Intelligent bacteria control mixed microbial inoculation fermentation device

Abstract

The utility model discloses a mixed microorganism inoculation fermentation device of intelligent control bacteria, including the fermentation cylinder of setting, install motor on the fermentation cylinder, motor output end is connected with first rotating shaft, the eccentric wheel is installed to first rotating shaft outside, the inside setting of fermentation cylinder has the guide rod, the mobile board is arranged to guide rod outside, the rack is installed to mobile board side end, the gear is arranged to rack side end, the second rotating shaft is passed through and is connected to the inside of gear, the screw piece is arranged to second rotating shaft outside. This mixed microorganism inoculation fermentation device of intelligent control bacteria, through the first rotating shaft outside first mixing piece, mixes microorganism, makes different bacteria evenly distribute, promotes the material exchange and information transmission between microorganism, the screw piece of second rotating shaft outside rotates, has reduced the problem that the mixing efficiency is not high because of single stirring, has further improved the evenness of microorganism mixing, has improved the growth speed and yield of overall flora.

Description

Technical Field

[0001] This utility model relates to the field of fermentation-related technology, specifically to an intelligent microbial inoculation and fermentation device for microbial control. Background Technology

[0002] Microbial fermentation devices are equipment used for microbial culture and metabolic process control. However, existing devices still have some shortcomings in use. The overall fermentation operation is relatively cumbersome, which leads to a prolonged microbial growth period and thus affects production efficiency and product quality.

[0003] To overcome the above-mentioned defects, the existing technology (Chinese patent with announcement number CN214612434U, announcement date 2021.11.05) provides a fermentation device for Armillaria mellea in agricultural production, which consists of a liquid fermentation tank and an inoculation room. The inoculation room is a modified sterile ultra-clean workbench equipped with a mycelium crushing and mixing machine. The method of use is to first carry out rapid liquid fermentation of Armillaria mellea. After a large number of mycelia have grown, the mycelia are crushed and inoculated into the solid fermentation culture. The mycelium suspension can be fully mixed and contacted with the solid fermentation material, so that the mycelia can grow rapidly in the solid fermentation material. This can effectively solve the drawbacks of the current Armillaria mellea fermentation production process, such as excessively long growth period, easy contamination, and large workload.

[0004] Although existing technologies mix mycelia by breaking them up, the mycelia crusher may suffer mechanical wear during operation, increasing the operating cost and maintenance difficulty of the equipment. Furthermore, the transfer between liquid and solid fermentation may cause damage to the mycelia during the transfer process, thus affecting their growth rate and yield. The single-axis rotation mode also leads to uneven mixing, with some mycelia not growing sufficiently, which in turn affects the quality and consistency of the final product.

[0005] To address the aforementioned issues, there is an urgent need for innovative design based on the existing intelligent microbial inoculation fermentation device with microbial control. Therefore, we propose an intelligent microbial inoculation fermentation device with microbial control that can effectively solve the above problems. Summary of the Invention

[0006] The purpose of this invention is to provide an intelligent microbial inoculation and fermentation device for microbial control, in order to solve the problems mentioned in the background art. Currently, the mycelium is crushed for mixing, but during operation, the mycelium crushing and mixing machine may be subject to mechanical wear, which increases the operating cost and maintenance difficulty of the equipment. Furthermore, the transfer between liquid fermentation and solid fermentation may cause damage to the mycelium during the transfer process, thereby affecting its growth rate and yield. The single-axis rotation mode leads to uneven mixing and insufficient growth of mycelium in some parts, which in turn affects the quality and consistency of the final product.

[0007] To achieve the above objectives, this utility model provides the following technical solution: an intelligent microbial inoculation and fermentation device for microbial control, comprising a fermentation cylinder, a motor mounted on the fermentation cylinder, a first rotating shaft connected to the output end of the motor, an eccentric wheel mounted on the outer side of the first rotating shaft, a guide rod disposed inside the fermentation cylinder, a movable plate disposed on the outer side of the guide rod, a gear mounted on the side end of the movable plate, a gear disposed on the side end of the gear, a second rotating shaft penetratingly connected inside the gear, and a threaded component disposed on the outer side of the second rotating shaft.

[0008] Preferably, a first mixing plate is provided on the outer side of the first rotating shaft, and a spring for rebound is provided on the outer side of the guide rod.

[0009] Preferably, a temperature control box is provided on the outside of the fermentation cylinder, the temperature control box has an internal cavity, and a storage box is provided on the side of the temperature control box.

