Capsule continuous polishing and electrostatic dust removal device
By designing a continuous polishing and electrostatic dust removal device for capsules, the problem of low dust removal efficiency in capsule processing was solved, achieving efficient collection and cleaning of pharmaceutical dust and ensuring product integrity and quality.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- YANGLING BIOMEDICAL TECHNOLOGY CO LTD
- Filing Date
- 2025-04-29
- Publication Date
- 2026-06-19
AI Technical Summary
Existing technologies make it difficult to achieve continuous dust removal and polishing of capsules, and traditional blowers are not effective at removing dust, which affects processing efficiency and product quality.
A continuous polishing and electrostatic dust removal device for capsules is adopted. The capsules are fed in through the feeding pipe and continuously processed by the components in the processing unit. Combined with intermittent extraction force to form pulse extraction, and with the help of cleaning brush and sliding block structure, the capsules are cleaned in close contact. The drug dust is collected efficiently through the intermittent channels of filter screen and connecting pipe.
It achieves continuous polishing and electrostatic dust removal of capsules, improving dust removal efficiency and cleaning effect, avoiding wear and breakage of capsules, and ensuring product quality.
Smart Images

Figure CN224373683U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of capsule processing technology, specifically, it relates to a continuous polishing and electrostatic dust removal device for capsules. Background Technology
[0002] A capsule is a preparation that encapsulates a drug in a capsule shell (also known as a gastric capsule shell). They are usually divided into hard gastric capsules and soft gastric capsules. Drugs encapsulated in gastric capsule shells are generally drugs that irritate the esophagus and gastric mucosa, or drugs that have an unpleasant taste and are easily volatile.
[0003] A document with publication number (CN216859385U) discloses a polishing and dust removal mechanism for processing gastric capsules. The mechanism includes a support foot, a processing box, a second filter plate, bearings, polishing discs, and a rotary motor. A working base is fixed to the upper surface of the support foot, a discharge control valve is installed on the lower surface of the working base, and a storage box is installed on the lower surface of the discharge control valve. The processing box is fixed to the upper surface of the working base, a dust removal screen is fixed to the left end of the processing box, a dust removal fan is installed on the left end inside the dust removal screen, a first filter plate is installed on the right end inside the dust removal screen, a collection pipe is connected to the right end of the processing box, a second filter plate is installed inside the collection pipe, and a dust storage bin is fixed to the right end of the collection pipe. This device can improve the polishing efficiency of the device, increase the pass rate of gastric capsules, and collect the dust and powder generated after polishing the gastric capsules, preventing them from being inhaled by workers and causing harm.
[0004] In actual use, the above-mentioned device is difficult to continuously dust and polish capsules. It can only process them in batches, which limits the processing efficiency. In addition, the continuous direct air blowing of the blower blows the dust and other impurities on the capsules into the dust storage bin. However, the continuous blowing of the blower will interfere with the movement of the capsules in the device and blow the capsules to one side of the device, resulting in poor dust removal effect.
[0005] In view of this, this utility model is proposed. Utility Model Content
[0006] To solve the technical problem of continuous processing of capsules, the basic concept of the technical solution adopted by this utility model is as follows:
[0007] A continuous polishing and electrostatic dust removal device for capsules includes a mounting frame with mounting positions; a processing component disposed on the mounting frame and used for processing capsules, the processing component including a base, a mounting seat, and a movable block, the base being fixedly connected to the mounting frame and connected to the mounting frame by fasteners, the mounting seat being fixedly connected to the mounting frame, the movable block being movably connected to the base, a gap existing between the movable block and the mounting seat, and a feeding pipe being fixedly connected to the top of the device.
[0008] In a preferred embodiment of this utility model, a plurality of connecting rods are provided between the upper seat and the mounting base, and each connecting rod is fixedly connected to the mounting base and connected to the upper seat by fasteners.
[0009] In a preferred embodiment of the present invention, the bottom of the mounting base is fixedly connected to a sliding groove, a sliding block is slidably connected in the sliding groove, and sliding rods are arranged in an array between the sliding block and the mounting base, with each sliding rod being fixedly connected to the sliding block and slidably connected to the corresponding mounting base.
[0010] In a preferred embodiment of this utility model, each of the slide rods is fitted with a spring, and the end of each spring is fixedly connected to the corresponding mounting base and sliding block. Multiple cleaning brushes are fixedly connected to the bottom of the sliding block.
