Special-purpose package molding intelligent deviation rectifying winding machine

Abstract

The utility model relates to rectification winding machine technical field, concretely is a kind of special package module intelligent rectification winding machine, including bottom plate, horizontal sliding table, longitudinal sliding table and winding device, the top fixed connection of bottom plate is fixedly connected with the bottom fixed connection of horizontal sliding table, the one end fixed connection of bottom plate upper surface has winding device, the upper surface of horizontal sliding table is connected with longitudinal sliding table by drive mechanism screw thread, the upper surface of horizontal sliding table is provided with moving mechanism, the outer surface screw thread connection of moving mechanism has moving frame, the outer surface of moving frame is clamped with film rolling by clamping structure.The utility model, through the setting of horizontal sliding table, longitudinal sliding table and moving mechanism, the relative position of film rolling and winding rolling can be accurately adjusted, and intelligent rectification is realized;By setting clamping structure, when needing to replace film rolling, just press the clamping block to make it overcome the elastic force of spring contraction, improve the replacement efficiency of film rolling.

Description

Technical Field

[0001] This utility model relates to the field of winding correction machine technology, and in particular to a special intelligent winding correction machine with a special mold. Background Technology

[0002] In modern industrial production, the demand for products such as wires and cables, and electromagnetic coils continues to grow, and the market's quality requirements are becoming increasingly stringent. As a key piece of equipment in the production process of these products, the performance of winding machines directly affects product quality and production efficiency. With the rapid development of industries such as electronics, electrical appliances, and new energy, products are gradually evolving towards miniaturization and precision, which requires winding machines to have higher winding accuracy and coating efficiency.

[0003] In existing technologies, adjusting the relative position between the coating roller and the winding roller of traditional winding machines is difficult and often relies on manual adjustment. This is not only cumbersome but also makes it difficult to guarantee the accuracy and uniformity of the coating, resulting in low winding precision and affecting product quality. On the other hand, the installation and disassembly process of the coating roller is complex, requiring the use of various tools for bolt removal and other operations, which is time-consuming, increases equipment downtime, reduces production efficiency, and makes it difficult to meet the needs of large-scale, high-efficiency modern production. Utility Model Content

[0004] The purpose of this invention is to solve the problems of low winding accuracy and inconvenient installation and disassembly of the coating roll in the existing technology, and to propose a special intelligent winding machine with coating roll.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: a special intelligent winding and correcting machine for wrapping, comprising a base plate, a transverse slide, a longitudinal slide, and a winding device. The top of the base plate is fixedly connected to the bottom of the transverse slide. One end of the upper surface of the base plate is fixedly connected to the winding device. The upper surface of the transverse slide is threadedly connected to the longitudinal slide via a drive mechanism. A moving mechanism is provided on the upper surface of the transverse slide. A moving frame is threadedly connected to the outer surface of the moving mechanism. A wrapping roller is snapped onto the outer surface of the moving frame via a snap-fit ​​structure.

[0006] The snap-fit ​​structure includes a snap-fit ​​block fixedly connected to the outer surface of the movable frame, and snap-fit ​​grooves are provided at both ends of the outer surface of the film roll, with the snap-fit ​​block and the snap-fit ​​grooves cooperating with each other.

[0007] Furthermore, the movable frame includes a connecting block threaded to the outer surface of the movable mechanism, a movable plate fixedly connected to the top of the connecting block, a connecting groove provided on the upper surface of the movable plate, a first connecting frame slidably connected to one end of the connecting groove, and a second connecting frame slidably connected to the other end of the connecting groove.

[0008] Furthermore, a mounting plate is fixedly connected to the side of the first connecting frame, a first motor is fixedly connected to the outer surface of the mounting plate, a first rotating roller is fixedly connected to the output end of the first motor, a fixing plate is fixedly connected to the side of the second connecting frame, a second rotating roller is rotatably connected to the side of the fixing plate near the first connecting frame, and the snap-fit ​​blocks are respectively fixedly connected to the outer surfaces of the first rotating roller and the second rotating roller.

[0009] Furthermore, the locking block includes a fixing block, which is fixedly connected to the outer surface of the first rotating roller. A spring is fixedly connected to the surface of the fixing block, and a locking block is fixedly connected to the end of the spring away from the fixing block.

[0010] Furthermore, the transverse slide includes a base and a first lead screw. The base is fixedly connected to the upper surface of the base plate. A support block is fixedly connected to the upper surface of the base. A second motor is fixedly connected to the side of the support block. A transmission assembly is fixedly connected to the output end of the second motor. The transmission assembly is fixedly connected to the first lead screw. A longitudinal slide is threadedly connected to the outer surface of the first lead screw.

