A device for processing surface texture effect of ice flower velvet

Abstract

The utility model relates to ice flower cashmere fabric production technical field, concretely relates to ice flower cashmere fabric surface texture effect processing device, including frame, the front end fixed mounting of frame has the discharging platform, the left and right sides of frame all slidingly connected with the adjusting seat, two groups adjusting seat between rotationally connected with texture processing compression roller, two groups adjusting seat between and located the outside fixed mounting of texture processing compression roller heating cover, the utility model discloses the physical forming technology of heating compression roller is adopted by design, completely avoided the toxicant emission of chemical corrosion technology, solved the environmental protection safety hidden danger, compared with digital printing process, the device does not need complicated pattern printing and flocking treatment, simplified production flow, improved production efficiency, suitable for large -scale batch production, simple structure, convenient operation, need not equip the professional high -precision equipment of expensive price, reduce the professional technical requirement to operator at the same time, further reduce the use cost.

Description

Technical Field

[0001] This utility model relates to the field of ice flower velvet fabric production technology, specifically to a device for treating the surface texture effect of ice flower velvet fabric. Background Technology

[0002] Ice flower velvet fabric is a type of fabric with a unique velvety texture and ice flower-like pattern. Through the treatment of the velvet fabric, a soft, delicate, and three-dimensional surface effect is ultimately formed. This fabric is soft to the touch, brightly colored, and can produce a beautiful, dreamlike effect under light. It has a wide range of applications, such as stage costume production, automotive interiors, craft shoes and hats, toy production, and interior decoration.

[0003] Currently, the ice flower effect in the production of ice flower fleece fabric is mainly achieved through chemical etching or digital printing. Chemical etching involves applying specific chemical etching agents to the surface of the fleece fabric in a predetermined manner, dissolving or damaging some of the fleece fibers to create a unique texture resembling ice flowers. However, this process presents significant environmental and safety issues. Most of the chemical etching agents used are highly corrosive and toxic, easily releasing harmful gases during production, polluting the workshop air, endangering the health of operators, and causing serious environmental pollution through wastewater discharge. Digital printing, on the other hand, first uses digital printing technology to print the outline, color, and basic shape of the ice flower pattern onto the fabric surface, followed by flocking to simulate the three-dimensional texture of ice flower fleece. However, this process has relatively low production efficiency, with slow digital printing speeds and long preparation time before printing, hindering large-scale mass production. Finally, the initial equipment and technology costs are high. Digital printing requires expensive, high-precision professional equipment, and equipment maintenance and ink costs are also high. Furthermore, it requires operators to possess specialized skills, further increasing initial investment costs.

[0004] Therefore, it is of great importance to design a device for treating the surface texture of ice flower velvet fabric to solve the above-mentioned defects. Utility Model Content

[0005] To address the shortcomings of existing technologies, this utility model designs a surface texture effect treatment device for ice flower velvet fabric. This device aims to solve the environmental and safety hazards of chemical corrosion processes in the production of ice flower velvet fabric under existing technologies, as well as the technical problems of low production efficiency and high initial equipment and technology costs in digital printing processes.

[0006] To achieve the above objectives, this utility model provides the following technical solution:

[0007] A device for treating the surface texture of ice flower velvet fabric includes a frame, a feeding platform fixedly installed at the front end of the frame, adjustable seats slidably connected to the left and right sides of the frame, a texture treatment pressure roller rotatably connected between the two sets of adjustable seats, a heating cover fixedly installed between the two sets of adjustable seats and outside the texture treatment pressure roller, a positioning mechanism installed at the front end of the feeding platform, and a take-up shaft rotatably connected to the rear end of the frame.

[0008] The positioning mechanism includes limiting plates slidably connected to the left and right ends of the feeding platform. A bidirectional lead screw is rotatably connected inside the front end of the feeding platform. A first motor is fixedly installed inside the frame and at the right end of the bidirectional lead screw. The drive end of the first motor is fixedly connected to the right end of the bidirectional lead screw. The bottom ends of the two sets of limiting plates are connected to the two ends of the bidirectional lead screw through lead screw nuts.

[0009] As a preferred embodiment of this utility model, the inner side of the frame and the front and rear ends of the two sets of limiting plates are fixedly connected with stop bars, and the front and rear ends of the two sets of limiting plates are slidably connected to the stop bars through sliding sleeves.