[0011] In a preferred embodiment of this utility model, a first baffle is fixedly connected to the upper end of the base. The first baffle is crescent-shaped and is slidably connected to the mounting base and the movable block respectively.
[0012] In a preferred embodiment of the present invention, the movable block is provided with an array of connecting blocks, each connecting block is fixedly connected to the movable block, and each connecting block is fixedly connected to a base plate at its bottom.
[0013] In a preferred embodiment of this utility model, a drive motor is fixedly connected to the bottom of the base, the output end of the drive motor is fixedly connected to the base plate, and the movable block and the base plate are rotatably connected to the base.
[0014] In a preferred embodiment of the present invention, a second baffle is provided between the movable block and the base plate. The movable block and the base plate are slidably connected to the second baffle. The second baffle is fixedly connected to the base. The second baffle is crescent-shaped. An opening is provided on the base at the notch of the second baffle and a discharge port is fixedly connected thereto.
[0015] In a preferred embodiment of the present invention, the bottom of the base plate is provided with a filter screen array, and each filter screen is fixedly connected to the base plate. The bottom of the base is fixedly connected with multiple connecting pipes, and each connecting pipe is connected to the corresponding filter screen.
[0016] In a preferred embodiment of this utility model, a fan is fixedly connected to the bottom of each connecting pipe, and a collection box is fixedly connected to the output end of the fan.
[0017] Compared with the prior art, the present invention has the following advantages:
[0018] 1. This continuous polishing and electrostatic dust removal device for capsules feeds the capsules into the base through a feeding pipe, and continuously processes the capsules through components within the processing assembly. During the intermittent communication between the filter screen and the connecting pipe port, an intermittent extraction force is applied to the base to form pulse extraction. Due to the intermittent pulse extraction, the drug dust is applied instantaneously by the intermittent suction force, thereby improving the drug dust collection efficiency.
[0019] 2. This continuous polishing and electrostatic dust removal device for capsules has an upper seat and a connecting rod connected by fasteners. When the mounting seat needs to be replaced, the connecting rod is separated from the upper seat by the fasteners, and a mounting seat of appropriate size is installed. It adapts to different sizes of capsules and adjusts the gap between the mounting seat and the movable block to the appropriate size of the capsule.
[0020] 3. In this continuous polishing and electrostatic dust removal device for capsules, the capsules are driven by a base plate and come into close contact with a cleaning brush. The cleaning brush removes impurities such as drug dust from the surface of the capsules through friction. The cleaning brush is pushed upwards during contact with the capsules, which in turn drives the sliding block and slide rod to move upwards. The spring is compressed by the sliding block and deforms. The spring applies the deformation force to the sliding block and the cleaning brush, making the cleaning brush and the capsules fit tightly together and improving the cleaning effect.
[0021] 4. This continuous polishing and electrostatic dust removal device for capsules uses a chute to block the gap between the mounting base and the sliding block, preventing the capsules from entering the gap between the mounting base and the sliding block during capsule processing.
[0022] 5. This continuous polishing and electrostatic dust removal device for capsules uses a first baffle to block the gap between the mounting base and the movable block, preventing uncleaned capsules from being discharged directly from the discharge port after falling in from the discharge port. A second baffle blocks the space between the movable block and the base plate, preventing capsules from entering the space between the movable block and the base plate and being subjected to continuous wear and compression, which could lead to capsule breakage and affect quality. After cleaning, the capsules are discharged from the discharge port through the notch in the second baffle.
[0023] The specific embodiments of this utility model will be described in further detail below with reference to the accompanying drawings. Attached Figure Description
[0024] In the attached diagram:
[0025] Figure 1 This is a three-dimensional schematic diagram of the present invention;
[0026] Figure 2 This is a schematic diagram of the internal structure of the mounting base of this utility model;
[0027] Figure 3This is a schematic diagram showing the disassembled structure of the mounting base of this utility model;
[0028] Figure 4 This is a schematic diagram of the internal structure of the base of this utility model;
[0029] Figure 5 This is a schematic diagram of the bottom structure of the base plate of this utility model.
