A new material injection molding integrated device

By introducing an adjustable structure and scraper into the new material injection molding equipment, the problems of material retention and blockage caused by fixed conveying angle were solved, and flexible adjustment of the conveying pipe angle and auxiliary feeding were realized, thereby improving production efficiency.

CN224374690UActive Publication Date: 2026-06-19HANGZHOU ROYAL CRAFT INDUSTRIAL CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
HANGZHOU ROYAL CRAFT INDUSTRIAL CO LTD
Filing Date
2025-06-13
Publication Date
2026-06-19

AI Technical Summary

Technical Problem

In existing new material injection molding equipment, the tilt angle of the conveying structure cannot be adjusted, which makes the material conveying unsuitable for the physical properties of different materials, and may lead to problems such as excessive residence time, solidification or blockage.

Method used

An adjustment structure including a mounting base, gears, ratchet, pawl, toothed plate, and support column is designed to adjust the inclination angle of the conveying pipe and to assist in feeding through scrapers and connecting columns, thereby preventing material stagnation and blockage.

Benefits of technology

It enables the adjustment of the conveying pipe angle according to the material characteristics, avoiding material stagnation and blockage, simplifying the cleaning of the inside of the conveying pipe, and improving production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

This utility model relates to the field of injection molding equipment technology, and in particular to a new integrated injection molding equipment for materials. Its technical solution includes a base plate, on the top of which is provided a material storage tank for storing materials, a melting tank for heating and melting materials, and an injection molding assembly for molding. A conveying pipe for conveying materials is movably mounted on the top of the base plate, and a motor for driving is fixedly mounted at one end of the conveying pipe. An adjustment structure for adjusting the tilt angle of the conveying pipe is provided on the top of the base plate. The adjustment structure includes a mounting base. This utility model, through the arrangement of the mounting base, ratchet, pawl, gear, toothed plate, connecting block, and support column, can adjust the tilt angle of the conveying pipe according to the characteristics of the material, ensuring that the material conveying is not affected and effectively preventing premature solidification or blockage due to excessive residence time.
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Description

Technical Field

[0001] This utility model relates to the field of injection molding equipment technology, and in particular to a new integrated injection molding equipment for materials. Background Technology

[0002] In modern manufacturing, the application of new materials is becoming increasingly widespread, such as high-performance engineering plastics, biodegradable materials, and nanocomposite materials. These new materials have excellent physical and chemical properties and can meet the stringent requirements of high-end manufacturing for product performance. In order to improve production efficiency, multiple production links are integrated, with material conveying being the first link in production.

[0003] Since the tilt angle of the conveying structure cannot be adjusted and the physical properties of the materials are different, a fixed conveying angle will affect the conveying of materials. In view of the above reasons, this application proposes a new integrated material injection molding equipment. Summary of the Invention

[0004] The purpose of this invention is to address the problems existing in the background technology by proposing a new integrated material injection molding equipment.

[0005] The technical solution of this utility model is as follows: a new material injection molding integrated equipment, including a base plate, a storage tank for storing materials, a melting tank for heating and melting materials, and an injection molding component for molding are provided on the top of the base plate. A conveying pipe for conveying materials is movably provided on the top of the base plate. A motor for driving is fixedly provided at one end of the conveying pipe. An adjustment structure for adjusting the tilt angle of the conveying pipe is provided on the top of the base plate.

[0006] The adjustment structure includes a mounting base for installation, a toothed plate for lifting and lowering is movably disposed within the mounting base, a gear for driving the toothed plate is disposed on one side of the mounting base, a rectangular plate for extruding the conveying pipe is disposed on the top of the toothed plate, and a ratchet and pawl for positioning are disposed on the front side of the gear.

[0007] Optionally, a connecting shaft is fixedly provided on the back of the gear, and a mounting plate is movably provided at the end of the connecting shaft away from the gear. The mounting plate and the mounting seat are fixedly connected, and a through groove is provided on one side of the mounting seat. The gear and the gear plate mesh and drive each other.

[0008] Optionally, a connecting rod is fixedly provided on the front side of the gear, and the other end of the connecting rod is fixedly connected to the ratchet.

