Energy-saving hydraulic device for making fly ash brick

Abstract

This utility model relates to the field of brick-making equipment technology and discloses an energy-saving autoclaved fly ash brick hydraulic brick-making device, including a processing table, a feeding platform on the right side of the processing table, a pressing component at the top of the processing table, and a heating component at the top of the pressing component. This energy-saving autoclaved fly ash brick hydraulic brick-making device, by setting up the pressing component, allows for the installation of corresponding pressing frames according to the required brick size before use, and fixation using a magnetic structure and mounting bolts. Adjacent pressing frames are connected by conventional threads, and screws are installed at equal intervals on the back. After installation, a hydraulic telescopic rod can be activated to move the placement plate downwards, allowing the pressing frame to press the bricks. During installation, a positioning connection component is provided for convenient positioning, and the magnetic structure allows for quick initial connection after positioning, eliminating the need for supporting the mold components during subsequent installation, resulting in good performance during use.

Description

Technical Field

[0001] This utility model relates to the field of brick-making equipment technology, specifically to an energy-saving autoclaved fly ash brick hydraulic brick-making device. Background Technology

[0002] Against the backdrop of the construction industry's vigorous promotion of green development and energy conservation and emission reduction, energy-saving autoclaved fly ash bricks have become an ideal alternative to traditional clay bricks due to their lightweight, high strength, thermal insulation, and sound insulation properties. They are widely used in the field of wall materials. As a key piece of equipment in the production process of energy-saving autoclaved fly ash bricks, the performance of hydraulic brick-making equipment directly affects the quality of the bricks, production efficiency, and energy consumption.

[0003] The prior art discloses an energy-saving autoclaved fly ash brick hydraulic brick-making device (publication number CN221021507U), belonging to the technical field of fly ash brick processing equipment. It includes a base, a placement plate on the base, a support frame on the placement plate, a hydraulic cylinder on the support frame, a movable plate slidably connected to the side of the support frame, and the hydraulic cylinder connected to the movable plate. Placement slots are provided on both sides of the movable plate. This energy-saving autoclaved fly ash brick hydraulic brick-making device, through the arrangement of a cylinder, movable plate, pull rod, locking block, locking groove, limiting rod, and limiting hole, further avoids the need for workers to use auxiliary tools to unscrew multiple bolts one by one for disassembly. Simultaneously, it facilitates the contact and separation of the limiting rod and the limiting hole.

[0004] The aforementioned energy-saving autoclaved fly ash brick hydraulic brick-making device can realize the rapid installation and disassembly of the upper mold, making the installation and disassembly of the upper mold more convenient and faster. However, the mold does not have a positioning connection component during installation, making positioning inconvenient and lacking a preliminary connection structure. The mold needs to be supported throughout the installation process, resulting in poor performance during use. Improvements are needed. Utility Model Content

[0005] The purpose of this invention is to provide an energy-saving autoclaved fly ash brick hydraulic brick-making device to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution: an energy-saving autoclaved fly ash brick hydraulic brick making device, including a processing table, a feeding table on the right side of the processing table, a pressing component at the top of the interior of the processing table, and a heating component at the top of the pressing component.

[0007] The pressing assembly includes a hydraulic telescopic rod, a placement round seat, a sliding frame, a placement plate, a vertical plate, a limiting slide, a magnetic block, a magnetic positioning frame, mounting bolts, and a pressing frame. The placement round seat is fixedly connected to the right side of the top interior of the processing table. The hydraulic telescopic rod is fixedly connected to the interior of the placement round seat. The sliding frame is fixedly connected to the bottom of the hydraulic telescopic rod and slidably connected to the back and front sides of the processing table near the right side. The placement plate is fixedly connected to the left side of the sliding frame. The vertical plate is fixedly connected to the top of the placement plate. The limiting slide is fixedly connected to the front of the vertical plate. The magnetic block is slidably connected to the interior of the limiting slide and the interior of the vertical plate. The pressing frame is fixedly connected to the back of the magnetic block, and the magnetic positioning frame is fixedly connected to the top of the placement plate.

[0008] Preferably, the heating assembly includes a connecting plate, a heating wire, a placement block, a gas supply pipe, a hollow connecting box, a gas pump, a gas cylinder, and a placement stand. The placement stand is fixedly connected to the top of the placement plate, the connecting plate is fixedly connected to the inside of the placement stand, the heating wire is fixedly connected to the surface of the gas supply pipe, the placement block is fixedly connected to the top of the gas supply pipe, the heating wire is connected to the inside of the placement block, the hollow connecting box is fixedly connected to the front of the gas supply pipe, the gas pump is fixedly connected to the bottom of the hollow connecting box, and the gas cylinder is fixedly connected to the left side of the front of the gas pump.