[0011] Furthermore, the longitudinal slide includes a movable stage, which is threadedly connected to the outer surface of the first lead screw. A trapezoidal block is provided on the upper surface of the movable stage. A third motor is fixedly connected to the side of the trapezoidal block. A second lead screw is fixedly connected to the output end of the third motor. The movable frame is threadedly connected to the second lead screw.

[0012] Furthermore, the winding device includes a support frame, which is fixedly connected to one end of the upper surface of the base plate. A fourth motor is fixedly connected to the surface of the support frame, and a winding roller is fixedly connected to the output end of the fourth motor.

[0013] Compared with the prior art, the advantages and positive effects of this utility model are as follows:

[0014] 1. In this utility model, through the coordinated operation of the transverse slide, the longitudinal slide, and the moving mechanism, the second motor drives the first lead screw to rotate via the transmission assembly, enabling the longitudinal slide to move in the transverse direction. The third motor drives the second lead screw to rotate, enabling the moving frame to move in the longitudinal direction. Combined with the moving mechanism's control over the movement of the moving frame, the relative positions of the coating roll and the winding roll can be precisely adjusted, achieving intelligent correction and ensuring the accuracy and uniformity of the coating during the winding process, thereby improving product quality. At the same time, the automated drive of each component reduces manual intervention, lowers labor costs, and increases the automation level of the equipment.

[0015] 2. In this utility model, by setting a snap-fit ​​structure, when it is necessary to replace the coating roll, simply press the snap-fit ​​block to overcome the elastic force of the spring and retract it, and the coating roll can be taken out from the snap-fit ​​block. During installation, align the snap-fit ​​groove of the coating roll with the snap-fit ​​block, and the snap-fit ​​block will automatically snap into the snap-fit ​​groove under the action of the spring, realizing quick installation, greatly improving the replacement efficiency of the coating roll, reducing equipment downtime, and improving production efficiency. Attached Figure Description

[0016] Figure 1 A three-dimensional structural diagram of a special-purpose intelligent winding machine with a wrapping mold is provided for this utility model;

[0017] Figure 2 This utility model provides a structural diagram showing the separation of the transverse slide and the longitudinal slide in a special-purpose intelligent winding machine with a wrapping mold.

[0018] Figure 3 This utility model provides a structural schematic diagram of the winding device in a dedicated intelligent winding machine with special mold wrapping.

[0019] Figure 4 This utility model provides a schematic diagram of the structure for splitting the coating roll in a dedicated intelligent winding machine with a special coating mold;

[0020] Figure 5 This utility model relates to a special-purpose intelligent winding machine for correcting deviations. Figure 3 Enlarged diagram of point A.

[0021] Legend:

[0022] 1. Base plate; 2. Transverse slide table; 21. Base; 22. Second motor; 23. Transmission assembly; 24. First lead screw; 3. Longitudinal slide table; 31. Moving table; 32. Trapezoidal block; 33. Third motor; 34. Second lead screw; 4. Winding device; 41. Support frame; 42. Fourth motor; 43. Winding roller; 7. Moving frame; 71. Connecting block; 72. Moving plate; 73. Connecting groove; 74. First connecting frame; 75. Second connecting frame; 76. First motor; 77. First rotating roller; 78. Fixed plate; 79. Second rotating roller; 8. Snap-fit ​​structure; 81. Snap-fit ​​block; 811. Fixed block; 812. Spring; 813. Snap-fit ​​block; 82. Snap-fit ​​groove; 9. Coated roller. Detailed Implementation

[0023] Please see Figure 1-5 This utility model provides a technical solution: a special intelligent winding machine for wrapping molds, including a base plate 1, a transverse slide table 2, a longitudinal slide table 3, and a winding device 4.

[0024] The following section will explain the specific configuration and function of the transverse slide 2, the longitudinal slide 3, and the snap-fit ​​structure 8.

[0025] In this implementation scheme: the top of the base plate 1 is fixedly connected to the bottom of the transverse slide 2. A winding device 4 is fixedly connected to one end of the upper surface of the base plate 1. The upper surface of the transverse slide 2 is threadedly connected to the longitudinal slide 3 through the drive mechanism. A moving mechanism is provided on the upper surface of the transverse slide 2. A moving frame 7 is threadedly connected to the outer surface of the moving mechanism. A film-coated roller 9 is snapped onto the outer surface of the moving frame 7 through a snap-fit ​​structure 8.

[0026] The snap-fit ​​structure 8 includes a snap-fit ​​block 81 fixedly connected to the outer surface of the movable frame 7, and snap-fit ​​grooves 82 are provided at both ends of the outer surface of the film roll 9. The snap-fit ​​block 81 and the snap-fit ​​grooves 82 cooperate with each other.

[0027] Specifically, the locking block 81 includes a fixing block 811, which is fixedly connected to the outer surface of the first rotating roller 77. A spring 812 is fixedly connected to the surface of the fixing block 811, and a locking block 813 is fixedly connected to the end of the spring 812 away from the fixing block 811.