[0010] Preferably, a temperature control device is installed inside the storage box, and a conveying component is provided inside the storage box.

[0011] Preferably, the conveying assembly includes a fan installed inside the storage box, and the fan is connected to a conveying pipe.

[0012] Preferably, an auxiliary box is installed inside the cavity, the conveying pipe is connected through the auxiliary box, a rotating wheel is provided inside the auxiliary box, and a rotating rod is connected through the rotating wheel.

[0013] Preferably, the rotating rod is connected through the inside of the fermentation tank, and a second mixing plate is provided on the outside of the inside of the fermentation tank.

[0014] Preferably, the rotating rod is located inside the cavity and outside, and is connected to another rotating rod via a driving component. A third mixing plate is provided outside the rotating rod, and the third mixing plate is located inside the fermentation tank.

[0015] Compared with the prior art, the beneficial effects of this utility model are as follows: This intelligent microbial inoculation and fermentation device with microbial control mixes microorganisms through a first mixing plate on the outer side of the first rotating shaft, resulting in a uniform distribution of different strains and promoting material exchange and information transmission between microorganisms. The rotation of the threaded part on the outer side of the second rotating shaft reduces the problem of low mixing efficiency caused by single stirring, further improving the uniformity of microbial mixing and increasing the overall growth rate and yield of the microbial community. The specific details are as follows:

[0016] (1) The threaded parts on the outside of the second shaft rotate to facilitate the mixing of microorganisms inside the fermentation tank, thereby achieving secondary mixing of microorganisms inside the fermentation tank, reducing the problem of low mixing efficiency caused by single stirring, the overall structure is simple, reducing the problem of increased maintenance costs caused by complex structures, and reducing the problem of damage caused by the transfer of fermentation material, thus improving the growth rate and yield of the overall microbial community.

[0017] (2) The temperature control box has a temperature control device inside that makes it easy to heat or cool the gas. The flexible and replaceable temperature control device design adapts to the diverse temperature requirements of different types of microorganisms, enhancing the versatility and applicability of the device.

[0018] (3) The temperature of the fermentation tank is regulated by the external temperature control box. The temperature control box and the fan can be used to precisely regulate the ambient temperature of the fermentation tank and keep it in the optimal temperature range for microbial fermentation, thereby improving the quality and yield of the fermentation products.

[0019] (4) The rotating wheel rotates due to the wind force, which in turn drives the internal rotating rod to rotate. This facilitates the rotating rod, which penetrates into the fermentation tank, to drive the second mixing plate to rotate, thus reducing the need for additional drive and the resulting increase in overall cost.

[0020] (5) The second and third mixing plates rotate inside the fermentation tank, thereby making the microorganisms inside the fermentation tank evenly mixed, so as to achieve all-round and dead-angle uniform mixing, so that the microorganisms and the fermentation substrate can be fully contacted, improving the fermentation efficiency and product conversion rate. Attached Figure Description

[0021] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0022] Figure 2 This is a schematic diagram of the cross-sectional structure of the fermentation cylinder of this utility model;

[0023] Figure 3 This is a schematic diagram of the connection structure between the first rotating shaft and the eccentric wheel of this utility model;

[0024] Figure 4 This is a schematic diagram of the connection structure between the movable plate and the toothed rod of this utility model;

[0025] Figure 5 This is a cross-sectional view of the storage box of this utility model;

[0026] Figure 6 This is a schematic diagram of the connection structure between the fan and the conveying pipeline of this utility model;

[0027] Figure 7 This is a cross-sectional view of the auxiliary box of this utility model.

[0028] In the diagram: 1. Fermentation cylinder; 2. Motor; 3. First rotating shaft; 4. First mixing plate; 5. Eccentric wheel; 6. Moving plate; 7. Guide rod; 8. Spring; 9. Gear rack; 10. Gear; 11. Second rotating shaft; 12. Threaded component; 13. Temperature control box; 14. Cavity; 15. Storage box; 16. Temperature control device; 17. Fan; 18. Conveying pipe; 19. Rotating wheel; 20. Auxiliary box; 21. Rotating rod; 22. Second mixing plate; 23. Driving component; 24. Third mixing plate. Detailed Implementation