[0009] Preferably, the upright plate has a sliding groove inside, the width of which is adapted to the internal distance of the limiting slide, which can limit the sliding and ensure that there is no left or right deviation during sliding, which would affect the accuracy of positioning and installation.

[0010] Preferably, the width of the magnetic block is adapted to the internal left and right distance of the magnet positioning frame. The magnetic block is inserted into the inside of the magnet positioning frame and magnetically connected to the magnet positioning frame. The magnetic structure formed by the magnetic block and the magnet positioning frame can achieve a preliminary connection after positioning, which is convenient for installation.

[0011] Preferably, the front of the pressing frame is provided with a ventilation groove, the back of the connecting plate is connected to the front of the pressing frame, the air supply pipe extends through the interior of the connecting plate and is connected to the front of the pressing frame, and the diameter of the air supply pipe is adapted to the diameter of the ventilation groove.

[0012] Preferably, a limiting ring is fixedly connected to the top of the magnetic block, and an internal thread groove is provided inside the limiting ring. A connecting screw hole with the same diameter as the internal thread groove is provided inside the magnetic block. A connecting thread groove with the same diameter as the connecting screw hole is provided on the top of the placement plate. The mounting bolt is threadedly connected to the inside of the magnetic block and to the top of the placement plate.

[0013] Preferably, a connecting air pipe is fixedly connected to the left side of the air pump, and the end of the connecting air pipe away from the air pump is fixedly connected to the bottom of the hollow connecting box.

[0014] Compared with the prior art, the beneficial effects of this utility model are:

[0015] 1. This energy-saving autoclaved fly ash brick hydraulic brick-making device features a pressing component. Before use, the corresponding pressing frame is installed according to the required brick size and fixed using a magnetic structure and mounting bolts. Adjacent pressing frames are connected by conventional threads, with screws evenly spaced on the back. After installation, the hydraulic telescopic rod can be activated to move the placement plate downwards, allowing the pressing frame to press the bricks. The device includes a positioning connection component for easy positioning during installation, and the magnetic structure allows for quick initial connection after positioning. Subsequent installation does not require supporting the mold components, resulting in excellent performance during use.

[0016] 2. This energy-saving autoclaved fly ash brick hydraulic brick-making device is equipped with a heating component. The heating wire is activated to heat the air drawn into the air supply pipe. The air supply equipment is an air pump, which is activated in time to inject gas into the hollow connecting box in conjunction with the connecting air pipe. The gas then enters the inner wall of the air supply pipe, is heated, and is sprayed into the interior of the pressing frame through the air supply pipe for further heating. After heating, the brick is placed and pressed into shape. It is convenient to use. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the overall three-dimensional structure of the present invention;

[0018] Figure 2 This utility model Figure 1 Enlarged structural diagram at point A in the middle;

[0019] Figure 3 This is a three-dimensional structural diagram of the heating component of this utility model;

[0020] Figure 4 This utility model Figure 3 Enlarged structural diagram at point B.

[0021] In the diagram: 1. Processing table; 2. Feeding table; 3. Pressing assembly; 301. Hydraulic telescopic rod; 302. Placement round seat; 303. Sliding frame; 304. Placement plate; 305. Vertical plate; 306. Limiting slide; 307. Magnetic block; 308. Magnetic positioning frame; 309. Mounting bolt; 310. Pressing frame; 4. Heating assembly; 401. Connecting plate; 402. Heating wire; 403. Placement block; 404. Air supply pipe; 405. Hollow connecting box; 406. Air pump; 407. Air cylinder; 408. Placement stand. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] Please see Figure 1-4 The present invention provides the following technical solution:

[0024] An energy-saving autoclaved fly ash brick hydraulic brick making device includes a processing table 1, a feeding table 2 on the right side of the processing table 1, a pressing component 3 at the top inside the processing table 1, and a heating component 4 at the top of the pressing component 3.

