Novel copper bar protection cover

Abstract

This utility model discloses a novel copper busbar protective cover, including a copper busbar connector and a copper busbar protective cover body connecting the top two ends of the copper busbar. The copper busbar protective cover body mainly consists of a protective top cover, an inspection line cover, and a protective side cover. Through the design of the copper busbar protective cover body, the protective side cover can effectively hold the copper busbar and prevent it from falling off. The protective top cover provides space for the fixing bolts, and the inspection line cover provides space for the inspection line. The cable outlet groove between the cover plate and the two sets of connecting plates can prevent the copper busbar protective cover body from being pushed up due to the addition of inspection lines. This not only facilitates the installation and use of inspection lines, but also facilitates the connection of inspection lines and can meet the requirements of multiple inspection lines. Therefore, the copper busbar protective cover body can effectively cover the exposed metal positions of the copper busbar and inspection lines, and can be tightly fastened to the copper busbar to prevent it from falling off. It can also completely cover the exposed positions of the copper busbar even when there are no inspection lines.

Description

Technical Field

[0001] This utility model relates to the technical field of copper busbar protective covers, specifically a novel copper busbar protective cover. Background Technology

[0002] Copper busbar protective covers, also known as copper busbar insulating sleeves or busbar trunking protective covers, are insulating devices used to cover and protect copper busbars. They are mainly used in power distribution systems, switch cabinets, transformers, and other equipment. Their function is to prevent copper busbars from being exposed to dust, moisture, foreign objects, or accidental contact, which could lead to short circuits, corrosion, or damage.

[0003] In existing technologies, copper busbar protective covers are made of insulating hard plastic. The protective covers have bolt-avoidance structures and buckles on both sides for fixing to the copper busbar, which can meet the protection needs of connecting copper busbars. However, with the development of science and technology, especially the widespread application of intelligent systems, modern UPS computer rooms use multi-layer intelligent monitoring systems to continuously and dynamically monitor and control the daily charging and discharging of battery packs and the health status of batteries. This results in a dense network of inspection lines on the battery packs. One end of each inspection line is connected to the positive and negative terminals of the battery, which is superimposed on the copper busbar. Existing copper busbar protective covers will cause the protective covers to be pushed up when copper busbars with inspection lines are added, making it impossible to hold the copper busbars in place. This makes the protective covers easy to fall off and fail to provide normal protection. Therefore, we need to propose a new type of copper busbar protective cover. Utility Model Content

[0004] The purpose of this utility model is to provide a new type of copper busbar protective cover. Through the setting of the copper busbar protective cover body, the protective side cover can effectively fasten the copper busbar and prevent it from falling off. The inspection line cover facilitates the installation and use of the inspection line, so as to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] A novel copper busbar protective cover includes:

[0007] Connecting copper busbars, and the copper busbar protective cover body connecting the top two ends of the copper busbars;

[0008] The copper busbar protective cover body is mainly composed of a protective top cover, an inspection line cover, and a protective side cover. The protective top cover, inspection line cover, and protective side cover are arranged sequentially from top to bottom, and the protective top cover, inspection line cover, and protective side cover are integrally injection molded.

[0009] The inspection line cover includes a protective plate and two sets of connecting plates. The two sets of connecting plates are located at both ends of the bottom of the protective plate, and an outlet groove for the inspection line to pass through is provided between the protective plate and the two sets of connecting plates.

[0010] Preferably, the extension lines of one end of the two sets of connecting plates are arranged to intersect, and one end of the protective plate is provided with a semi-circular arc that fits with the outer side of the protective top cover.

[0011] Preferably, the top of the protective cover is provided with a detection hole, and the axis of the detection hole and the axis of the protective cover are arranged on the same axis.

[0012] Preferably, the cable outlet groove is connected to the inner cavity of the protective top cover, and the protective top cover is a cylindrical hollow cover.

[0013] Preferably, the protective side cover includes an insulating top plate and two sets of insulating baffles. The two sets of insulating baffles are disposed at both ends of the bottom of the insulating top plate. The insulating top plate and the two sets of insulating baffles are arranged in a U-shape. A U-shaped groove communicating with the cable outlet groove is opened on the top of the insulating top plate.

[0014] Preferably, two sets of fasteners are symmetrically arranged on opposite sides of the two sets of insulating baffles, and a guide portion is provided at the lower end of each set of fasteners. The cross-section of the fasteners is arranged in a right trapezoidal shape.

