Smart wiring harness connector device that can monitor connection status in real time

Abstract

The utility model provides an intelligent wiring harness connector device of real time monitoring connection state relates to wiring harness connection technical field, including intermediate seat, the both ends fixed setting of intermediate seat have put pipe terminal, two groups put pipe terminal top fixed setting have the connection buckle, the inside below of intermediate seat is fixedly set with the battery, the shell of battery is wrapped insulating layer, and the electrode of battery sets in the top both sides of battery, the top of battery is fixedly set with the electromagnet A and electromagnet B, the middle fixed setting of connection buckle has the pilot lamp, the utility model discloses through the pilot lamp bright and dark state monitoring circuit, and the pilot lamp is always bright when the circuit is normal, and the abnormality flashes, and the circuit failure is visualized, compares traditional investigation mode, can fast identification failure, shortens the investigation time, reduces the failure processing cost of power system, communication base station and so on scene, has solved the problem that the existing connector is inconvenient real time monitoring.

Description

Technical Field

[0001] This utility model belongs to the field of wire harness connection technology, and more specifically, it relates to an intelligent wire harness connector device that can monitor the connection status in real time. Background Technology

[0002] Wire harness connectors are accessories used to achieve electrical connections. They belong to the category of connectors. They are metal pieces encased in insulating plastic with holes at both ends for inserting wires and screws for tightening or loosening. Their main function is to facilitate the connection and disconnection of wires, enabling reliable electrical connections between two or more wires.

[0003] Based on the above, the connectors currently in use only provide power transmission, making it inconvenient to display the connection status in real time, and difficult to determine whether the connection is normal. If the line connection is poor, it is also inconvenient to quickly find the fault. Utility Model Content

[0004] To address the aforementioned technical problems, this utility model provides an intelligent wire harness connector device capable of real-time monitoring of connection status. This solves the problem mentioned in the background art that existing connectors only provide power supply, making it inconvenient to display the connection status in real time, difficult to determine whether the connection is normal, and difficult to quickly locate faults if the line connection is faulty.

[0005] The purpose and effectiveness of this intelligent wire harness connector device, which can monitor the connection status in real time, are achieved by the following specific technical means:

[0006] A smart wire harness connector device capable of real-time monitoring of connection status includes an intermediate base. Two sets of tube-laying terminals are fixedly mounted at both ends of the intermediate base, and connecting buckles are fixedly mounted on the top of the two sets of tube-laying terminals. A battery is fixedly mounted inside the lower part of the intermediate base. The battery casing is covered with an insulating layer, and the battery electrodes are located on both sides of the top of the battery. Electromagnets A and B are fixedly mounted on the top of the battery. An indicator light is fixedly mounted in the middle of the connecting buckle. Connecting copper molds are fixedly mounted inside both sides of the intermediate base. Fixed copper plates are fixedly mounted inside the lower part of each tube-laying terminal, and these fixed copper plates are connected to adjacent connecting copper molds. A circuit breaker is fixedly mounted on the top of the battery. The circuit breaker consists of two sets of L-shaped copper frames. Spring rods are fixedly mounted on the side of the circuit breaker closest to electromagnet A, and connecting copper blocks are slidably mounted on the outside of the two sets of spring rods.

[0007] Furthermore, each of the tube-laying terminals has a pressure plate fixedly installed on its upper interior. Each pressure plate has a downwardly recessed curved structure in the middle. The top of the pressure plate, near the middle seat, is fixed to the upper interior of the tube-laying terminal. Each tube-laying terminal has a locking bolt connected by a thread, and the locking bolt is aligned with the curved structure of the pressure plate.

[0008] Furthermore, after the spring rod passes through the connecting copper block, a spring is fitted and a baffle is fixedly installed; the main body of the connecting copper block has a T-shaped structure, and the connecting copper block can fit into the two sets of circuit breakers to connect the two sets of circuit breakers.

[0009] Furthermore, the positive terminal of the indicator light is connected to the front connecting copper mold and the positive terminal of the battery.

[0010] Furthermore, the negative terminal of the indicator light is connected to electromagnet A, and the other end of electromagnet A is connected to the front circuit breaker; the rear circuit breaker is connected to the negative terminal of the battery.

[0011] Furthermore, the negative terminal of the battery is connected to electromagnet B, and the other end of electromagnet B is connected to the rear connecting copper mold.