[0010] As a preferred embodiment of this utility model, a first fixing plate and a second fixing plate are fixedly installed at the left and right ends of the top of the frame, respectively. An adjusting screw is threadedly connected inside the first fixing plate. A first connector is rotatably connected to the bottom end of the adjusting screw, and the bottom end of the first connector is hinged to the top end of the adjusting seat. A guide rod is slidably connected inside the second fixing plate. A second connector is fixedly connected to the bottom end of the guide rod, and the bottom end of the second connector is hinged to the top end of the adjusting seat. The left and right sides of the adjusting seat are slidably connected to the frame through sliding grooves.

[0011] As a preferred embodiment of this utility model, both the front and rear ends of the first fixing plate and the second fixing plate are fixedly connected to the frame by mounting screws. A locking screw is threadedly connected to the left side of the first fixing plate, and the locking screw abuts against the adjusting screw. An operating handle is fixedly connected to the top end of the adjusting screw.

[0012] As a preferred embodiment of this utility model, both the left and right ends of the texture processing roller are rotatably connected to the adjusting seat through bearings, and multiple sets of irregular texture pressing blocks are fixedly connected to the outer side of the texture processing roller.

[0013] As a preferred embodiment of this utility model, a mounting plate is fixedly connected to the top of the heating cover, and both ends of the mounting plate are fixedly connected to the top of the adjusting seat. A heating tube is fixedly installed on the inner side of the heating cover.

[0014] As a preferred embodiment of this utility model, a mounting bracket is fixedly installed at the rear end of the right side of the frame, and a second motor is fixedly installed at the top of the mounting bracket. The drive end of the second motor is connected to the right end of the take-up shaft via a synchronous pulley set. A take-up cylinder is sleeved on the outside of the take-up shaft. Positioning sleeves are sleeved on both the left and right ends of the take-up cylinder on the outside of the take-up shaft. Springs are sleeved on both the outside of the take-up shaft on the opposite side of the two sets of positioning sleeves. A fixing sleeve is sleeved on both the outside of the take-up shaft on the opposite end of the two sets of springs. The two ends of the springs are fixedly connected to the positioning sleeves and the fixing sleeves respectively. A fixing screw is threaded inside the fixing sleeve, and the fixing screw abuts against the take-up shaft.

[0015] Compared with the prior art, the beneficial effects of this utility model are:

[0016] In this invention, through the coordinated design of the frame, feeding table, adjusting seat, texture processing roller, heating cover, positioning mechanism, and take-up shaft, the fleece fabric is placed on the feeding table. Then, the first motor is started, and its drive end drives the bidirectional lead screw to rotate, causing two sets of limiting plates to move simultaneously inward or outward on the bidirectional lead screw via the lead screw nut, positioning both sides of the fleece fabric. During the movement, the front and rear ends of the limiting plates slide on the stop rod through the sliding sleeve, ensuring the stability of the limiting plate movement. The stop rod also restricts the upper part of the fleece fabric until the fleece fabric can stably enter the area below the texture processing roller. The height of the texture processing roller can be flexibly adjusted to meet the needs of different fabric thicknesses. To meet the needs, the heating tube heats the texture processing roller, activating the second motor. The motor's drive end, via a synchronous pulley set, rotates the take-up shaft. The processed flocked fabric is then wound onto the take-up cylinder. This heated roller physical forming technology completely avoids the emission of toxic substances from chemical corrosion processes, resolving environmental and safety hazards. Compared to digital printing, this device eliminates the need for complex pattern printing and flocking, simplifying the production process and improving efficiency. It is suitable for large-scale mass production. Furthermore, the device has a simple structure and is easy to operate, requiring no expensive professional high-precision equipment and reducing the technical requirements for operators, further lowering operating costs. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0018] Figure 2 This is a schematic diagram of the texture processing roller and take-up shaft of this utility model;

[0019] Figure 3 for Figure 2 Enlarged view of point A in the middle;

[0020] Figure 4 for Figure 2 Enlarged view at point B in the middle;

[0021] Figure 5 This is a schematic diagram of the heating cover structure of this utility model;

[0022] Figure 6 This is a schematic diagram of the internal structure of the heating cover of this utility model.