[0028] The effects achieved by the above components are as follows: the elastic force of the spring 812 causes the locking block 813 to automatically engage with the locking groove 82, so that the installation of the coating roller 9 can be completed without tools. When disassembling, the locking block can be pressed to disengage, thus improving the efficiency of roller changing; the buffering effect of the spring can accommodate slight dimensional errors of the coating roller and ensure connection stability.

[0029] Specifically, the movable frame 7 includes a connecting block 71 threadedly connected to the outer surface of the movable mechanism. A movable plate 72 is fixedly connected to the top of the connecting block 71. A connecting groove 73 is provided on the upper surface of the movable plate 72. A first connecting frame 74 is slidably connected to one end of the connecting groove 73, and a second connecting frame 75 is slidably connected to the other end of the connecting groove 73.

[0030] The effect achieved by the above components is that by sliding the first and second connecting frames 74 and 75, the distance between the two rotating rollers 77 and 79 can be changed, adapting to different lengths of coated rollers 9, making the equipment suitable for various specifications of winding needs and improving versatility.

[0031] Specifically, a mounting plate is fixedly connected to the side of the first connecting frame 74, a first motor 76 is fixedly connected to the outer surface of the mounting plate, a first rotating roller 77 is fixedly connected to the output end of the first motor 76, a fixing plate 78 is fixedly connected to the side of the second connecting frame 75, a second rotating roller 79 is rotatably connected to the side of the fixing plate 78 near the first connecting frame 74, and snap-fit ​​blocks 81 are fixedly connected to the outer surfaces of the first rotating roller 77 and the second rotating roller 79 respectively.

[0032] The effects achieved by the above components are as follows: the first motor 76 directly drives the first rotating roller 77, which drives the coating roller to rotate through the snap-fit ​​structure; the second rotating roller 79 acts as a driven roller, ensuring that the coating roller rotates smoothly, reducing shaking during the conveying process, and improving the coating accuracy.

[0033] Specifically, the transverse slide 2 includes a base 21 and a first lead screw 24. The base 21 is fixedly connected to the upper surface of the base plate 1. A support block is fixedly connected to the upper surface of the base 21. A second motor 22 is fixedly connected to the side of the support block. A transmission assembly 23 is fixedly connected to the output end of the second motor 22. The transmission assembly 23 is fixedly connected to the first lead screw 24. A longitudinal slide 3 is threadedly connected to the outer surface of the first lead screw 24.

[0034] The effect achieved by the above components is as follows: the second motor 22 drives the first lead screw 24 to rotate through the transmission assembly 23, converting the rotational motion into the transverse linear motion of the longitudinal slide 3, ensuring the positional accuracy of the coating roll 9 in the transverse direction, and providing a basis for winding correction.

[0035] Specifically, the longitudinal slide table 3 includes a movable table 31, which is threadedly connected to the outer surface of the first lead screw 24. A trapezoidal block 32 is provided on the upper surface of the movable table 31. A third motor 33 is fixedly connected to the side of the trapezoidal block 32. A second lead screw 34 is fixedly connected to the output end of the third motor 33. The movable frame 7 is threadedly connected to the second lead screw 34.

[0036] The effect achieved by the above components is as follows: the third motor 33 drives the second lead screw 34 to rotate, which drives the moving frame 7 to move along the longitudinal direction perpendicular to the transverse slide table. It works in conjunction with the transverse slide table to form a two-dimensional coordinate adjustment, which can correct the offset caused by tension changes or winding roll eccentricity during the winding process in real time.

[0037] Specifically, the winding device 4 includes a support frame 41, which is fixedly connected to one end of the upper surface of the base plate 1. A fourth motor 42 is fixedly connected to the surface of the support frame 41, and a winding roller 43 is fixedly connected to the output end of the fourth motor 42.

[0038] The effects achieved by the above components are as follows: the fourth motor 42 provides the torque required for winding, and the speed can be adjusted by the control system to match the conveying speed of the coating roller 9, ensuring uniform winding density; the rigid structure of the winding roller 43 avoids deformation during high-speed rotation and ensures the regularity of the winding shape.

[0039] Working principle: When using this special wrapping intelligent correction winding machine, firstly, according to the required winding specifications, adjust the position of the first connecting frame 74 and the second connecting frame 75 in the connecting groove 73 in the moving frame 7 to match the size of the wrapping roller 9. Then, the wrapping roller 9 is quickly installed on the moving frame 7 through the snap-fit ​​structure 8. The snap-fit ​​block 813 is snapped into the snap-fit ​​groove 82 under the action of the spring 812 to achieve fixation.

