action of the lower cleaning drive 12 and then cleans the lower surface of the edge skin 7. There are two sets of end cleaning brushes 10. The first set is set on the output end side of the brushing box 1, and the second set is set on the input end side of the brushing box 1. When the edge skin 7 moves forward and contacts the first set of end cleaning brushes 10, the pressing roller 3 descends and presses on the edge skin 7. At this time, the first set of end cleaning brushes 10 brushes the front end of the edge skin 7. After the front end is brushed, the pressing roller 3 relaxes the edge skin 7. Then the transmission drive 4 drives the transmission roller 2 to rotate in the opposite direction. When the rear end of the edge skin 7 contacts the second set of end cleaning brushes 10, the pressing roller 3 descends and presses on the edge skin 7. At this time, the second set of end cleaning brushes 10 brushes the rear end of the edge skin 7. After the rear end is brushed, the pressing roller 3 relaxes the edge skin 7, and the transmission drive 4 drives the transmission roller 2 to rotate in the forward direction to continue moving forward. The lifting platform 14 is used to mount the end cleaning drive unit 13. The function of the lifting drive unit 15 is to drive the lifting platform 14 to move up and down. The lifting platform 14 will only descend when brushing the two ends of the edge skin 7; otherwise, it will not affect the movement of the edge skin 7. The upper cleaning drive unit 11 can also be installed inside the brush box 1 using an upgraded component from the prior art, which allows for height adjustment of the upper cleaning brush 8. The end cleaning brushes 10 on both ends can be mounted on one lifting platform 14 or each on a separate lifting platform 14. The two lifting platforms 14 can be driven to rise and fall by one lifting drive unit 15, or the two lifting drive units 15 can independently control the rise and fall of the upper lifting platform 14.
[0031] In some embodiments, a reversing roller 16 cooperating with the transmission roller 2 is provided on the output end of the washing box 1, and a reversing gripping component cooperating with the reversing roller 16 is provided on the top of the washing box 1; the reversing gripping component includes a rotary drive 17, a reversing gripping seat 18, a reversing gripping cylinder 19 and a reversing gripping claw 20. The rotary drive 17 is provided on the top of the washing box 1, the reversing gripping seat 18 is fixedly provided on the output part of the rotary drive 17, a plurality of reversing gripping cylinders 19 are fixedly provided on the reversing gripping seat 18, and a reversing gripping claw 20 for gripping the edge skin 7 is provided on the reversing gripping cylinder 19. The rotary drive 17 is fixedly mounted on the top of the washing box 1 via a rotary lifting drive. This rotary lifting drive is existing technology and is electrically connected to the control center. The reversing roller 16 and the transmission roller 2 are arranged parallel to each other. To ensure the edge skin 7 does not fall after rotating 90 degrees, the distance between the two reversing rollers 16 is smaller. Gears are also provided at the ends of the reversing rollers 16. The transmission drive 4 also drives the reversing rollers 16 to rotate via a chain. Both ends of the reversing rollers 16 are also located within the transmission frame. The rotary drive 17 is a waterproof motor, existing technology. Its function is to rotate the reversing gripper 18 by 90 degrees. The reversing gripper 18 is used to mount reversing gripping cylinders 19. Multiple reversing gripping cylinders 19 are provided. These are existing cylinders, controlled by solenoid valves. Both the solenoid valves and the rotary drive 17 are electrically connected to the control center. Furthermore, each reversing gripping cylinder 19 is equipped with a reversing gripping claw 20 at both ends. When the two reversing gripping claws 20 are close together, they can clamp the edge skin 7, and when they are separated, they can loosen the edge skin 7.
[0032] In some embodiments, a high-pressure cleaning component 49 and an air-cutting component 50, both existing technologies, are fixedly installed inside the washing box 1. Both the high-pressure cleaning component 49 and the air-cutting component 50 are electrically connected to the control center. The high-pressure cleaning component 49 is located near the side of the washing component, and the air-cutting component 50 is located between the high-pressure cleaning component 49 and the reversing gripping component. After the edge skin 7 is washed by the washing component, it is then rinsed under high pressure by the high-pressure cleaning component 49. The function of the air-cutting component 50 is to remove the water generated by the high-pressure cleaning component 49.