[0009] Optionally, a rotating shaft is fixedly provided on the back of the pawl, and a fixed seat is movably provided at the end of the rotating shaft away from the pawl, and the fixed seat and the mounting seat are fixedly connected.

[0010] Optionally, a coil spring is fixedly provided inside the fixed base, and the inner ring of the coil spring is fixedly sleeved on the rotating shaft.

[0011] Optionally, a connecting block is fixedly provided at the bottom of the conveying pipe, a support column is movably provided at the bottom of the connecting block, the support column is fixedly connected to the base plate, a rotating rod is fixedly provided at the output end of the motor, a conveying screw is fixedly provided on the outside of the rotating rod, multiple connecting columns are fixedly provided on the outside of the rotating rod, a scraper is fixedly provided at the end of the connecting column away from the rotating rod, a feed hopper is fixedly provided at the top of the conveying pipe, and a baffle plate is fixedly provided at the top of the feed hopper.

[0012] Optionally, a horizontal plate is fixedly provided on one side of the support column, a plurality of sliding rods are fixedly provided on the top of the horizontal plate, the same top plate is movably provided on the plurality of sliding rods, a spring is fixedly provided at the bottom of the top plate, the bottom of the spring is fixedly connected to the horizontal plate, and a top block is fixedly provided at the top of the top plate.

[0013] Compared with the prior art, the present invention has the following beneficial technical effects:

[0014] 1. This utility model, through the setting of mounting base, ratchet, pawl, gear, toothed plate, connecting block and support column, can adjust the tilt angle of the conveying pipe according to the characteristics of the material, which can ensure that it will not affect the conveying of the material and effectively prevent premature solidification or blockage due to excessive residence time.

[0015] 2. This utility model, through the setting of multiple connecting columns and scrapers, can scrape off the material adhering to the inner wall of the conveying pipe, which not only plays an auxiliary role in feeding, but also reduces the difficulty of subsequent cleaning of the inside of the conveying pipe. Attached Figure Description

[0016] Figure 1 A first-view perspective three-dimensional structural diagram of the present invention is provided;

[0017] Figure 2 A second-view three-dimensional structural schematic diagram of the present invention is provided;

[0018] Figure 3 A three-dimensional schematic diagram of the adjustment structure in this utility model is provided;

[0019] Figure 4 A cross-sectional view of the conveying pipe in this utility model is provided.

[0020] Figure label:

[0021] 1. Base plate;

[0022] 2. Storage tank;

[0023] 3. Melting box;

[0024] 4. Injection-molded components;

[0025] 5. Conveying pipe;

[0026] 6. Electric motor;

[0027] 7. Adjustment structure; 701. Mounting base; 702. Toothed plate; 703. Rectangular plate; 704. Gear; 705. Connecting rod; 706. Ratchet; 707. Pad; 708. Rotating shaft; 709. Fixed base;

[0028] 8. Connecting block;

[0029] 9. Support columns;

[0030] 10. Horizontal board;

[0031] 11. Slide bar;

[0032] 12. Spring;

[0033] 13. Top slab;

[0034] 14. Top block;

[0035] 15. Rotating rod;

[0036] 16. Conveying screw;

[0037] 17. Scraper;

[0038] 18. Feed hopper;

[0039] 19. Material baffle. Detailed Implementation

[0040] The technical solutions of this disclosure will now be clearly and completely described with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this disclosure, and not all embodiments.

[0041] The components of the embodiments of this disclosure, which are typically described and shown in the accompanying drawings, can be arranged and designed in a variety of different configurations. Therefore, the following detailed description of embodiments of this disclosure provided in the drawings is not intended to limit the scope of the claimed disclosure, but merely to illustrate selected embodiments of the disclosure.

[0042] All other embodiments obtained by those skilled in the art based on the embodiments in this disclosure without inventive effort are within the scope of protection of this disclosure.

[0043] In the description of this disclosure, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this disclosure and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this disclosure.

[0044] In the description of this disclosure, it should be noted that, unless otherwise expressly specified and limited, the terms "installation," "connection," and "linkage" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection between two components. Those skilled in the art can understand the specific meaning of the above terms in this disclosure based on the specific circumstances.

