Air path intelligent automatic distribution device

Abstract

The utility model relates to the technical field of gas circuit control equipment, concretely relates to a kind of gas circuit intelligent automatic distribution device, including device shell, main pipeline is fixedly installed in device shell, the gas inlet connector that passes out device shell is fixedly installed in the gas inlet end of main pipeline, total pressure sensor and total flow sensor are fixedly installed on main pipeline;Multiple branch pipes that pass out device shell are detachably installed on main pipeline, solenoid proportional valve is fixedly installed on branch pipe, branch flow sensor and branch pressure sensor are also fixedly installed on branch pipe;Controller is fixedly installed in the inside of device shell, display is fixedly installed on the outside of device shell, the front side of device shell is connected with outside, and front side cover plate is detachably installed on the front side of device shell by multiple fastening screws.The utility model can realize gas circuit automatic distribution, simplify the adjustment process, make gas distribution operation more convenient and efficient.

Description

Technical Field

[0001] This utility model relates to the field of gas circuit control equipment technology, specifically to a gas circuit intelligent automatic distribution device. Background Technology

[0002] In industrial production, scientific research and other fields, it is often necessary to distribute the gas output from the gas source to different gas-using equipment according to a certain proportion or demand. The gas distribution device is the key equipment to achieve this function.

[0003] Utility model patent CN214427380U discloses a multi-channel standard gas distribution device, comprising: N standard gas branches, each standard gas branch connected to a standard gas source, where N is a positive integer greater than 2; the N standard gas branches connected to a mixing tube; and the mixing tube connected to an analyzer. The advantages of this multi-channel standard gas distribution device are: it allows simultaneous access to multiple alternative standard gases, enabling rapid selection and replacement between these gases without frequent cylinder movement, and avoids gas mixing.

[0004] Although the above technical solutions have corresponding advantages, existing gas distribution devices still have some shortcomings in use. For example, traditional gas distribution devices mostly use manual valves for control, requiring operators to manually adjust the opening of each valve to achieve gas distribution. This is not only cumbersome to operate, but also has low distribution accuracy, making it difficult to meet the requirements of scenarios with high gas flow control. At the same time, manual operation is prone to errors due to human factors, affecting the accuracy of production or experiments.

[0005] On the other hand, some gas distribution devices lack real-time monitoring capabilities, failing to obtain parameters such as gas pressure and flow rate from each branch in a timely manner. When abnormalities occur in the gas path (such as excessive pressure or unstable flow rate), they cannot issue alarms or take corresponding protective measures in a timely manner, which may damage gas-using equipment or even cause safety accidents. In view of this, we propose an intelligent automatic gas distribution device. Utility Model Content

[0006] The purpose of this invention is to provide an intelligent automatic gas distribution device to address the deficiencies mentioned in the background art.

[0007] To achieve the above objectives, this utility model provides the following technical solution:

[0008] An intelligent automatic gas distribution device includes a housing, a main pipe fixedly installed inside the housing, an air inlet connector extending out of the housing fixedly installed at the air inlet end of the main pipe, a total pressure sensor and a total flow sensor fixedly installed on the main pipe; multiple branch pipes extending out of the housing are detachably installed on the main pipe, electromagnetic proportional valves are fixedly installed on the branch pipes, and branch flow sensors and branch pressure sensors are also fixedly installed on the branch pipes; a controller is fixedly installed inside the housing, and a display is fixedly installed outside the housing.

[0009] Preferably, the end of the main pipe furthest from the air inlet connector is not connected to the outside, and the number of branch pipes is 5 to 8;

[0010] This design facilitates the flow of gas from the main pipeline to the branch pipe.

[0011] Preferably, a horizontally arranged support cylinder is fixedly installed on the inner wall of the device housing, and the end of the main pipe away from the air inlet connector is inserted into the support cylinder.

[0012] This feature provides support for the main pipeline.