[0015] Preferably, each of the two sets of insulating baffles is provided with a pull plate on the side opposite to the buckle, the pull plate has an L-shaped cross-section, and an anti-detachment beam is provided at the upper end of the pull plate on the side opposite to the insulating baffle.

[0016] Preferably, one set of the copper busbar protective cover bodies is a red protective cover, and the other set of the copper busbar protective cover bodies is a blue protective cover.

[0017] Preferably, a limiting pin is provided on the outer side of the protective top cover, a connecting ring is sleeved on the limiting pin, a connecting rope is provided on the connecting ring, and a sealing plug is provided at one end of the connecting rope and inserted into the detection hole.

[0018] Compared with the prior art, the beneficial effects of this utility model are:

[0019] This utility model features a copper busbar protective cover. The protective side cover effectively holds the copper busbar in place to prevent it from falling off. The protective top cover provides space for the fixing bolts, and the inspection line cover provides space for the inspection line. The cable outlet groove between the protective plate and the two sets of connecting plates prevents the copper busbar protective cover from being lifted up due to the addition of inspection lines. This design not only facilitates the installation and use of inspection lines but also facilitates the connection of inspection lines and can accommodate multiple inspection lines. Therefore, the copper busbar protective cover effectively covers the exposed metal parts of the copper busbar and inspection lines, and is tightly fastened to the copper busbar to prevent it from falling off. Even without inspection lines, it can completely cover the exposed parts of the copper busbar, providing effective protection. Attached Figure Description

[0020] Figure 1This is a schematic diagram of the structure of this utility model;

[0021] Figure 2 This is a schematic diagram of the structure of the protective top cover, inspection line cover and protective side cover of this utility model;

[0022] Figure 3 This is a schematic diagram of the connecting ring, connecting rope, and sealing plug of this utility model;

[0023] Figure 4 This is a schematic diagram of the structure of the U-shaped groove, detection hole, and guide part of this utility model.

[0024] In the diagram: 1. Connecting copper busbar; 2. Copper busbar protective cover body; 21. Protective top cover; 22. Inspection line cover; 221. Protective plate; 222. Connecting plate; 23. Protective side cover; 231. Insulating top plate; 232. Insulating baffle; 3. Detection hole; 4. U-shaped groove; 5. Outlet groove; 6. Fastener; 7. Guide part; 8. Pull plate; 9. Anti-detachment beam; 10. Limit pin; 11. Connecting ring; 12. Connecting rope; 13. Sealing plug. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0026] Please see Figure 1-4 This utility model provides a technical solution:

[0027] A novel copper busbar protective cover, characterized in that it comprises:

[0028] Connecting copper busbar 1, and copper busbar protective cover body 2 connecting the top two ends of copper busbar 1;

[0029] The copper busbar protective cover body 2 is mainly composed of a protective top cover 21, an inspection line cover 22, and a protective side cover 23. The protective top cover 21, the inspection line cover 22, and the protective side cover 23 are arranged sequentially from top to bottom. The protective top cover 21, the inspection line cover 22, and the protective side cover 23 are integrally injection molded.

[0030] The inspection line cover 22 includes a cover plate 221 and two sets of connecting plates 222. The two sets of connecting plates 222 are located at both ends of the bottom of the cover plate 221. A cable outlet groove 5 is provided between the cover plate 221 and the two sets of connecting plates 222 for the inspection line to pass through.

[0031] Preferably, the extension lines of one end of the two sets of connecting plates 222 are intersecting, and one end of the guard plate 221 is provided with a semi-circular arc that fits the outer side of the protective top cover 21. Through the arrangement of the connecting plates 222 and the guard plate 221, the intersection of the extension lines of the two sets of connecting plates 222 can enhance the overall structural stability, make the inspection line cover 22 more evenly stressed, and prevent deformation. The semi-circular arc of the guard plate 221 can fit the shape of the protective top cover 21, improving the overall aesthetics and the continuity of protection.

[0032] Specifically, the top of the protective cover 21 is provided with a detection hole 3. The axis of the detection hole 3 is set on the same axis as the axis of the protective cover 21. By setting the detection hole 3, it is convenient to use the instrument probe to contact the battery terminal without disassembling the copper busbar protective cover body 2 during temporary manual testing, thereby improving testing efficiency. The alignment of the detection hole 3 with the axis of the protective cover 21 ensures that the detection hole 3 corresponds to the center of the connecting copper busbar 1, avoiding measurement errors and thus improving the accuracy of testing.