[0033] In some embodiments, the feeding device includes a feeding rack 21, an X-axis transport component 22, a Y-axis transport component 23, a Z-axis transport component 24, a flipping drive component 25, a clamping seat 26, a clamping cylinder 27, and a clamping plate 28. The X-axis transport component 22 is fixedly mounted on the feeding rack 21, the Y-axis transport component 23 is fixedly mounted on the output part of the X-axis transport component 22, the Z-axis transport component 24 is fixedly mounted on the output part of the Y-axis transport component 23, the flipping drive component 25 is fixedly mounted on the output part of the Z-axis transport component 24, the clamping seat 26 is fixedly mounted on the output part of the flipping drive component 25, the clamping cylinder 27 is fixedly mounted on the clamping seat 26, and a clamping plate 28 for clamping the edge skin 7 is provided on the output part of the clamping cylinder 27. The loading rack 21 is used to install the X-axis transport component 22. The X-axis transport component 22 drives the flipping drive component 25 to move via the Y-axis transport component 23 and the Z-axis transport component 24. The flipping drive component 25 drives the clamping seat 26 to rotate in the vertical direction. The clamping seat 26 is used to install the clamping cylinder 27. The clamping cylinder 27 clamps the edge skin 7 via the clamping plate 28. The X-axis transport component 22, Y-axis transport component 23, and Z-axis transport component 24 are all existing components and are electrically connected to the control center. The flipping drive component 25 is a waterproof motor, which is existing technology. The clamping cylinder 27 is a cylinder, which is controlled by a solenoid valve. Both the solenoid valve and the flipping drive component 25 are electrically connected to the control center. Each clamping cylinder 27 has a clamping plate 28 at both ends. The two clamping plates 28 can clamp the edge skin 7 when close and can relax the edge skin 7 when separated. The clamping seat 26 is equipped with multiple clamping cylinders 27, which can clamp multiple edge skins 7 at a time. A positioning frame is provided at the bottom of the feeding rack 21. After the material transport vehicle 29 transports the material box 30 into the positioning frame, the feeding device can accurately grab the edge skin 7 inside the material box 30.
[0034] In some embodiments, the material handling device includes a material handling cart 29, a material handling box 30, dividing plates 31, first dividing strips 32, second dividing strips 33, and locking springs 34. The material handling cart 29 is disposed on the bottom of the material handling box 30. At least two parallel dividing plates 31 are vertically arranged inside the material handling box 30. First dividing strips 32 are fixedly disposed on both sides of the dividing plates 31. Second dividing strips 33 that cooperate with the first dividing strips 32 are disposed on the inner wall of the material handling box 30. Locking springs 34 for pressing the edge skin 7 are disposed on the first dividing strips 32 and the second dividing strips 33. The material handling cart 29 is prior art and is electrically connected to the control center. The dividing plate 31 divides the material box 30 into multiple vertical cavities. Then, with the cooperation of the first dividing strip 32 and the second dividing strip 33, each vertical cavity is further divided into multiple placement slots. Each placement slot can vertically place a piece of edge skin 7. Under the action of the locking spring 34, the edge skin 7 is attached to the first dividing strip 32 and the second dividing strip 33. This allows the edge skin 7 to be precisely positioned within the material box 30, and at the same time, the edge skin 7 will not shake within the material box 30, thus preventing damage to the edge skin 7. The material box 30 has only an opening at the top, and the rest is sealed. The material box 30 can be filled with soaking solution, which is purified water. After soaking, the edge skin 7 is convenient for subsequent cleaning.