[0030] In the diagram: 1. Mounting frame; 11. Upper seat; 12. Mounting base; 13. Feeding pipe; 14. Discharge port; 15. Collection box; 2. Mounting base; 21. Connecting rod; 22. Slide groove; 23. Sliding block; 24. Cleaning brush; 25. Slide rod; 26. Spring; 3. Movable block; 31. Filter screen; 32. Connecting block; 33. Base plate; 34. Drive motor; 4. First baffle; 41. Second baffle; 5. Exhaust fan; 6. Connecting pipe. Detailed Implementation
[0031] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions in the embodiments will be clearly and completely described below with reference to the accompanying drawings. The following embodiments are used to illustrate this utility model.
[0032] Please see Figure 1-5 A continuous polishing and electrostatic dust removal device for capsules includes a mounting frame 1 with mounting positions; a processing component mounted on the mounting frame 1 for processing capsules, comprising a base 11, an upper seat 12, a mounting base 2, and a movable block 3. The base 11 is fixedly connected to the mounting frame 1, and the upper seat 12 is connected to the base 11 by fasteners, including but not limited to bolts. The mounting base 2 is fixedly connected to the upper seat 12, and the movable block 3 is movably connected to the base 11, with a gap between the movable block 3 and the mounting base 2. A feeding pipe 13 is fixedly connected to the top of the upper seat 12, through which capsules are fed into the base 11. The capsules are continuously processed by components within the processing component. During the intermittent communication between the filter screen 31 and the port of the connecting pipe 6, an intermittent extraction force is applied to the base 11, forming pulse extraction. Due to the intermittent pulse extraction, the force of intermittent suction is applied instantaneously, improving the collection efficiency of the drug dust.
[0033] The upper seat 12 and the mounting base 2 are provided with multiple connecting rods 21, each of which is fixedly connected to the mounting base 2. Each connecting rod 21 is connected to the upper seat 12 by fasteners, including but not limited to bolts. The bottom of the mounting base 2 is fixedly connected to a sliding groove 22, and a sliding block 23 is slidably connected within the sliding groove 22. Sliding rods 25 are arranged in an array between the sliding block 23 and the mounting base 2, and each sliding rod 25 is fixedly connected to the sliding block 23 and slidably connected to its corresponding mounting base 2. Each sliding rod 25 is fitted with a spring 26, and the end of each spring 26 is fixedly connected to its corresponding mounting base 2 and sliding block 23. The bottom of the sliding block 23 is fixedly connected with multiple cleaning brushes 24. The upper seat 12 and the connecting rods 21 are connected by fasteners. When the mounting base 2 needs to be replaced, the fasteners are used to... The connecting rod 21 is separated from the upper seat 12, and the mounting seat 2 of a suitable size is installed to adapt to different sizes of capsules. The gap between the mounting seat 2 and the movable block 3 is adjusted to match the capsules. The capsules are driven by the base plate 33, and the capsules are in close contact with the cleaning brush 24. The cleaning brush 24 removes impurities such as drug dust from the surface of the capsules through friction. The cleaning brush 24 is pushed upwards in contact with the capsules. The cleaning brush 24 drives the sliding block 23 and the sliding rod 25 to move upwards. The spring 26 is compressed by the sliding block 23 and deforms. The spring 26 applies the deformation force to the sliding block 23 and the cleaning brush 24, making the cleaning brush 24 fit tightly with the capsules, improving the cleaning effect. The gap between the mounting seat 2 and the sliding block 23 is blocked by the sliding groove 22 to prevent the capsules from entering the gap between the mounting seat 2 and the sliding block 23 during the processing of the capsules.
[0034] The base 11 has a first baffle 4 fixedly connected to its upper end. The first baffle 4 is crescent-shaped and is slidably connected to the mounting base 2 and the movable block 3. A second baffle 41 is provided between the movable block 3 and the base plate 33. The movable block 3 and the base plate 33 are slidably connected to the second baffle 41. The second baffle 41 is fixedly connected to the base 11 and is crescent-shaped. An opening is provided on the base 11 at the notch of the second baffle 41, and a discharge port 14 is fixedly connected thereto. The first baffle 4 controls the connection between the mounting base 2 and the movable block 3. The gap between blocks 3 is blocked to prevent uncleaned capsules from being discharged directly from the discharge port 14 after falling in. The space between the movable block 3 and the base plate 33 is blocked by the second baffle 41. The capsules are blocked from entering the space between the movable block 3 and the base plate 33, preventing the capsules from being subjected to continuous wear and compression. Capsule breakage will affect the quality. After cleaning, the capsules are discharged from the discharge port 14 through the gap in the second baffle 41.