[0033] The cable outlet 5 is connected to the inner cavity of the protective top cover 21. The protective top cover 21 is a cylindrical hollow cover. Through the setting of the cable outlet 5 and the protective top cover 21, the cable outlet 5 is connected to the inner cavity of the protective top cover 21, which can flexibly accommodate inspection cables of different specifications, facilitate the installation of inspection cables, and avoid the exposure of the bare metal parts of the inspection cables, thus enhancing the protection of the inspection cables. The protective top cover 21 is a cylindrical hollow cover, which provides sufficient space inside the protective top cover 21 to completely accommodate the fixing bolts on the connecting copper busbar 1, preventing the fixing bolts from being exposed and preventing corrosion, loosening or short circuits caused by dust, moisture or collision with foreign objects.

[0034] Preferably, the protective side cover 23 includes an insulating top plate 231 and two sets of insulating baffles 232. The two sets of insulating baffles 232 are located at both ends of the bottom of the insulating top plate 231. The insulating top plate 231 and the two sets of insulating baffles 232 are arranged in a U-shape. The top of the insulating top plate 231 has a U-shaped groove 4 that communicates with the cable outlet groove 5. By setting the protective side cover 23, in which the insulating top plate 231 and the two sets of insulating baffles 232 are arranged in a U-shape, the top and sides of the connecting copper busbar 1 can be protected, enhancing lateral protection and preventing foreign objects from entering from the side. The U-shaped groove 4 can ensure that the inspection line passes smoothly and avoids cable bending or squeezing damage. The copper busbar protective cover body 2 is integrally formed, eliminating the seams of the traditional split structure, thereby enhancing the overall structural strength. Moreover, the copper busbar protective cover body 2 is made entirely of insulating material, which can isolate the connecting copper busbar 1 from contact with external metal, avoid short circuit accidents caused by foreign objects, and improve safety.

[0035] Furthermore, two sets of latches 6 are symmetrically arranged on opposite sides of the two sets of insulating baffles 232. Each set of latches 6 has a guide part 7 at its lower end. The cross-section of the latches 6 is a right trapezoid. Through the setting of the latches 6 and the guide part 7, the latches 6 can effectively latch the edge of the connecting copper busbar 1, improve the snap-fit ​​firmness with the connecting copper busbar 1, and prevent loosening. The guide part 7 with the right trapezoidal cross-section forms a natural guiding slope, which automatically corrects the positional deviation between the copper busbar protective cover body 2 and the connecting copper busbar 1 during installation. There is no need to repeatedly observe or use tools to assist in alignment, thereby reducing the difficulty of installation and realizing the rapid installation of the copper busbar protective cover body 2.

[0036] Each of the two sets of insulating baffles 232 is equipped with a pull plate 8 on the side opposite to the latch 6. The pull plate 8 has an L-shaped cross-section. An anti-detachment beam 9 is provided at the upper end of the pull plate 8 on the side opposite to the insulating baffle 232. With the pull plate 8 and the anti-detachment beam 9, the pull plates 8 on both sides provide a clear point of force application, which is convenient for fingers to pull. The L-shaped cross-section structure enhances the rigidity of the pull plate 8 and prevents it from breaking when force is applied. The short side of the L-shape serves as a fulcrum and the long side serves as a lever arm, so the latch 6 can be released with less force, thereby enabling the copper busbar protective cover body 2 to be quickly disassembled and improving the convenience of maintenance. At the same time, the anti-detachment beam 9 prevents the pull plate 8 from being accidentally loosened and enhances the safety of use.

[0037] In addition, one set of copper busbar protective cover body 2 is red, and the other set of copper busbar protective cover body 2 is blue. The copper busbar protective cover body 2 is distinguished by color, with red being the positive terminal and blue being the negative terminal. This allows for a direct distinction between different polarities, reduces the risk of misconnection, and complies with electrical safety regulations.