[0035] In some embodiments, the cleaning apparatus includes an acid pickling tank 35, a rinsing tank 36, an ultrasonic cleaning tank 37, a cleaning stepping transport component 38, a cleaning material carrier 39, and an intermediate transfer component 40. The rinsing tank 36 is disposed between the acid pickling tank 35 and the ultrasonic cleaning tank 37. The acid pickling tank 35 is connected to a brushing device. The end of the ultrasonic cleaning tank 37 is connected to a drying device, and an intermediate transfer component 40 is disposed between them. Each of the acid pickling tank 35, the rinsing tank 36, and the ultrasonic cleaning tank 37 is provided with a cleaning material carrier 39 for placing the edge skin 7. Each of the acid pickling tank 35, the rinsing tank 36, and the ultrasonic cleaning tank 37 is provided with a cleaning stepping transport component 38 for transporting the edge skin 7. Among them, the pickling tank 35, rinsing tank 36 and ultrasonic washing tank 37 are all existing technologies and are connected together in a sealed manner. The input end of the pickling tank 35 is sealed to the brush washing tank 1, and the output end of the ultrasonic washing tank 37 is sealed to the drying box 45. A cleaning material rack 39 is fixedly installed on the bottom of the pickling tank 35, rinsing tank 36 and ultrasonic washing tank 37. The cleaning material rack 39 is provided with a loading groove that cooperates with the edge skin 7. The loading grooves on the cleaning material rack 39 are equally spaced. A cleaning stepping transport component 38 of the prior art is fixedly installed in the pickling tank 35, rinsing tank 36 and ultrasonic washing tank 37. The cleaning stepping transport component 38 is electrically connected to the control center. The cleaning stepping transport component 38 can transport the edge skin 7 in one loading groove to another loading groove. An intermediate transfer component 40 is provided between the pickling tank 35 and the rinsing tank 36, which transports the scrap 7 from the pickling tank 35 to the rinsing tank 36; an intermediate transfer component 40 is provided between the rinsing tank 36 and the ultrasonic washing tank 37, which transports the scrap 7 from the rinsing tank 36 to the ultrasonic washing tank 37; an intermediate transfer component 40 is provided between the ultrasonic washing tank 37 and the drying oven 45, which transports the scrap 7 from the ultrasonic washing tank 37 to the drying oven 45.
[0036] In some embodiments, a conveying plate 41 is provided inside the pickling tank 35. One end of the conveying plate 41 is provided with a conveying trough 42 that cooperates with the edge skin 7. The other end of the conveying plate 41 is fixedly mounted on a rotating rod 43. The rotating rod 43 is mounted on the output part of a rotating drive 44, which is fixedly mounted inside the pickling tank 35. The edge skin 7 in the brushing tank 1 is brushed and then enters the conveying trough 42 of the conveying plate 41. The rotating drive 44 drives the conveying plate 41 to rotate around its axis via the rotating rod 43. The edge skin 7 in the conveying trough 42 enters the loading slot on the cleaning rack 39 in the pickling tank 35. The rotating drive 44 is a motor as described in the prior art and is electrically connected to a control center.
[0037] In some embodiments, the drying device includes a drying chamber 45, a drying stepping transport component 46, a drying rack 47, and a drying fan 48. The drying chamber 45 is fixedly connected to the cleaning device. The drying rack 47 is fixedly disposed inside the drying chamber 45 and is used to place the edge skin 7. The drying stepping transport component 46 is disposed inside the drying chamber 45 and is used to transport the edge skin 7. The drying fan 48 is fixedly disposed on the top of the drying chamber 45 and cooperates with the drying rack 47. The drying chamber 45, the drying stepping transport component 46, and the drying fan 48 are all prior art. The drying stepping transport component 46 and the drying fan 48 are electrically connected to a control center. The drying rack 47 is provided with loading slots that cooperate with the edge skin 7. The loading slots on the drying rack 47 are evenly spaced. The drying stepping transport component 46 can transport the edge skin 7 from one loading slot to the next loading slot.
[0038] The fully automatic edge cleaning method includes the following steps:
[0039] (1) Put the edge skin 7 into the material box 30, fill the material box 30 with soaking liquid, and make the soaking liquid submerge the edge skin 7.
[0040] (2) The material box 30 is transported to the loading rack 21 by the material transport vehicle 29. By controlling the X-axis transport component 22, Y-axis transport component 23, Z-axis transport component 24 and the flipping drive component 25, the clamping cylinder 27 drives the clamping plate 28 to clamp the edge skin 7 in the material box 30. Then the edge skin 7 is placed flat on the transmission roller 2, and then the edge skin 7 is moved under the action of the transmission drive component 4.
[0041] (3) The upper cleaning drive 11 drives the upper cleaning brush 8 to brush the upper surface of the edge skin 7. After brushing, it continues to move under the action of the transmission drive 4. The lower cleaning drive 12 drives the lower cleaning brush 9 to brush the lower surface of the edge skin 7. When the lower surface is brushed, the edge skin 7 moves back and forth. Then the lifting drive 15 drives the lifting platform 14 to move down. Then the end cleaning drive 13 drives the end cleaning brushes 10 at both ends to work. When any end of the edge skin 7 contacts the end cleaning brush 10, the end of the edge skin 7 is brushed. During the entire brushing process, the spray head 6 sprays the brushing liquid.