[0035] The movable block 3 is arranged with connecting blocks 32 in an array, and each connecting block 32 is fixedly connected to the movable block 3. A base plate 33 is fixedly connected to the bottom of each connecting block 32. A drive motor 34 is fixedly connected to the bottom of the base 11, and the output end of the drive motor 34 is fixedly connected to the base plate 33. The movable block 3 and the base plate 33 are rotatably connected to the base 11. Filter screens 31 are arranged in an array on the bottom of the base plate 33, and each filter screen 31 is fixedly connected to the base plate 33. Multiple connecting pipes 6 are fixedly connected to the bottom of the base 11, and each connecting pipe 6 is connected to a... The corresponding filter screen 31 is connected, and the drive motor 34 drives the base plate 33 to rotate through the output end. The base plate 33 guides the capsule to move during rotation. The capsule is in close contact with the cleaning brush 24 during movement, and the movement of the base plate 33 drives the movable block 3 to rotate. During rotation, the capsule in the gap between the mounting seat 2 and the movable block 3 is fed into the space of the base plate 33 due to the rotation of the movable block 3, realizing continuous capsule processing. During the rotation of the base plate 33, the filter screen 31 and the port of the connecting pipe 6 are intermittently connected. The filter screen 31 blocks the capsule but allows drug dust to pass through.
[0036] Each connecting pipe 6 has a fixed bottom connection to an exhaust fan 5, and the output end of the exhaust fan 5 is fixedly connected to a collection box 15. During operation, the exhaust fan 5 continuously draws air from the base 11, and the dust is drawn out through the airflow and collected through the collection box 15. When the filter screen 31 is intermittently connected to the port of the connecting pipe 6, an intermittent suction force is applied to the base 11 to form pulse extraction. Due to the intermittent pulse extraction, the dust is momentarily drawn by the intermittent suction force, which improves the dust collection efficiency.
[0037] Working principle: The drive motor 34 drives the base plate 33 to rotate through its output end. During rotation, the base plate 33 guides the capsules to move, ensuring close contact between the capsules and the cleaning brush 24. The movement of the base plate 33 also drives the movable block 3 to rotate. As the movable block 3 rotates, the capsules in the gap between the mounting base 2 and the movable block 3 are fed into the space of the base plate 33, achieving continuous capsule processing. During the rotation of the base plate 33, the filter screen 31 intermittently communicates with the port of the connecting pipe 6. The filter screen 31 blocks the capsules but allows drug dust to pass through. The first baffle 4 controls the gap between the mounting base 2 and the movable block 3. The system uses a second baffle 41 to shield the space between the movable block 3 and the base plate 33. This shielding prevents uncleaned capsules from being discharged directly from the discharge port 14 after falling in. The second baffle 41 also shields the space between the movable block 3 and the base plate 33, preventing capsules from entering and being subjected to continuous wear and pressure, which could lead to capsule breakage and affect quality. Cleaned capsules are discharged from the discharge port 14 through the notch in the second baffle 41. The upper seat 12 and the connecting rod 21 are connected by fasteners. When the mounting seat 2 needs to be replaced, it is secured... The connecting rod 21 is separated from the upper seat 12, and the mounting seat 2 of the appropriate size is installed to adapt to different sizes of capsules. The gap between the mounting seat 2 and the movable block 3 is adjusted to match the capsules. The capsules are driven by the base plate 33, and the capsules are in close contact with the cleaning brush 24. The cleaning brush 24 removes drug dust and other impurities from the surface of the capsules through friction. The cleaning brush 24 is pushed upwards in contact with the capsules, and the cleaning brush 24 drives the sliding block 23 and the sliding rod 25 to move upwards. The spring 26 is compressed by the sliding block 23 and deforms. The spring 26 applies the deformation force to the sliding block 23 and the cleaning brush 24. The cleaning brush 24 is tightly attached to the capsule to improve the cleaning effect. The gap between the mounting base 2 and the sliding block 23 is blocked by the sliding groove 22 to prevent the capsule from entering the gap between the mounting base 2 and the sliding block 23 during the processing of the capsule. The exhaust fan 5 continuously draws air from the base 11 during operation, and the drug dust is drawn out by the air flow and collected by the collection box 15. With the filter screen 31 and the port of the connecting pipe 6 intermittently connected, an intermittent suction force is applied to the base 11 to form pulse extraction. Due to the intermittent pulse extraction, the drug dust is intermittently drawn by the force, which improves the collection efficiency of drug dust.