[0023] In the diagram: 1. Frame; 2. Feeding platform; 3. Adjusting seat; 301. First fixing plate; 302. Second fixing plate; 303. Adjusting screw; 304. First connector; 305. Guide rod; 306. Second connector; 307. Slide groove; 308. Mounting screw; 309. Locking screw; 310. Operating handle; 4. Texture processing roller; 401. Bearing; 402. Irregular texture pressing block; 5. Heating cover; 501. Mounting plate; 502. Heating tube; 6. Positioning mechanism; 601. Limiting plate; 602. Two-way lead screw; 603. First motor; 604. Lead screw nut; 605. Stop bar; 606. Sliding sleeve; 7. Take-up shaft; 701. Mounting bracket; 702. Second motor; 703. Synchronous pulley set; 704. Take-up cylinder; 705. Positioning sleeve; 706. Spring; 707. Fixing sleeve; 708. Fixing screw. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.

[0025] Example: Please refer to Figures 1-6 This utility model provides a technical solution:

[0026] A device for treating the surface texture of ice flower velvet fabric includes a frame 1. A feeding platform 2 is fixedly installed at the front end of the frame 1. Adjusting seats 3 are slidably connected to both sides of the frame 1. A texture treatment pressure roller 4 is rotatably connected between the two sets of adjusting seats 3. A heating cover 5 is fixedly installed between the two sets of adjusting seats 3 and outside the texture treatment pressure roller 4. A positioning mechanism 6 is installed at the front end of the feeding platform 2. A receiving shaft 7 is rotatably connected to the rear end of the frame 1.

[0027] First, in this embodiment, the specific structure of the positioning mechanism 6 is as follows:

[0028] The positioning mechanism 6 includes limiting plates 601 slidably connected to the left and right ends of the feeding platform 2. A bidirectional lead screw 602 is rotatably connected inside the front end of the feeding platform 2. A first motor 603 is fixedly installed inside the frame 1 at the right end of the bidirectional lead screw 602, and the drive end of the first motor 603 is fixedly connected to the right end of the bidirectional lead screw 602. The bottom ends of both sets of limiting plates 601 are connected to both ends of the bidirectional lead screw 602 through lead screw nuts 604. The inner side of the frame 1 and located at the two sets of limiting plates 601... Both ends of the positioning plate 601 are fixedly connected to stop rods 605. Both ends of the two sets of limiting plates 601 are slidably connected to the stop rods 605 via sliding sleeves 606. The fleece fabric is placed on the feeding table 2, and then the first motor 603 is started. Its drive end drives the bidirectional lead screw 602 to rotate, causing the two sets of limiting plates 601 to move simultaneously inward or outward on the bidirectional lead screw 602 via lead screw nuts 604, thereby positioning both sides of the fleece fabric. During the movement of the limiting plates 601... Its front and rear ends slide on the stop bar 605 via the sliding sleeve 606, ensuring the stability of the movement of the limit plate 601. The stop bar 605 also restricts the upper part of the fleece fabric, ensuring that the fleece fabric can stably enter the lower part of the texture processing roller 4. The texture processing roller 4 is heated by the heating cover 5. When the fleece fabric passes through the texture processing roller 4, the rolling texture processing roller 4 forms a unique ice flower texture effect on the fabric, thus forming ice flower fleece fabric. Finally, the material is rolled up by the take-up shaft 7. The use of heated roller physical forming technology completely avoids the emission of toxic substances from chemical corrosion processes, solving environmental and safety hazards. Compared with digital printing process, this device does not require complex pattern printing and flocking treatment, simplifying the production process and improving production efficiency. It is suitable for large-scale mass production. At the same time, the device has a simple structure and is easy to operate. It does not require expensive professional high-precision equipment, and reduces the professional technical requirements of operators, further reducing the cost of use.

[0029] Furthermore, a first fixing plate 301 and a second fixing plate 302 are fixedly installed at the left and right ends of the top of the frame 1, respectively. An adjusting screw 303 is threadedly connected to the inside of the first fixing plate 301. A first connector 304 is rotatably connected to the bottom end of the adjusting screw 303, and the bottom end of the first connector 304 is hinged to the top end of the adjusting seat 3. A guide rod 305 is slidably connected to the inside of the second fixing plate 302. A second connector 306 is fixedly connected to the bottom end of the guide rod 305, and the bottom end of the second connector 306 is hinged to the top end of the adjusting seat 3. Both sides of the adjusting seat 3 are slidably connected to the frame 1 via sliding grooves 307. The front and rear ends of the first fixing plate 301 and the second fixing plate 302 are fixedly connected to the frame 1 via mounting screws 308. A locking screw 309 is threadedly connected to the left side of the fixed plate 301, and the locking screw 309 abuts against the adjusting screw 303. An operating handle 310 is fixedly connected to the top of the adjusting screw 303. Rotating the operating handle 310 drives the adjusting screw 303 to rotate, and the adjusting seat 3 moves up and down along the slide groove 307 through threaded transmission. At the same time, the guide rod 305 slides in the second fixed plate 302 to ensure smooth movement, realizing flexible adjustment of the height of the texture processing pressure roller 4 to meet the needs of different fabric thicknesses. After adjustment, tighten the locking screw 309 to abut against the adjusting screw 303 to prevent displacement. The first fixed plate 301 and the second fixed plate 302 can be disassembled using the mounting screw 308, which facilitates the disassembly and maintenance of the adjusting seat 3 and the texture processing pressure roller 4.