[0042] (4) After the edge skin 7 is cleaned with the washing liquid, the surface of the edge skin 7 is first rinsed with high pressure by the high pressure cleaning component 49, then the water is removed by the air cutting component 50, and finally it enters the reversing roller 16, and the edge skin 7 is rotated 90° by the reversing gripping component.
[0043] (5) The edge skin 7 on the reversing roller 16 is transported to the pickling tank 35 for pickling by the cooperation of the conveying plate 41 and the rotating drive component 44. The cleaning stepping transport component 38 in the pickling tank 35 drives the edge skin 7 to move step by step. Then, the edge skin 7 in the pickling tank 35 is transported to the rinsing tank 36 for rinsing by the intermediate transfer component 40. The cleaning stepping transport component 38 in the rinsing tank 36 drives the edge skin 7 to move step by step. Then, the edge skin 7 in the rinsing tank 36 is transported to the ultrasonic cleaning tank 37 for ultrasonic cleaning by the intermediate transfer component 40. The cleaning stepping transport component 38 in the ultrasonic cleaning tank 37 drives the edge skin 7 to move step by step. Finally, the edge skin 7 in the ultrasonic cleaning tank 37 is transported to the drying box 45 for drying by the intermediate transfer component 40.
[0044] (6) In the drying oven 45, turn on the drying fan 48 to air dry, and at the same time start the drying stepping transport component 46 to drive the edge skin 7 to move step by step to the end of the drying oven 45.
[0045] In the description of this utility model, it should be understood that the terms "upper", "lower", "bottom", "one end", "top", "middle", "other end", "coaxial", "one side", "inner", "front", "center", "both ends", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0046] In this utility model, unless otherwise explicitly specified and limited, the terms "setting", "installation", "connection", "fixing", "hinged" and other such terms should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Unless otherwise explicitly limited, those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0047] The above description is merely a preferred embodiment of this utility model. It should be understood that this utility model is not limited to the forms disclosed herein and should not be construed as excluding other embodiments. It can be used in various other combinations, modifications, and environments, and can be altered within the scope of the concept described herein through the above teachings or related technologies or knowledge. Modifications and variations made by those skilled in the art that do not depart from the spirit and scope of this utility model should be protected within the scope of the appended claims.
Claims
1. A fully automatic flash cleaning system, characterized in that: It includes a material conveying device, a feeding device, a brushing device, a cleaning device, and a drying device. The feeding device is located at the input end of the brushing device. The material conveying device cooperates with the feeding device. The cleaning device is located between the output end of the brushing device and the drying device. The material conveying device, the feeding device, the brushing device, the cleaning device, and the drying device are all electrically connected to the control center.
2. The fully automatic flash washing system according to claim 1, characterized in that: The scrubbing device includes a scrubbing box (1), a transmission roller (2), a pressing roller (3), a transmission drive (4), a spray pipe (5), a spray head (6), and a scrubbing component. The transmission roller (2) is horizontally rotatably disposed inside the scrubbing box (1). The pressing roller (3) is rotatably disposed inside the scrubbing box (1) and cooperates with the transmission roller (2). The transmission drive (4) is fixedly disposed inside the scrubbing box (1) and is used to drive the transmission roller (2) to rotate. The spray pipe (5) is fixedly disposed inside the scrubbing box (1). Multiple spray heads (6) are disposed on the spray pipe (5). The scrubbing component is disposed inside the scrubbing box (1) and cooperates with the edge skin (7) on the transmission roller (2).
3. The fully automatic flash washing system according to claim 2, wherein: The washing components include an upper washing brush (8), a lower washing brush (9), an end washing brush (10), an upper washing drive (11), a lower washing drive (12), an end washing drive (13), and a lifting platform (14). The upper washing brush (8) is disposed on the output part of the upper washing drive (11) and cooperates with the upper surface of the edge leather (7). The lower washing brush (9) is disposed on the output part of the lower washing drive (12) and cooperates with the lower surface of the edge leather (7). The end washing brush (10) is disposed on the output part of the end washing drive (13) and cooperates with the end face of the edge leather (7). The end washing drive (13) is fixedly disposed on the lifting platform (14). The lifting platform (14) is disposed on the output part of the lifting drive (15). The lifting drive (15), the upper washing drive (11), and the lower washing drive (12) are all fixedly disposed inside the washing box (1).