[0045] Example

[0046] like Figure 1-4 As shown, this utility model proposes a novel integrated injection molding equipment for materials, comprising a base plate 1. The top of the base plate 1 is provided with a material storage tank 2 for storing materials, a melting tank 3 for heating and melting materials, and an injection molding assembly 4 for molding. A conveying pipe 5 for conveying materials is movably provided on the top of the base plate 1. A connecting block 8 is fixedly provided at the bottom of the conveying pipe 5. A support column 9 is movably provided at the bottom of the connecting block 8. The support column 9 is fixedly connected to the base plate 1. A horizontal plate 10 is fixedly provided on one side of the support column 9. Multiple sliding rods 11 are fixedly provided on the top of the horizontal plate 10. A top plate is movably provided on the multiple sliding rods 11. 13. A spring 12 is fixedly installed at the bottom of the top plate 13. The bottom of the spring 12 is fixedly connected to the horizontal plate 10. A top block 14 is fixedly installed at the top of the top plate 13. The arrangement of the top block 14, spring 12, top plate 13 and horizontal plate 10 can apply a thrust to the conveying pipe 5 to limit its position and prevent the angle of the conveying pipe 5 from changing without adjustment. A rotating rod 15 is fixedly installed at the output end of the motor 6. A conveying screw 16 is fixedly installed on the outside of the rotating rod 15. A motor 6 for driving is fixedly installed at one end of the conveying pipe 5. An adjustment structure 7 for adjusting the tilt angle of the conveying pipe 5 is provided at the top of the bottom plate 1.

[0047] The adjusting structure 7 includes a mounting base 701 for installation. A gear plate 702 for lifting is movably mounted within the mounting base 701. A gear 704 for driving the gear plate 702 is located on one side of the mounting base 701. A connecting shaft is fixedly mounted on the back of the gear 704. A mounting plate is movably mounted on the end of the connecting shaft away from the gear 704. The mounting plate and the mounting base 701 are fixedly connected. A through groove is provided on one side of the mounting base 701. The gear 704 and the gear plate 702 mesh and drive each other. A rectangular plate 703 for extruding the conveying pipe 5 is located on the top of the gear plate 702. The front is provided with a ratchet 706 and a pawl 707 for positioning. A connecting rod 705 is fixedly provided on the front of the gear 704. The other end of the connecting rod 705 is fixedly connected to the ratchet 706. A rotating shaft 708 is fixedly provided on the back of the pawl 707. A fixed seat 709 is movably provided at the end of the rotating shaft 708 away from the pawl 707. The fixed seat 709 is fixedly connected to the mounting seat 701. A coil spring is fixedly provided inside the fixed seat 709. The inner ring of the coil spring is fixedly sleeved on the rotating shaft 708. The setting of the adjustment structure 7 can change the conveying angle of the equipment by squeezing the conveying pipe 5.

[0048] Multiple connecting columns are fixedly provided on the outside of the rotating rod 15. A scraper 17 is fixedly provided at the end of the connecting column away from the rotating rod 15. The scraper 17 can scrape off the material attached to the inner wall of the conveying pipe 5, which can not only assist in feeding, but also reduce the difficulty of cleaning the inside of the conveying pipe 5 later. A feed hopper 18 is fixedly provided at the top of the conveying pipe 5. A baffle plate 19 is fixedly provided at the top of the feed hopper 18. The baffle plate 19 can prevent the material from spilling.

[0049] In this embodiment, the discharge end of the conveying pipe 5 is connected to the inlet end of the melting tank 3 via a high-pressure and high-temperature resistant hose. The discharge end of the melting tank 3 is connected to the injection nozzle of the injection molding assembly 4 via a hose. During use, the tilt angle of the conveying pipe 5 is first adjusted according to the type of material. The ratchet 706 is rotated clockwise, causing the pawl 707 to be forced out of its current tooth groove and driving the gear 704 to rotate. The gear 704 drives the toothed plate 702, which in turn drives the rectangular plate 703 to press against the top of the conveying pipe 5, thus changing the tilt angle of the conveying pipe 5. When the other tooth groove of the ratchet 706 moves to the end of the pawl 707, the coil spring drives the rotating shaft 708 to reset. The rotating shaft 708 then drives the pawl 707 to lock onto the ratchet 706. Within the tooth groove, the ratchet 706 is positioned in one direction. At this time, the ratchet 706 can only rotate clockwise. When the conveying pipe 5 rotates, the top block 14 will be in real time to fit against the bottom of the conveying pipe 5 to provide thrust, which can effectively prevent the angle of the conveying pipe 5 from changing without adjustment. After adjustment, the ratchet 706 can be stopped from rotating. When adjustment in the opposite direction is needed, the pawl 707 is pulled away from the ratchet 706. When the pawl 707 disengages from the tooth groove of the ratchet 706, adjustment can be performed. The material enters the conveying pipe 5 through the storage tank 2. The motor 6 drives the conveying screw 16 and the connecting column. The connecting column then drives multiple scrapers 17 to scrape off the material attached to the inner wall of the conveying pipe 5, which can play an auxiliary role in discharging.