[0030] Then, both ends of the texture processing roller 4 are rotatably connected to the adjusting seat 3 through bearings 401. Multiple sets of irregular texture pressing blocks 402 are fixedly connected to the outer side of the texture processing roller 4. The texture processing roller 4 rotates stably under the connection of bearings 401. When the fleece fabric passes through the texture processing roller 4, the multiple sets of irregular texture pressing blocks 402 form a unique ice flower texture effect on the fleece fabric, which enhances the three-dimensionality and aesthetics of the fabric.

[0031] Secondly, a mounting plate 501 is fixedly connected to the top of the heating cover 5. Both ends of the mounting plate 501 are fixedly connected to the top of the adjusting seat 3. A heating tube 502 is fixedly installed on the inner side of the heating cover 5. The heating cover 5 is fixedly connected to the adjusting seat 3 through the mounting plate 501 to ensure that the relative position of the heating cover 5 and the texture processing roller 4 is stable. The texture processing roller 4 is heated by the heating tube 502, so that the fleece fabric can form a better texture effect.

[0032] Finally, a mounting bracket 701 is fixedly installed at the rear end of the right side of the frame 1. A second motor 702 is fixedly installed at the top of the mounting bracket 701. The drive end of the second motor 702 is connected to the right end of the take-up shaft 7 via a synchronous pulley set 703. A take-up cylinder 704 is sleeved on the outside of the take-up shaft 7. Positioning sleeves 705 are sleeved on both the left and right ends of the take-up shaft 7 and located on the outside of the take-up cylinder 704. Springs 706 are sleeved on the outside of the take-up shaft 7 and located on the opposite side of the two sets of positioning sleeves 705. Fixing sleeves 707 are sleeved on the outside of the take-up shaft 7 and located on the opposite end of the two sets of springs 706. The end is fixedly connected to the positioning sleeve 705 and the fixing sleeve 707 respectively. The fixing sleeve 707 has a fixing screw 708 connected to its internal thread, and the fixing screw 708 abuts against the take-up shaft 7. When the second motor 702 is started, its drive end drives the take-up shaft 7 to rotate through the synchronous belt pulley group 703. After the fleece fabric is processed, it is wound on the take-up cylinder 704. As the take-up shaft 7 rotates, it gradually rolls up. Loosening the fixing screws 708 on both sides releases the locking of the fixing sleeve 707. Pulling the fixing sleeve 707 outward compresses the spring 706 to release the pressure. After removing the positioning sleeve 705, the take-up cylinder 704 can be axially pulled out for loading and unloading.

[0033] In this embodiment, the specific implementation scenario is as follows: The fleece fabric is placed on the feeding table 2, and then the first motor 603 is started. Its drive end drives the bidirectional lead screw 602 to rotate, causing the two sets of limiting plates 601 to move inward or outward simultaneously on the bidirectional lead screw 602 via the lead screw nut 604, positioning both sides of the fleece fabric. During the movement, the front and rear ends of the limiting plates 601 slide on the stop rod 605 via the sliding sleeve 606, ensuring the stability of the movement of the limiting plates 601, and restricting the upper part of the fleece fabric through the stop rod 605, until the fleece fabric can stably enter the area below the texture processing pressure roller 4. The height of the texture processing pressure roller 4 can be flexibly adjusted to meet the needs of different fabric thicknesses. The texture processing pressure roller 4 is heated by the heating tube 502. The heating tube 502 heats the texture processing roller 4, and the second motor 702 is started. Its drive end drives the take-up shaft 7 to rotate through the synchronous belt pulley group 703. After processing, the flocked fabric is wound on the take-up cylinder 704. The whole operation process is simple and convenient. This utility model adopts the physical forming technology of heated rollers, which completely avoids the emission of toxic substances from chemical corrosion processes and solves environmental and safety hazards. Compared with digital printing process, this device does not require complicated pattern printing and flocking treatment, which simplifies the production process and improves production efficiency. It is suitable for large-scale mass production. At the same time, the device has a simple structure and is easy to operate. It does not require expensive professional high-precision equipment, and reduces the professional technical requirements of operators, further reducing the cost of use.