[0013] Preferably, the top plate of the device housing is provided with wiring holes, and multiple rollers are fixedly installed at the bottom of the device housing;

[0014] The wiring holes in this feature facilitate wiring operations, and the rollers make it easy to move the device.

[0015] Preferably, a touch screen is fixedly installed on the display, and an alarm module is also fixedly installed on the display.

[0016] Preferably, a handle is fixedly installed on the side of the device housing, and the handle has a U-shaped cross-section.

[0017] Preferably, both ends of the branch pipe are fixedly installed with end joints, the end joint on the side closer to the main pipe is flange-connected to the main pipe, and the end joint at the other end is detachably connected to an external pipe.

[0018] This setting facilitates the corresponding connection operations.

[0019] Preferably, the front side of the device housing is connected to the outside, and a front cover plate is detachably installed on the front side of the device housing by a plurality of fastening screws, and the front cover plate is provided with a plurality of heat dissipation holes;

[0020] This feature facilitates maintenance and heat dissipation.

[0021] Compared with the prior art, the beneficial effects of this utility model are:

[0022] 1. This utility model achieves automated and precise control of gas flow in each branch pipeline by setting up an electromagnetic proportional valve in conjunction with a controller and a touch display screen, replacing the traditional manual valve operation. This reduces human error, improves gas distribution accuracy, and meets the requirements of high flow control scenarios. At the same time, the touch operation simplifies the adjustment process, making gas distribution operation more convenient and efficient.

[0023] 2. This utility model, by setting up a total pressure sensor, a total flow sensor, a branch flow sensor, a branch pressure sensor, and an alarm module, realizes real-time monitoring and data display of pressure and flow parameters of the main pipeline and each branch pipeline. When abnormal parameters are detected, the alarm module can issue an alarm in time, so as to achieve the effect of real-time monitoring of the gas circuit operation status, early warning and prevention of safety accidents, and ensuring the safe and stable operation of gas-using equipment.

[0024] 3. This utility model adopts a detachable structure that connects the branch pipe to the main pipe flange, combined with the support cylinder for stable support of the main pipe, and the design of wiring holes, heat dissipation holes, rollers and handles on the device housing, which realizes the flexible addition and removal of branch pipes and the convenient movement, wiring and heat dissipation of the equipment. At the same time, the detachable design of the front cover plate facilitates the inspection and maintenance of internal components, thereby improving the flexibility of the device structure, the convenience of use and the ease of maintenance. Attached Figure Description

[0025] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0026] Figure 2 This utility model Figure 1 Enlarged view of point A in the middle;

[0027] Figure 3 This is a partial structural schematic diagram of the present invention;

[0028] The meanings of the labels in the diagram are as follows:

[0029] 1. Device housing; 10. Main pipe; 11. Air inlet connector; 12. Total pressure sensor; 13. Total flow sensor; 14. Support cylinder; 15. Controller; 16. Wiring hole; 17. Display; 171. Touch screen; 172. Alarm module; 18. Handle; 19. Roller;

[0030] 2. Front cover; 20. Heat dissipation holes;

[0031] 3. Branch pipe; 30. Electromagnetic proportional valve; 31. Branch flow sensor; 32. Branch pressure sensor; 33. End connector. Detailed Implementation

[0032] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0033] Please see Figures 1-3 This utility model provides a technical solution: an intelligent automatic gas distribution device, including a device housing 1, a main pipe 10 fixedly installed inside the device housing 1, and an air inlet connector 11 fixedly installed at the air inlet end of the main pipe 10, which extends out of the device housing 1 for easy connection to a gas source; a total pressure sensor 12 and a total flow sensor 13 are fixedly installed on the main pipe 10, which can monitor the gas pressure and flow rate in the main pipe in real time, providing data support for controlling the gas state in the main pipe.