[0025] The pressing assembly 3 includes a hydraulic telescopic rod 301, a placement round seat 302, a sliding frame 303, a placement plate 304, a vertical plate 305, a limiting slide 306, a magnetic block 307, a magnetic positioning frame 308, mounting bolts 309, and a pressing frame 310. The placement round seat 302 is fixedly connected to the inside top right side of the processing table 1. The hydraulic telescopic rod 301 is fixedly connected to the inside of the placement round seat 302. The sliding frame 303 is fixedly connected to the bottom of the hydraulic telescopic rod 301 and slidably connected to the inside back and front right side of the processing table 1. The placement plate 304 is fixedly connected to the left side of the sliding frame 303, the upright plate 305 is fixedly connected to the top of the placement plate 304, the limiting slide 306 is fixedly connected to the front of the upright plate 305, the magnetic block 307 is slidably connected to the inside of the limiting slide 306, the magnetic block 307 is slidably connected to the inside of the upright plate 305, the pressing frame 310 is fixedly connected to the back of the magnetic block 307, and the magnetic positioning frame 308 is fixedly connected to the top of the placement plate 304. The upright plate 305 has a groove inside, the width of which is adapted to the internal distance of the limiting slide 306. It can limit the sliding, ensuring that there is no left or right deviation during sliding that would affect the positioning and installation accuracy. The width of the magnetic block 307 is adapted to the internal left and right distance of the magnet positioning frame 308. The magnetic block 307 is inserted into the inside of the magnet positioning frame 308 and magnetically connected to the magnet positioning frame 308. The magnetic structure formed by the magnetic block 307 and the magnet positioning frame 308 can achieve a preliminary connection after positioning, which is convenient for installation. The front of the pressing frame 310 has a ventilation groove, and the back of the connecting plate 401 is connected to the front of the pressing frame 310, providing ventilation for the air intake. The air pipe 404 extends through the interior of the connecting plate 401 and connects to the front of the pressing frame 310. The diameter of the air supply pipe 404 is adapted to the diameter of the air groove. The top of the magnetic block 307 is fixedly connected to a limiting ring. The limiting ring has an internal thread groove. The magnetic block 307 has a connecting screw hole with the same diameter as the internal thread groove. The top of the plate 304 has a connecting thread groove with the same diameter as the connecting screw hole. The mounting bolt 309 is threaded into the interior of the magnetic block 307 and into the top of the plate 304.

[0026] The heating assembly 4 includes a connecting plate 401, a heating wire 402, a placement block 403, an air supply pipe 404, a hollow connecting box 405, an air pump 406, an air cylinder 407, and a placement stand 408. The placement stand 408 is fixedly connected to the top of the placement plate 404, the connecting plate 401 is fixedly connected to the inside of the placement stand 408, the heating wire 402 is fixedly connected to the surface of the air supply pipe 404, the placement block 403 is fixedly connected to the top of the air supply pipe 404, the heating wire 402 is connected to the inside of the placement block 403, the hollow connecting box 405 is fixedly connected to the front of the air supply pipe 404, the air pump 406 is fixedly connected to the bottom of the hollow connecting box 405, the air cylinder 407 is fixedly connected to the left side of the front of the air pump 406, a connecting air pipe is fixedly connected to the left side of the air pump 406, and the end of the connecting air pipe away from the air pump 406 is fixedly connected to the bottom of the hollow connecting box 405.

[0027] In use, the fly ash bricks to be autoclaved are placed on the top of the feeding platform 2, and then pushed to the left to the bottom of the processing platform 1. Then, the pressing component 3 and the heating component 4 can be used for pressing. Before use, the corresponding pressing frame 310 can be installed according to the size of the bricks to be pressed. During installation, the magnetic block 307 on the front of the pressing frame 310 of the corresponding size is inserted through the vertical plate 305 and the limiting slide 306, and then slides down into the limiting slide 306 until the magnetic block 307 is inserted into the inside of the magnet positioning frame 308. The magnetic block 307 and the magnet positioning frame 308 are magnetically connected, so they can be magnetically attracted together after contact. When placing, the internal thread groove inside the limiting ring body needs to be aligned with the threaded connection groove on the top of the placement plate 304. After the attraction and positioning, the mounting bolts 30 can be installed. 9. Screw the magnetic block 307 and the top of the placement plate 304 to install the magnetic block 307, which in turn allows the pressing frame 310 to be installed. The adjacent pressing frames 310 are connected by conventional threads, and the screws are installed at equal intervals on the back. After installation, the hydraulic telescopic rod 301 can be activated to move the placement plate 304 downward, allowing the pressing frame 310 to be pressed. Before pressing, it needs to be heated to soften it for easier pressing. The heating wire 402 can be activated to heat the air drawn into the air supply pipe 404. The air supply device is the air pump 406. When the air pump 406 is activated, it works with the connecting air pipe to inject gas into the hollow connecting box 405, and then enters the inner wall of the air supply pipe 404. After heating, the gas is sprayed into the interior of the pressing frame 310 through the air supply pipe 404 for heating. After heating, it is placed and pressed into shape, which is convenient to use.