[0029] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0030] Example 1: In this example, the threaded part 12 on the outer side of the second rotating shaft 11 rotates, facilitating the mixing of microorganisms inside the fermentation tank 1. This reduces the problem of low mixing efficiency caused by single stirring and improves the uniformity of microbial mixing. Figures 1-4The technical solution shown includes a fermentation tank 1, on which a motor 2 is installed. The output end of the motor 2 is connected to a first rotating shaft 3. An eccentric wheel 5 is installed on the outside of the first rotating shaft 3. A guide rod 7 is installed inside the fermentation tank 1. A moving plate 6 is installed on the outside of the guide rod 7. A toothed rod 9 is installed on the side of the moving plate 6. A gear 10 is installed on the side of the toothed rod 9. A second rotating shaft 11 is connected through the inside of the gear 10. A threaded part 12 is installed on the outside of the second rotating shaft 11. A first mixing plate 4 is installed on the outside of the first rotating shaft 3. A spring 8 for rebound is installed on the outside of the guide rod 7. The mixed microorganisms to be fermented are introduced into the fermentation tank 1. The motor 2 is turned on, and the output end of the motor 2 drives the first rotating shaft 3 to rotate, which facilitates the mixing of microorganisms by the first mixing plate 4 on the outside of the first rotating shaft 3. This ensures that different strains are evenly distributed, promotes the exchange of substances and information between microorganisms, provides good initial conditions for subsequent fermentation reactions, and avoids the problem of uneven fermentation caused by local aggregation of microorganisms. This design effectively improves fermentation efficiency and the stability of fermentation quality. The eccentric wheel 5 on the outer side of the first rotating shaft 3 rotates, causing the eccentric wheel 5 to squeeze the side-end moving plate 6, which in turn causes the moving plate 6 to move on the guide rod 7. The spring 8 on the outer side of the guide rod 7 is squeezed, and at this time, the toothed rod 9 on the side end of the moving plate 6 drives the gear 10 to rotate, which in turn drives the internal second rotating shaft 11 to rotate, thereby causing the threaded part 12 on the outer side of the second rotating shaft 11 to rotate, which facilitates the mixing of microorganisms inside the fermentation tank 1. This achieves secondary mixing of microorganisms inside the fermentation tank 1, reducing the problem of low mixing efficiency caused by single stirring, further improving the uniformity of microbial mixing, creating more favorable conditions for the full metabolism and reaction of microorganisms during fermentation, enhancing the fermentation effect. The overall structure is simple, reducing the problem of increased maintenance costs caused by complex structures, and reducing the problem of damage caused by the transfer of fermentation material, thus improving the overall growth rate and yield of the microbial community.

[0031] Example 2: In this example, by using the temperature control unit 16 in conjunction with the fan 17, the ambient temperature of the fermentation tank 1 can be precisely adjusted to maintain it within the optimal temperature range for microbial fermentation, thereby improving the quality and yield of the fermentation product. Specifically, as follows... Figure 2 , Figure 5 and Figure 6As shown, a temperature control box 13 is installed on the outside of the fermentation tank 1. A cavity 14 is opened inside the temperature control box 13. A storage box 15 is installed on the side of the temperature control box 13. A temperature control device 16 is installed inside the storage box 15. A conveying assembly is also installed inside the storage box 15. The temperature control device 16 inside the temperature control box 13 facilitates the heating or cooling of the gas. The temperature control device 16 in this application can be replaced with a heating plate or a cooling device as needed. Its function is to effectively adjust the temperature according to the required temperature. The flexible and replaceable design of the temperature control device 16 adapts to the diverse temperature requirements of different types of microorganisms, enhancing the versatility and applicability of the device. The fan inside the storage box 15 is opened. 17. The fan 17 facilitates the transport of gas from inside the storage box 15 through the transport pipe 18, and then transmits the gas to the cavity 14 of the temperature control box 13 through the transport pipe 18. This allows the temperature of the fermentation tank 1 to be regulated by the external temperature control box 13. With the cooperation of the temperature control device 16 and the fan 17, the ambient temperature of the fermentation tank 1 can be precisely regulated to maintain it within the optimal temperature range for microbial fermentation. A stable temperature environment can effectively control the growth and reproduction rate and metabolic activities of microorganisms, inhibit the growth of harmful bacteria, promote the dominant growth of beneficial bacteria, ensure that the fermentation process proceeds in the expected direction, and improve the quality and yield of the fermentation product.