[0034] like Figure 1 and Figure 2 As shown, multiple branch pipes 3 are detachably installed on the main pipeline 10, extending out of the device housing 1. Electromagnetic proportional valves 30 are fixedly installed on the branch pipes 3, and branch flow sensors 31 and branch pressure sensors 32 are also fixedly installed on the branch pipes 3. A controller 15 is fixedly installed inside the device housing 1, and a display 17 is fixedly installed outside the device housing 1. The electromagnetic proportional valves 30 can accurately adjust the gas flow rate, and the branch flow sensors 31 and branch pressure sensors 32 can monitor the gas parameters of each branch pipe in real time. The controller 15 inside the device housing 1 receives and processes these parameters, while the external display 17 displays the parameters intuitively, realizing precise control and status monitoring of the gas in each branch.

[0035] In this embodiment, the end of the main pipe 10 away from the air inlet connector 11 is not connected to the outside. The number of branch pipes 3 is 5 to 8, which ensures that the gas in the main pipe can flow smoothly to each branch pipe 3 to meet the needs of multiple gas uses.

[0036] like Figure 1 As shown, a horizontally arranged support cylinder 14 is fixedly installed on the inner wall of the device housing 1. The end of the main pipe 10 away from the air inlet connector 11 is inserted into the support cylinder 14, which provides stable support for the main pipe 10 and enhances the stability of the main pipe 10 installation.

[0037] Specifically, the top plate of the device housing 1 is provided with wiring holes 16, and multiple rollers 19 are fixedly installed on the bottom of the device housing 1. The wiring holes 16 facilitate wiring operations, and the rollers 19 facilitate movement operations.

[0038] Furthermore, a touch screen 171 is fixedly installed on the display 17, and an alarm module 172 is also fixedly installed on the display 17. The touch screen 171 on the display 17 facilitates parameter setting and operation control by the operator, and the alarm module 172 can issue an alarm in time when the gas circuit parameters are abnormal, which improves the convenience of operation and the safety of use of the device.

[0039] In addition, a handle 18 is fixedly installed on the side of the device housing 1. The handle 18 has a U-shaped cross section, which makes it easy for the operator to push and pull the device. Together with the rollers 19 at the bottom, it further improves the ease of movement of the device.

[0040] It is worth noting that both ends of the branch pipe 3 are fixedly installed with end joints 33. The end joint 33 on the side closer to the main pipe 10 is connected to the main pipe 10 with a flange, while the end joint 33 on the other end is detachably connected to the external pipe, making the installation, disassembly and connection of the branch pipe 3 to the external pipe more convenient and quick.

[0041] like Figure 3 As shown, the front side of the device housing 1 is connected to the outside. A front cover plate 2 is detachably installed on the front side of the device housing 1 by multiple fastening screws. Multiple heat dissipation holes 20 are provided on the front cover plate 2. The multiple heat dissipation holes 20 are conducive to heat dissipation inside the device. At the same time, the detachable design of the front cover plate 2 facilitates the inspection and maintenance of the internal components of the device.

[0042] It is worth noting that the total pressure sensor 12, total flow sensor 13, electromagnetic proportional valve 30, branch pressure sensor 32, and branch flow sensor 31 are all electrically connected to the controller 15. The controller 15 can control the opening of the electromagnetic proportional valve 30 according to preset parameters or external commands to achieve intelligent automatic gas distribution. The touch screen display 171 is electrically connected to the controller 15 and is used to display the parameter information of each gas path and to set the parameters. The alarm module 172 is electrically connected to the controller 15. When abnormal gas path parameters are detected, the controller 15 controls the alarm module 172 to issue an alarm.

[0043] Finally, it should be noted that the components involved in this utility model, such as the total pressure sensor 12, total flow sensor 13, electromagnetic proportional valve 30, branch flow sensor 31, branch pressure sensor 32, controller 15, display 17, touch screen 171, alarm module 172, corresponding control program and control system, are all general standard parts or components known to those skilled in the art. Their structure and principle can be learned by those skilled in the art through technical manuals or conventional experimental methods. In the idle space of this device, all the above-mentioned electrical components, which refer to power elements, electrical components and the matching controller and power supply, are connected by wires. The specific connection method should refer to the working principle of this utility model. The electrical connection between each electrical component is completed in the order of operation. The detailed connection method is a technology known in the art.