[0012] Compared with the prior art, the present invention has the following beneficial effects:

[0013] This invention monitors the line by using indicator lights. When the line is normal, the indicator lights are constantly on, and when there is an abnormality, they flash, making the line fault visible. Compared with traditional troubleshooting methods, this can quickly identify faults, shorten troubleshooting time, and reduce fault handling costs in scenarios such as power systems and communication base stations.

[0014] In this invention, when the line is abnormal, the device can respond automatically. Powered by a storage battery, electromagnets A and B achieve the attraction and release of the connecting copper block and the circuit breaker through magnetic changes, automatically cyclically breaking and short-circuiting without manual intervention, ensuring timely fault feedback when unattended, and enhancing the safety of line operation.

[0015] In this utility model, the wiring installation adopts a combination design of conduit terminals, locking bolts and pressure plates, which can firmly fix the wire connector, avoid poor contact, adapt to different specifications of wires, and is not complicated to install. A single person can complete the installation. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the structure of this utility model in use.

[0017] Figure 2 This is a three-dimensional sectional view of the present invention.

[0018] Figure 3 This is a utility model Figure 2 A schematic diagram of the split structure.

[0019] Figure 4 This is a schematic diagram of the assembly structure of the circuit breaker of this utility model.

[0020] Figure 5 This is a schematic diagram of the circuit connection structure of this utility model.

[0021] In the diagram, the correspondence between component names and drawing numbers is as follows:

[0022] 1. Intermediate seat; 2. Pipe terminal; 201. Fixing copper sheet; 202. Pressure plate; 203. Locking bolt; 3. Connecting buckle; 301. Indicator light; 4. Storage battery; 5. Connecting copper mold; 6. Electromagnet A; 7. Electromagnet B; 8. Circuit breaker; 801. Spring rod; 802. Connecting copper block. Detailed Implementation

[0023] The embodiments of this utility model will be described in further detail below with reference to the accompanying drawings and examples. Example

[0024] As attached Figure 1 To be continued Figure 5 As shown:

[0025] This utility model provides an intelligent wire harness connector device capable of real-time monitoring of connection status, including an intermediate base 1, with tube-laying terminals 2 fixedly installed at both ends of the intermediate base 1, and connecting buckles 3 fixedly installed on the top of the two sets of tube-laying terminals 2; a storage battery 4 is fixedly installed inside the lower part of the intermediate base 1, the outer shell of the storage battery 4 is covered with an insulating layer, and the electrodes of the storage battery 4 are located on the top two sides of the storage battery 4; electromagnets A6 and B7 are fixedly installed on the top of the storage battery 4; an indicator light 301 is fixedly installed in the middle of the connecting buckle 3; connecting copper molds 5 are fixedly installed inside both sides of the intermediate base 1; fixing copper plates 201 are fixedly installed inside the lower part of the tube-laying terminals 2, and the fixing copper plates 201 are connected to the adjacent connecting copper molds 5; a circuit breaker 8 is fixedly installed on the top of the storage battery 4, the circuit breaker 8 is a copper frame with two sets of L-shaped structures, and a spring rod 801 can be fixedly installed on the side of the circuit breaker 8 near the electromagnet A6, and connecting copper blocks 802 are slidably installed on the outside of the two sets of spring rods 801.

[0026] Among them, a pressure plate 202 is fixedly installed on the upper part of the inside of the tube-laying terminal 2. The middle of the pressure plate 202 is provided with a downwardly recessed curved structure. The top end of the pressure plate 202 near the middle seat 1 is fixed on the upper part of the inside of the tube-laying terminal 2. The top of the tube-laying terminal 2 is provided with a locking bolt 203 by threaded connection. The locking bolt 203 is aligned with the curved structure of the pressure plate 202.

[0027] Among them, the spring rod 801 passes through the connecting copper block 802 and is fitted with a spring and fixed with a baffle plate; the main body of the connecting copper block 802 is a T-shaped structure, and the connecting copper block 802 can fit into the two sets of circuit breakers 8 to connect the two sets of circuit breakers 8.

[0028] The positive terminal of indicator light 301 is connected to the positive terminal of the front connecting copper mold 5 and the battery 4.

[0029] The negative terminal of indicator light 301 is connected to electromagnet A6, and the other end of electromagnet A6 is connected to the front circuit breaker 8; the rear circuit breaker 8 is connected to the negative terminal of battery 4.