[0034] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A device for processing surface texture effect of ice-flower velvet fabric, comprising a frame (1), characterized in that: A feeding platform (2) is fixedly installed at the front end of the frame (1). Adjustment seats (3) are slidably connected to both the left and right sides of the frame (1). A texture processing pressure roller (4) is rotatably connected between the two sets of adjustment seats (3). A heating cover (5) is fixedly installed between the two sets of adjustment seats (3) and outside the texture processing pressure roller (4). A positioning mechanism (6) is installed at the front end of the feeding platform (2). A receiving shaft (7) is rotatably connected to the rear end of the frame (1). The positioning mechanism (6) includes a limiting plate (601) slidably connected to the left and right ends of the feeding platform (2). A bidirectional lead screw (602) is rotatably connected inside the front end of the feeding platform (2). A first motor (603) is fixedly installed inside the frame (1) and at the right end of the bidirectional lead screw (602). The drive end of the first motor (603) is fixedly connected to the right end of the bidirectional lead screw (602). The bottom ends of the two sets of limiting plates (601) are connected to the two ends of the bidirectional lead screw (602) through lead screw nuts (604).

2. The device for processing surface texture effect of ice-flower velvet fabric according to claim 1, characterized in that: Inside the frame (1) and at both ends of the two sets of limiting plates (601), there are fixed stops (605). Both ends of the two sets of limiting plates (601) are slidably connected to the stops (605) through sliding sleeves (606).

3. The device for processing surface texture effect of ice-flower velvet fabric according to claim 1, characterized in that: The top left and right ends of the frame (1) are respectively fixedly installed with a first fixing plate (301) and a second fixing plate (302). The first fixing plate (301) is internally threaded with an adjusting screw (303). The bottom end of the adjusting screw (303) is rotatably connected with a first connector (304), and the bottom end of the first connector (304) is hinged to the top end of the adjusting seat (3). The second fixing plate (302) is internally slidably connected with a guide rod (305). The bottom end of the guide rod (305) is fixedly connected with a second connector (306), and the bottom end of the second connector (306) is hinged to the top end of the adjusting seat (3). The left and right sides of the adjusting seat (3) are slidably connected to the frame (1) through a sliding groove (307).

4. The device for processing surface texture effect of ice-flower velvet fabric according to claim 3, characterized in that: The front and rear ends of the first fixing plate (301) and the second fixing plate (302) are fixedly connected to the frame (1) by mounting screws (308). The left side of the first fixing plate (301) is threaded with a locking screw (309), and the locking screw (309) abuts against the adjusting screw (303). The top end of the adjusting screw (303) is fixedly connected with an operating handle (310).

5. The device for processing surface texture effect of ice-flower velvet fabric according to claim 1, characterized in that: The left and right ends of the texture processing roller (4) are rotatably connected to the adjusting seat (3) through bearings (401), and multiple sets of irregular texture pressing blocks (402) are fixedly connected to the outer side of the texture processing roller (4).

6. The device for processing surface texture effect of ice-flower velvet fabric according to claim 1, characterized in that: The top of the heating cover (5) is fixedly connected to an installation plate (501), both ends of which are fixedly connected to the top of the adjustment seat (3). A heating tube (502) is fixedly installed on the inner side of the heating cover (5).

7. The device for processing surface texture effect of ice-flower velvet fabric according to claim 1, characterized in that: A mounting bracket (701) is fixedly installed at the rear end of the right side of the frame (1). A second motor (702) is fixedly installed at the top of the mounting bracket (701). The drive end of the second motor (702) is connected to the right end of the take-up shaft (7) via a synchronous pulley set (703). A take-up cylinder (704) is sleeved on the outside of the take-up shaft (7). Positioning sleeves (705) are sleeved on both the left and right ends of the take-up shaft (7) and located on the outside of the take-up cylinder (704). (7) is provided with springs (706) on the outside of the two sets of positioning sleeves (705) and on the opposite side. The receiving shaft (7) is provided with a fixing sleeve (707) on the outside of the two sets of springs (706) and on the opposite side. The two ends of the springs (706) are fixedly connected to the positioning sleeves (705) and the fixing sleeves (707) respectively. The fixing sleeves (707) are internally threaded with fixing screws (708) and the fixing screws (708) abut against the receiving shaft (7).

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