[0044] When using the intelligent automatic gas distribution device of this utility model, the device housing 1 is moved to the working position by using the handle 18 and the roller 19, the external gas source pipe is connected to the air inlet connector 11, the external gas equipment pipeline is connected to the branch pipe 3 through the end connector 33, the main pipeline 10 is stably supported by the support cylinder 14, and the line is connected through the wiring hole 16.

[0045] When the power is turned on, the total pressure sensor 12 and the total flow sensor 13 start to work. The gas parameters of each branch pipe 3 are set through the touch screen 171 of the display 17. After receiving the command, the controller 15 adjusts the opening of the electromagnetic proportional valve 30. The gas is diverted to the branch pipe 3 through the main pipe 10. The branch flow sensor 31 and the branch pressure sensor 32 monitor the parameters in real time and feed them back to the controller 15. The data is displayed on the touch screen 171.

[0046] If the parameters are abnormal, the alarm module 172 will issue an alarm. Adjustments need to be made via the touch screen 171. After use, turn off the gas and power supply, disassemble the pipes, and the device can be moved again using the handle 18 and the rollers 19. The heat dissipation holes 20 assist in internal heat dissipation.

[0047] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely preferred examples and are not intended to limit the utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A smart automatic gas distribution device, comprising a device housing (1), characterized in that: A main pipe (10) is fixedly installed inside the device housing (1). An air inlet connector (11) is fixedly installed at the air inlet end of the main pipe (10) and extends out of the device housing (1). A total pressure sensor (12) and a total flow sensor (13) are fixedly installed on the main pipe (10). Multiple branch pipes (3) extending out of the device housing (1) are detachably installed on the main pipe (10). An electromagnetic proportional valve (30) is fixedly installed on the branch pipe (3). A branch flow sensor (31) and a branch pressure sensor (32) are also fixedly installed on the branch pipe (3). A controller (15) is fixedly installed inside the device housing (1). A display (17) is fixedly installed outside the device housing (1).

2. The intelligent automatic gas distribution device according to claim 1, characterized in that: The end of the main pipe (10) away from the air inlet connector (11) is not connected to the outside, and the number of branch pipes (3) is 5 to 8.

3. The intelligent automatic gas distribution device according to claim 1, characterized in that: A horizontally arranged support cylinder (14) is fixedly installed on the inner wall of the device housing (1), and the end of the main pipe (10) away from the air inlet connector (11) is inserted into the support cylinder (14).

4. The intelligent automatic gas distribution device according to claim 1, characterized in that: Wiring holes (16) are provided on the top plate of the device housing (1), and multiple rollers (19) are fixedly installed on the bottom of the device housing (1).

5. The intelligent automatic gas distribution device according to claim 1, characterized in that: A touch screen (171) is fixedly installed on the display (17), and an alarm module (172) is also fixedly installed on the display (17).

6. The intelligent automatic gas distribution device according to claim 1, characterized in that: A handle (18) is fixedly installed on the side of the device housing (1), and the handle (18) has a U-shaped cross section.

7. The intelligent automatic gas distribution device according to claim 1, characterized in that: Both ends of the branch pipe (3) are fixedly installed with end joints (33). The end joint (33) on the side closer to the main pipe (10) is flanged to the main pipe (10), and the end joint (33) on the other end is detachably connected to the external pipe.

8. The intelligent automatic gas distribution device according to claim 1, characterized in that: The front side of the device housing (1) is connected to the outside. A front cover plate (2) is detachably installed on the front side of the device housing (1) by a number of fastening screws. A number of heat dissipation holes (20) are provided on the front cover plate (2).

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