[0038] It is understood that this utility model has been described through some embodiments, and those skilled in the art will recognize that various changes or equivalent substitutions can be made to these features and embodiments without departing from the spirit and scope of this utility model. Furthermore, under the teachings of this utility model, these features and embodiments can be modified to adapt to specific situations and materials without departing from the spirit and scope of this utility model. Therefore, this utility model is not limited to the specific embodiments disclosed herein, and all embodiments falling within the scope of the claims of this application are within the protection scope of this utility model.
Claims
1. A capsule continuous polishing and electrostatic dust removal device, characterized by, include: Mounting bracket (1), with mounting positions provided on the mounting bracket (1); The processing component is set on the mounting frame (1) and is used to process capsules. The processing component includes a base (11), an upper seat (12), a mounting seat (2) and a movable block (3). The base (11) is fixedly connected to the mounting frame (1), the upper seat (12) is connected to the base (11) by fasteners, the mounting seat (2) is fixedly connected to the upper seat (12), the movable block (3) is movably connected to the base (11), there is a gap between the movable block (3) and the mounting seat (2), and a feeding tube (13) is fixedly connected to the top of the upper seat (12).
2. The capsule continuous polishing and electrostatic precipitation device according to claim 1, characterized by, Multiple connecting rods (21) are provided between the upper seat (12) and the mounting base (2), and each connecting rod (21) is fixedly connected to the mounting base (2), and each connecting rod (21) is connected to the upper seat (12) by fasteners.
3. The capsule continuous polishing and electrostatic precipitation device according to claim 1, wherein The bottom of the mounting base (2) is fixedly connected to a sliding groove (22), a sliding block (23) is slidably connected in the sliding groove (22), and sliding rods (25) are arranged in an array between the sliding block (23) and the mounting base (2). Each sliding rod (25) is fixedly connected to the sliding block (23), and each sliding rod (25) is slidably connected to the corresponding mounting base (2).
4. The capsule continuous polishing and electrostatic precipitation device according to claim 3, wherein Each of the slide bars (25) is fitted with a spring (26), and the end of each spring (26) is fixedly connected to the corresponding mounting base (2) and sliding block (23). Multiple cleaning brushes (24) are fixedly connected to the bottom of the sliding block (23).
5. The capsule continuous polishing and electrostatic precipitation apparatus according to claim 1, wherein The upper end of the base (11) is fixedly connected to a first baffle (4), which is crescent-shaped and is slidably connected to the mounting base (2) and the movable block (3).
6. The capsule continuous polishing and electrostatic precipitation apparatus according to claim 1, wherein The movable block (3) is provided with an array of connecting blocks (32), and each connecting block (32) is fixedly connected to the movable block (3), and each connecting block (32) is fixedly connected to a base plate (33) at its bottom.
7. The capsule continuous polishing and electrostatic precipitation device according to claim 6, wherein A drive motor (34) is fixedly connected to the bottom of the base (11). The output end of the drive motor (34) is fixedly connected to the base plate (33). The movable block (3) and the base plate (33) are rotatably connected to the base (11).
8. The capsule continuous polishing and electrostatic precipitation apparatus according to claim 6, wherein A second baffle (41) is provided between the movable block (3) and the base plate (33). The movable block (3) and the base plate (33) are slidably connected to the second baffle (41). The second baffle (41) is fixedly connected to the base (11). The second baffle (41) is crescent-shaped. An opening is provided on the base (11) at the notch of the second baffle (41) and a discharge port (14) is fixedly connected to it.
9. The capsule continuous polishing and electrostatic dust removal device according to claim 6, characterized in that, The bottom of the base plate (33) is provided with a filter screen (31), and each filter screen (31) is fixedly connected to the base plate (33). The bottom of the base (11) is fixedly connected with multiple connecting pipes (6), and each connecting pipe (6) is connected to the corresponding filter screen (31).
10. The capsule continuous polishing and electrostatic dust removal device according to claim 9, characterized in that, Each of the connecting pipes (6) is fixedly connected to a fan (5) at its bottom, and a collection box (15) is fixedly connected to the output end of the fan (5).