[0030] The negative terminal of the storage battery 4 is connected to the electromagnet B7, and the other end of the electromagnet B7 is connected to the rear copper mold 5.

[0031] like Figure 1-5 As shown, when a circuit connection is required, the device is connected in series to the circuit, the wire connector is inserted into the two sets of tube terminals 2, and then the locking bolt 203 is rotated to drive the pressure plate 202 to press down. The pressure plate 202 applies pressure to the wire connector, thereby achieving a stable fixation of the wire and completing the power connection.

[0032] After the entire circuit is powered on, indicator light 301 illuminates to show that the circuit is in a normal power-on state and simultaneously charges battery 4. At this time, electromagnets A6 and B7 work synchronously and generate magnetism, and their magnetism is the same. Due to the reaction force provided by the spring outside spring rod 801, it is ensured that the magnetic force of electromagnet A6 is insufficient to pull the connecting copper block 802 out of the two sets of circuit breakers 8, and the circuit remains normally conductive.

[0033] When a circuit fault occurs, such as a loose or broken wire, the main circuit is disconnected, and battery 4 begins to supply power. At this time, electromagnet B7 fails and loses its magnetism, while electromagnet A6 continues to work normally.

[0034] The electromagnet A6 generates a magnetic attraction that connects to the copper block 802, causing it to detach from the two sets of circuit breakers 8, thus breaking the circuit in the two sets of circuit breakers 8. The indicator light 301 goes out due to the power failure.

[0035] Since electromagnet A6 is connected in series with two sets of circuit breakers 8, after the circuit breaker 8 is opened, electromagnet A6 also stops working and no longer attracts the copper block 802.

[0036] Under the rebound action of the spring outside the spring rod 801, the connecting copper block 802 returns to the initial state of being in contact with the circuit breaker 8, reconnecting the two sets of circuit breakers 8, the indicator light 301 lights up again, and the electromagnet A6 resumes operation.

[0037] This cycle repeats continuously, causing the indicator light 301 to constantly turn off and on again through the automatic and continuous opening and closing of the circuit, providing intuitive feedback on circuit abnormalities in a flashing manner, which facilitates quick troubleshooting. Example

[0038] Based on Example 1, a buzzer can be connected in series at one end of the indicator light 301 for sound alarm. The buzzer is automatically shut off. When the power is first turned on, the buzzer will automatically sound an alarm for 1 second without affecting the normal power supply. However, after the power is turned off, it can follow the flashing of the indicator light 301 to coordinate with the alarm.

[0039] The specific usage and function of this embodiment are as follows:

[0040] In this utility model, when a circuit connection is required, the device is connected in series in the circuit, the wire connector is inserted into the two sets of tube terminals 2, the locking bolt 203 is rotated to lock the pressure plate 202, and the pressure plate 202 is used to squeeze the connector of the wire to fix the wire and conduct electricity.

[0041] After the entire system is powered on, indicator light 301 lights up to indicate and to charge battery 4. Electromagnets A6 and B7 work simultaneously and generate magnetism. Electromagnets A6 and B7 have the same magnetism, but the spring provided by the spring rod 801 provides force support to ensure that the magnetic force of electromagnet A6 cannot pull the connecting copper block 802 out of the two circuit breakers 8.

[0042] If a circuit fault occurs, such as loosening or breaking of the wire, the circuit is broken, the battery 4 will work, the electromagnet B7 will fail and lose its magnetism, and the electromagnet A6 will work.

[0043] The magnetic attraction of electromagnet A6 to the connecting copper block 802 causes the connecting copper block 802 to detach from the two sets of circuit breakers 8. At this time, the two sets of circuit breakers 8 are open, and the indicator light 301 will also be de-energized and turn off. Electromagnet A6 is connected in series with the two sets of circuit breakers 8. When the two sets of circuit breakers 8 are disconnected, electromagnet A6 will also stop working and stop attracting the connecting copper block 802. The connecting copper block 802 rebounds back to the state of being attached to the circuit breaker 8 through the spring outside the spring rod 801, and the two sets of circuit breakers 8 are connected again. The indicator light 301 lights up, and electromagnet A6 works again.