[0038] Furthermore, a limiting pin 10 is provided on the outer side of the protective top cover 21. A connecting ring 11 is fitted on the limiting pin 10, and a connecting rope 12 is provided on the connecting ring 11. A sealing plug 13 is inserted into the detection hole 3 at one end of the connecting rope 12. Through the setting of the limiting pin 10, connecting ring 11, connecting rope 12 and sealing plug 13, the limiting pin 10 and connecting ring 11 play a role in fixing the connecting rope 12, ensuring that the sealing plug 13 can be taken out and used at any time without affecting daily operation. The connection between the connecting rope 12 and the sealing plug 13 can ensure that the sealing plug 13 is always connected to the protective cover to avoid loss. When the detection hole 3 is not in use, the sealing plug 13 can be inserted into the detection hole 3 to prevent dust and water, thereby improving the protection level.

[0039] Working principle: When using this utility model, align the red copper busbar protective cover with the positive end of the connecting copper busbar 1 and the blue copper busbar protective cover with the negative end of the connecting copper busbar 1. Then, align the U-shaped protective side cover 23 in the copper busbar protective cover body 2 with the connecting copper busbar 1. Use the buckle 6 and guide part 7 to snap it in, so that the copper busbar protective cover body 2 can be quickly snapped onto the copper busbar. No tools are required during installation. At this time, the fixing bolt is located inside the protective top cover 21. The inspection line passes through the cable outlet 5 between the protective plate 221 and the connecting plate 222 and is connected. This can effectively cover the exposed metal position of the connecting copper busbar 1 and the inspection line, and can also be tightly snapped together with the connecting copper busbar 1 so that it will not fall off.

[0040] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A novel copper bar protection cover characterized by, include: Connecting copper busbar (1), and copper busbar protective cover body (2) connecting the top two ends of copper busbar (1); The copper busbar protective cover body (2) is mainly composed of a protective top cover (21), an inspection line cover (22), and a protective side cover (23). The protective top cover (21), the inspection line cover (22), and the protective side cover (23) are arranged sequentially from top to bottom. The protective top cover (21), the inspection line cover (22), and the protective side cover (23) are integrally injection molded. The inspection line cover (22) includes a cover plate (221) and two sets of connecting plates (222). The two sets of connecting plates (222) are located at both ends of the bottom of the cover plate (221). A cable outlet groove (5) for the inspection line to pass through is provided between the cover plate (221) and the two sets of connecting plates (222).

2. The novel copper busbar protective cover according to claim 1, characterized in that: The extension lines of one end of the two sets of connecting plates (222) are arranged to intersect, and one end of the guard plate (221) is provided with a semi-circular arc that fits with the outer side of the protective top cover (21).

3. The novel copper busbar protective cover according to claim 1, characterized in that: The top of the protective cover (21) is provided with a detection hole (3), and the axis of the detection hole (3) and the axis of the protective cover (21) are set on the same axis.

4. The novel copper busbar protective cover according to claim 1, characterized in that: The cable outlet groove (5) is connected to the inner cavity of the protective top cover (21), which is a cylindrical hollow cover.

5. A novel copper busbar protective cover according to claim 1, characterized in that: The protective side cover (23) includes an insulating top plate (231) and two sets of insulating baffles (232). The two sets of insulating baffles (232) are arranged at both ends of the bottom of the insulating top plate (231). The insulating top plate (231) and the two sets of insulating baffles (232) are arranged in a U-shape. The top of the insulating top plate (231) is provided with a U-shaped groove (4) that communicates with the cable outlet groove (5).

6. A novel copper busbar protective cover according to claim 5, characterized in that: Two sets of fasteners (6) are symmetrically arranged on opposite sides of the two sets of insulating baffles (232). The lower end of each set of fasteners (6) is provided with a guide (7). The cross section of the fasteners (6) is arranged in a right trapezoidal shape.

7. A novel copper busbar protective cover according to claim 6, characterized in that: Both sets of insulating baffles (232) are provided with pull plates (8) on the side opposite to the buckle (6). The pull plates (8) have an L-shaped cross section. The upper end of the pull plate (8) opposite to the insulating baffle (232) is provided with an anti-detachment beam (9).

8. A novel copper busbar protective cover according to claim 1, characterized in that: One set of copper busbar protective cover bodies (2) is red, and the other set of copper busbar protective cover bodies (2) is blue.

9. A novel copper busbar protective cover according to claim 3, characterized in that: The protective top cover (21) is provided with a limiting pin (10) on the outside. A connecting ring (11) is sleeved on the limiting pin (10). A connecting rope (12) is provided on the connecting ring (11). A sealing plug (13) is provided at one end of the connecting rope (12) and inserted into the detection hole (3).

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