[0032] Example 3: In this example, the second mixing plate 22 and the third mixing plate 24 rotate inside the fermentation tank 1, thereby ensuring uniform mixing of microorganisms inside the fermentation tank 1. Specifically, as follows... Figure 2 and Figures 5-7As shown, the conveying assembly includes a fan 17 installed inside the storage box 15, with a conveying pipe 18 connected to the fan 17. An auxiliary box 20 is installed inside the cavity 14, and the conveying pipe 18 passes through the auxiliary box 20. A rotating wheel 19 is installed inside the auxiliary box 20, and a rotating rod 21 passes through the rotating wheel 19. The rotating rod 21 passes through the fermentation tank 1. A second mixing plate 22 is installed on the outer side of the rotating rod 21 inside the fermentation tank 1. Another rotating rod 21 is connected to the outer side of the rotating rod 21 inside the cavity 14 via a drive component 23. A third mixing plate 24 is installed on the outer side of the rotating rod 21, and the third mixing plate 24 is located inside the fermentation tank 1. The gas is conveyed to the auxiliary box 20 through the conveying pipe 18 at the output end of the fan 17. Because the auxiliary box 20 has a rotating wheel 19, the rotating wheel 19 rotates due to the wind force. The rotating wheel 19 drives the internal rotating rod 21 to rotate, which in turn drives the second mixing plate 22 to rotate. The rotating rod 21, which extends into the fermentation tank 1, drives the rotating wheel 19 by the wind power generated by the fan 17, thus reducing the need for an additional drive and reducing the overall cost. The rotating rod 21, located inside the cavity 14 of the temperature control box 13, drives the third mixing plate 24 to rotate through the drive component 23. The drive component 23 in this application is a belt and pulley transmission structure, which facilitates the rotation of the second mixing plate 22 and the third mixing plate 24 inside the fermentation tank 1, thereby ensuring uniform mixing of microorganisms inside the fermentation tank 1. This achieves all-round, dead-angle-free uniform mixing, allowing the microorganisms to fully contact the fermentation substrate, improving fermentation efficiency and product conversion rate. The contents not described in detail in this specification are prior art known to those skilled in the art.

[0033] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A smart bacteria-controlling mixed microbial inoculation fermentation device comprising a fermentation cylinder (1) arranged, characterized in that, A motor (2) is installed on the fermentation cylinder (1). The output end of the motor (2) is connected to a first rotating shaft (3). An eccentric wheel (5) is installed on the outside of the first rotating shaft (3). A guide rod (7) is provided inside the fermentation cylinder (1). A moving plate (6) is provided on the outside of the guide rod (7). A rack (9) is installed on the side end of the moving plate (6). A gear (10) is provided on the side end of the rack (9). A second rotating shaft (11) is connected through the inside of the gear (10). A threaded part (12) is provided on the outside of the second rotating shaft (11).

2. The intelligent bacteria-controlling mixed microbial inoculation and fermentation device according to claim 1, characterized in that: A first mixing plate (4) is provided on the outside of the first rotating shaft (3), and a spring (8) for rebound is provided on the outside of the guide rod (7).

3. The intelligent bacteria-controlling mixed microbial inoculation and fermentation device according to claim 1, characterized in that: A temperature control box (13) is provided on the outside of the fermentation cylinder (1), and a cavity (14) is provided inside the temperature control box (13). A storage box (15) is provided on the side of the temperature control box (13).

4. The intelligent microbial inoculation and fermentation device for microbial control according to claim 3, characterized in that: The storage box (15) is equipped with a temperature control device (16) and a conveying component.

5. The intelligent microbial inoculation fermentation device for microbial control according to claim 4, characterized in that: The conveying assembly includes a fan (17) installed inside the storage box (15), and a conveying pipe (18) is connected to the fan (17).

6. The intelligent microbial inoculation fermentation device for microbial control according to claim 5, characterized in that: An auxiliary box (20) is installed inside the cavity (14). The conveying pipe (18) is connected through the auxiliary box (20). A rotating wheel (19) is provided inside the auxiliary box (20). A rotating rod (21) is connected through the rotating wheel (19).

7. The intelligent microbial inoculation fermentation device for microbial control according to claim 6, characterized in that: The rotating rod (21) is connected through the inside of the fermentation cylinder (1), and a second mixing plate (22) is provided on the outside of the inside of the rotating rod (21).

8. The intelligent microbial inoculation fermentation device for microbial control according to claim 7, characterized in that: The rotating rod (21) is located inside the cavity (14) and connected to another rotating rod (21) via a drive component (23). A third mixing plate (24) is provided on the outside of the rotating rod (21), and the third mixing plate (24) is located inside the fermentation tank (1).

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