[0050] The above specific embodiments are merely several optional embodiments of this utility model. Based on the technical solution of this utility model and the relevant teachings of the above embodiments, those skilled in the art can make various alternative improvements and combinations to the above specific embodiments.

Claims

1. A novel integrated injection molding equipment for materials, comprising a base plate (1), wherein the top of the base plate (1) is provided with a storage tank (2) for storing materials, a melting tank (3) for heating and melting materials, and an injection molding assembly (4) for molding; a conveying pipe (5) for conveying materials is movably provided on the top of the base plate (1), and a motor (6) for driving is fixedly provided at one end of the conveying pipe (5), characterized in that: The top of the base plate (1) is provided with an adjustment structure (7) for adjusting the tilt angle of the conveying pipe (5). The adjustment structure (7) includes a mounting base (701) for installation, a toothed plate (702) for lifting is movably provided in the mounting base (701), a gear (704) for driving the toothed plate (702) is provided on one side of the mounting base (701), a rectangular plate (703) for extruding the conveying pipe (5) is provided on the top of the toothed plate (702), and a ratchet (706) and a pawl (707) for positioning are provided on the front of the gear (704).

2. The injection molding integrated equipment of a new material according to claim 1, characterized in that, A connecting shaft is fixedly provided on the back of the gear (704), and a mounting plate is movably provided at the end of the connecting shaft away from the gear (704). The mounting plate and the mounting seat (701) are fixedly connected. A through groove is provided on one side of the mounting seat (701). The gear (704) and the toothed plate (702) mesh and drive each other.

3. The injection molding integrated equipment of a new material according to claim 1, characterized in that, A connecting rod (705) is fixedly provided on the front side of the gear (704), and the other end of the connecting rod (705) is fixedly connected to the ratchet (706).

4. The new material injection molding integrated equipment according to claim 1, characterized in that, A rotating shaft (708) is fixedly provided on the back of the pawl (707), and a fixed seat (709) is movably provided at one end of the rotating shaft (708) away from the pawl (707). The fixed seat (709) and the mounting seat (701) are fixedly connected.

5. The new material injection molding integrated equipment according to claim 4, characterized in that, A coil spring is fixedly installed inside the fixed base (709), and the inner ring of the coil spring is fixedly sleeved on the rotating shaft (708).

6. The new material injection molding integrated equipment according to claim 1, characterized in that, A connecting block (8) is fixedly provided at the bottom of the conveying pipe (5), and a support column (9) is movably provided at the bottom of the connecting block (8). The support column (9) is fixedly connected to the base plate (1). A rotating rod (15) is fixedly provided at the output end of the motor (6). A conveying screw (16) is fixedly provided on the outside of the rotating rod (15). Multiple connecting columns are fixedly provided on the outside of the rotating rod (15). A scraper (17) is fixedly provided at the end of the connecting column away from the rotating rod (15). A feed hopper (18) is fixedly provided at the top of the conveying pipe (5), and a baffle plate (19) is fixedly provided at the top of the feed hopper (18).

7. The new material injection molding integrated equipment according to claim 6, characterized in that, A horizontal plate (10) is fixedly provided on one side of the support column (9). Multiple sliding rods (11) are fixedly provided on the top of the horizontal plate (10). The same top plate (13) is movably provided on the multiple sliding rods (11). A spring (12) is fixedly provided at the bottom of the top plate (13). The bottom of the spring (12) is fixedly connected to the horizontal plate (10). A top block (14) is fixedly provided at the top of the top plate (13).