[0040] Next, the second motor 22 is started, which drives the first lead screw 24 to rotate through the transmission component 23, causing the longitudinal slide 3 to move in the lateral direction; at the same time, the third motor 33 is started, which drives the second lead screw 34 to rotate, causing the moving frame 7 to move in the longitudinal direction. Combined with the fine adjustment of the moving frame 7 by the moving mechanism, the relative position of the coating roll 9 and the winding roll 43 is precisely adjusted.

[0041] After the adjustment is completed, the fourth motor 42 is started to drive the winding roller 43 to rotate and start winding. At the same time, the first motor 76 drives the first rotating roller 77 to rotate, which drives the wrapping roller 9 to rotate and transport the wrapping film. If the winding deviates during the winding process, the position of the wrapping roller 9 can be adjusted in real time through the transverse slide 2, the longitudinal slide 3 and the moving mechanism to achieve intelligent correction and ensure the quality of winding and wrapping.

Claims

1. A special-purpose intelligent winding and straightening machine for wrapping molds, comprising a base plate (1), a transverse slide (2), a longitudinal slide (3), and a winding device (4), characterized in that: The top of the base plate (1) is fixedly connected to the bottom of the transverse slide (2). A winding device (4) is fixedly connected to one end of the upper surface of the base plate (1). A longitudinal slide (3) is threadedly connected to the upper surface of the transverse slide (2) through a drive mechanism. A moving mechanism is provided on the upper surface of the transverse slide (2). A moving frame (7) is threadedly connected to the outer surface of the moving mechanism. A coated roller (9) is snapped onto the outer surface of the moving frame (7) through a snap-fit ​​structure (8). The snap-fit ​​structure (8) includes a snap-fit ​​block (81) fixedly connected to the outer surface of the movable frame (7), and snap-fit ​​grooves (82) are provided at both ends of the outer surface of the coating roll (9), and the snap-fit ​​block (81) and the snap-fit ​​grooves (82) cooperate with each other.

2. The special package molding intelligent deviation correction winding machine according to claim 1, characterized in that: The movable frame (7) includes a connecting block (71) threaded to the outer surface of the movable mechanism. A movable plate (72) is fixedly connected to the top of the connecting block (71). A connecting groove (73) is provided on the upper surface of the movable plate (72). A first connecting frame (74) is slidably connected to one end of the connecting groove (73), and a second connecting frame (75) is slidably connected to the other end of the connecting groove (73).

3. The special-purpose intelligent winding machine with die wrapping as described in claim 2, characterized in that: A mounting plate is fixedly connected to the side of the first connecting frame (74), and a first motor (76) is fixedly connected to the outer surface of the mounting plate. A first rotating roller (77) is fixedly connected to the output end of the first motor (76). A fixing plate (78) is fixedly connected to the side of the second connecting frame (75), and a second rotating roller (79) is rotatably connected to the side of the fixing plate (78) near the first connecting frame (74). The snap-fit ​​block (81) is fixedly connected to the outer surfaces of the first rotating roller (77) and the second rotating roller (79) respectively.

4. A special-purpose intelligent winding machine for correcting deviations using a wrapping mold, as described in claim 3, is characterized in that: The latching block (81) includes a fixing block (811), which is fixedly connected to the outer surface of the first rotating roller (77). A spring (812) is fixedly connected to the surface of the fixing block (811), and a latching block (813) is fixedly connected to the end of the spring (812) away from the fixing block (811).

5. A special-purpose intelligent winding machine for correcting deviations using a wrapping mold, as described in claim 1, characterized in that: The transverse slide (2) includes a base (21) and a first lead screw (24). The base (21) is fixedly connected to the upper surface of the base plate (1). A support block is fixedly connected to the upper surface of the base (21). A second motor (22) is fixedly connected to the side of the support block. A transmission assembly (23) is fixedly connected to the output end of the second motor (22). The transmission assembly (23) is fixedly connected to the first lead screw (24). A longitudinal slide (3) is threadedly connected to the outer surface of the first lead screw (24).

6. The dedicated intelligent winding machine for wrapping molds according to claim 1, characterized in that: The longitudinal slide (3) includes a movable stage (31), which is threadedly connected to the outer surface of the first lead screw (24). A trapezoidal block (32) is provided on the upper surface of the movable stage (31). A third motor (33) is fixedly connected to the side of the trapezoidal block (32). A second lead screw (34) is fixedly connected to the output end of the third motor (33). The movable frame (7) is threadedly connected to the second lead screw (34).

7. A special-purpose intelligent winding machine for correcting deviations using a wrapping mold, as described in claim 1, characterized in that: The winding device (4) includes a support frame (41), which is fixedly connected to one end of the upper surface of the base plate (1). A fourth motor (42) is fixedly connected to the surface of the support frame (41), and a winding roller (43) is fixedly connected to the output end of the fourth motor (42).

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