[0028] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to the embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An energy-saving hydraulic brick making device for fly ash brick, comprising a processing table (1), characterized in that: A feeding platform (2) is provided on the right side of the processing table (1), a pressing component (3) is provided at the top inside the processing table (1), and a heating component (4) is provided at the top of the pressing component (3). The pressing assembly (3) includes a hydraulic telescopic rod (301), a placement round seat (302), a sliding frame (303), a placement plate (304), a vertical plate (305), a limiting slide (306), a magnetic block (307), a magnetic positioning frame (308), mounting bolts (309), and a pressing frame (310). The placement round seat (302) is fixedly connected to the right side of the top inside of the processing table (1). The hydraulic telescopic rod (301) is fixedly connected to the inside of the placement round seat (302). The sliding frame (303) is fixedly connected to the bottom of the hydraulic telescopic rod (301). The sliding frame (303) is slidably connected to the bottom of the hydraulic telescopic rod (301). The back and front sides of the processing table (1) are close to the right side. The placement plate (304) is fixedly connected to the left side of the sliding frame (303). The upright plate (305) is fixedly connected to the top of the placement plate (304). The limiting slide (306) is fixedly connected to the front of the upright plate (305). The magnetic block (307) is slidably connected to the inside of the limiting slide (306). The magnetic block (307) is slidably connected to the inside of the upright plate (305). The pressing frame (310) is fixedly connected to the back of the magnetic block (307). The magnet positioning frame (308) is fixedly connected to the top of the placement plate (304).

2. The hydraulic brick making apparatus for energy saving fly ash brick as claimed in claim 1 wherein: The heating assembly (4) includes a connecting plate (401), a heating wire (402), a placement block (403), an air supply pipe (404), a hollow connecting box (405), an air pump (406), an air cylinder (407), and a placement stand (408). The placement stand (408) is fixedly connected to the top of the placement plate (304), the connecting plate (401) is fixedly connected to the inside of the placement stand (408), the heating wire (402) is fixedly connected to the surface of the air supply pipe (404), the placement block (403) is fixedly connected to the top of the air supply pipe (404), the heating wire (402) is connected to the inside of the placement block (403), the hollow connecting box (405) is fixedly connected to the front of the air supply pipe (404), the air pump (406) is fixedly connected to the bottom of the hollow connecting box (405), and the air cylinder (407) is fixedly connected to the left side of the front of the air pump (406).

3. The hydraulic brick making apparatus for energy saving fly ash brick as claimed in claim 1 wherein: The interior of the upright plate (305) is provided with a sliding groove, the width of which is adapted to the interior distance of the limiting slide (306).

4. The hydraulic brick making apparatus for energy saving fly ash brick as claimed in claim 1 wherein: The width of the magnetic block (307) is adapted to the left and right distance inside the magnet positioning frame (308). The magnetic block (307) is inserted into the inside of the magnet positioning frame (308) and is magnetically connected to the magnet positioning frame (308).

5. The energy-saving autoclaved fly ash brick hydraulic brick-making device according to claim 2, characterized in that: The front of the pressing frame (310) is provided with a ventilation groove, the back of the connecting plate (401) is connected to the front of the pressing frame (310), the air supply pipe (404) extends through the interior of the connecting plate (401) and is connected to the front of the pressing frame (310), and the diameter of the air supply pipe (404) is adapted to the diameter of the ventilation groove.

6. The energy-saving autoclaved fly ash brick hydraulic brick-making device according to claim 1, characterized in that: The top of the magnetic block (307) is fixedly connected to a limiting ring body, and the limiting ring body has an internal thread groove. The magnetic block (307) has a connecting screw hole with the same diameter as the internal thread groove. The top of the placement plate (304) has a connecting thread groove with the same diameter as the connecting screw hole. The mounting bolt (309) is threaded to the inside of the magnetic block (307) and to the top of the placement plate (304).

7. The energy-saving autoclaved fly ash brick hydraulic brick-making device according to claim 2, characterized in that: A connecting air pipe is fixedly connected to the left side of the air pump (406), and the end of the connecting air pipe away from the air pump (406) is fixedly connected to the bottom of the hollow connecting box (405).

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