[0044] This creates a continuous loop effect, causing indicator light 301 to turn off and then on again by constantly and automatically opening and closing the circuit, thus flashing to provide feedback on circuit abnormalities and facilitate quick troubleshooting.

Claims

1. An intelligent wire harness connector device capable of real-time monitoring of connection status, characterized in that, include: An intermediate seat (1) is provided with tube-laying terminals (2) at both ends, and connecting buckles (3) are fixedly provided on the top of the two sets of tube-laying terminals (2); a storage battery (4) is fixedly provided inside the lower part of the intermediate seat (1), the outer shell of the storage battery (4) is wrapped with an insulating layer, and the electrodes of the storage battery (4) are provided on the top two sides of the storage battery (4); an electromagnet A (6) and an electromagnet B (7) are fixedly provided on the top of the storage battery (4); an indicator light (301) is fixedly provided in the middle of the connecting buckle (3); the intermediate seat (1) is fixedly provided with a tube-laying terminal (2) at both ends, and connecting buckles (3) are fixedly provided on the top of the storage battery (4); an intermediate seat (1) is fixedly provided with a tube-laying terminal (2) at both ends, and connecting buckles (3) are fixedly provided on the top of the two sets of tube-laying terminals (2); a storage battery (4) is fixedly provided inside the lower part of the intermediate seat (1), the outer shell of the storage battery (4) is wrapped with an insulating layer, and the electrodes of the storage battery (4) are provided on the top two sides of the storage battery (4); an electromagnet A (6) and an electromagnet B (7) are fixedly provided on the top of the storage battery (4); an indicator light (301) is fixedly provided in the middle of the connecting buckle (3); the intermediate seat (1) is fixedly provided with a tube-laying terminal (2) at both ends, and connecting buckles (3) are fixedly provided on the top of the two sets of tube-laying terminals (2); a connecting buckle (3) is fixedly provided on the top of the intermediate seat (1); an intermediate seat (1) is fixedly provided with a tube-laying terminal (2) at both ends, and connecting buckles (3) are fixedly provided on the top of the two sets of tube-laying terminals (2); a connecting buckle (3) is fixedly provided on Both sides of the seat (1) are fixedly equipped with connecting copper molds (5); both sides of the tube terminal (2) are fixedly equipped with fixing copper plates (201) at the bottom, and the fixing copper plates (201) are connected to the adjacent connecting copper molds (5); the top of the battery (4) is fixedly equipped with a circuit breaker (8), which is a copper frame with two L-shaped structures. Both sides of the circuit breaker (8) near the electromagnet A (6) are fixedly equipped with spring rods (801), and connecting copper blocks (802) are slidably installed on the outside of the two sets of spring rods (801).

2. The intelligent wire harness connector device capable of real-time monitoring of connection status as described in claim 1, characterized in that: A pressure plate (202) is fixedly installed on the upper part of the inside of each tube-laying terminal (2). The middle of each pressure plate (202) has a downwardly recessed curved structure. The top of the pressure plate (202) is fixed on the upper part of the inside of the tube-laying terminal (2). The top of each tube-laying terminal (2) is provided with a locking bolt (203) by threaded connection. The locking bolt (203) is aligned with the curved structure of the pressure plate (202).

3. The intelligent wire harness connector device capable of real-time monitoring of connection status as described in claim 1, characterized in that: The spring rod (801) passes through the connecting copper block (802) and is fitted with a spring and fixed with a baffle plate; the main body of the connecting copper block (802) is a T-shaped structure, and the connecting copper block (802) can fit into the two sets of circuit breakers (8) to connect the two sets of circuit breakers (8).

4. The intelligent wire harness connector device capable of real-time monitoring of connection status as described in claim 1, characterized in that: The positive terminal of the indicator light (301) is connected to the positive terminal of the front connecting copper mold (5) and the battery (4).

5. The intelligent wire harness connector device capable of real-time monitoring of connection status as described in claim 4, characterized in that: The negative terminal of the indicator light (301) is connected to the electromagnet A (6), and the other end of the electromagnet A (6) is connected to the front circuit breaker (8); the rear circuit breaker (8) is connected to the negative terminal of the battery (4).

6. The intelligent wire harness connector device capable of real-time monitoring of connection status as described in claim 5, characterized in that: The negative terminal of the battery (4) is connected to the electromagnet B (7), and the other end of the electromagnet B (7) is connected to the rear connecting copper mold (5).

Images