4. The fully automatic flash washing system according to claim 2 or 3, characterized in that: The output end of the washing box (1) is provided with a reversing roller (16) that cooperates with the transmission roller (2), and the top of the washing box (1) is provided with a reversing gripping component that cooperates with the reversing roller (16). The reversing gripping component includes a rotary drive (17), a reversing gripping seat (18), a reversing gripping cylinder (19), and a reversing gripping claw (20). The rotary drive (17) is disposed on the top of the brush box (1). The reversing gripping seat (18) is fixedly disposed on the output part of the rotary drive (17). A plurality of reversing gripping cylinders (19) are fixedly disposed on the reversing gripping seat (18). The reversing gripping cylinders (19) are provided with the reversing gripping claws (20) for gripping the edge skin (7).
5. The fully automatic flash washing system according to any one of claims 1-3, characterized in that: The feeding device includes a feeding rack (21), an X-axis transport component (22), a Y-axis transport component (23), a Z-axis transport component (24), a flipping drive component (25), a clamping seat (26), a clamping cylinder (27), and a clamping plate (28). The X-axis transport component (22) is fixedly mounted on the feeding rack (21). The Y-axis transport component (23) is fixedly mounted on the output part of the X-axis transport component (22). The Z-axis transport component (24) is fixedly mounted on the output part of the Y-axis transport component (23). The flipping drive component (25) is fixedly mounted on the output part of the Z-axis transport component (24). The clamping seat (26) is fixedly mounted on the output part of the flipping drive component (25). The clamping cylinder (27) is fixedly mounted on the clamping seat (26). The clamping plate (28) for clamping the edge skin (7) is provided on the output part of the clamping cylinder (27).
6. The fully automatic flash washing system according to any one of claims 1-3, wherein: The material conveying device includes a material conveying cart (29), a material conveying box (30), a dividing plate (31), a first dividing strip (32), a second dividing strip (33), and a locking spring (34). The material conveying cart (29) is located on the bottom of the material conveying box (30). At least two parallel dividing plates (31) are vertically arranged inside the material conveying box (30). The first dividing strip (32) is fixedly arranged on both sides of the dividing plate (31). The second dividing strip (33) that cooperates with the first dividing strip (32) is arranged on the inner wall of the material conveying box (30). The locking spring (34) for pressing the edge skin (7) is arranged on the first dividing strip (32) and the second dividing strip (33).
7. The fully automatic flash washing system according to any one of claims 1-3, wherein: The cleaning device includes an acid pickling tank (35), a rinsing tank (36), an ultrasonic cleaning tank (37), a cleaning step transport component (38), a cleaning material rack (39), and an intermediate transfer component (40). The rinsing tank (36) is located between the acid pickling tank (35) and the ultrasonic cleaning tank (37). The acid pickling tank (35) is connected to the brushing device. The end of the ultrasonic cleaning tank (37) is connected to the drying device, and the intermediate transfer component (40) is located between them. The cleaning material rack (39) for placing the edge skin (7) is provided in the acid pickling tank (35), the rinsing tank (36), and the ultrasonic cleaning tank (37). The cleaning step transport component (38) for transporting the edge skin (7) is provided in the acid pickling tank (35), the rinsing tank (36), and the ultrasonic cleaning tank (37).
8. The fully automatic flash washing system according to claim 7, characterized in that: The pickling tank (35) is provided with a conveying plate (41). One end of the conveying plate (41) is provided with a conveying trough (42) that cooperates with the edge skin (7). The other end of the conveying plate (41) is fixedly mounted on a rotating rod (43). The rotating rod (43) is mounted on the output part of a rotating drive (44). The rotating drive (44) is fixedly mounted inside the pickling tank (35).
9. The fully automatic flash washing system according to any one of claims 1-3, wherein: The drying device includes a drying chamber (45), a drying stepping transport component (46), a drying rack (47), and a drying fan (48). The drying chamber (45) is fixedly connected to the cleaning device. The drying rack (47) is fixedly installed inside the drying chamber (45) and is used to place the edge skin (7). The drying stepping transport component (46) is installed inside the drying chamber (45) and is used to transport the edge skin (7). The drying fan (48) is fixedly installed on the top of the drying chamber (45) and cooperates with the drying rack (47).