A cyclone having a spliced inner liner
By using a spliced liner structure and filter screen design, the problem of insufficient wear resistance and corrosion resistance caused by large gaps in the hydrocyclone liner connection is solved, realizing the wear resistance and impact resistance of the hydrocyclone and the feed filtration function, thus improving the separation efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- HENGSHUIYUAN INNOVATIVE MATERIALS TECHNOLOGY CO LTD
- Filing Date
- 2025-07-17
- Publication Date
- 2026-06-23
AI Technical Summary
The existing hydrocyclones have large gaps in their lining connections, resulting in insufficient wear resistance, corrosion resistance, and service life, especially when handling high-hardness, high-concentration, or corrosive media.
The inner lining adopts a spliced inner lining structure. The inner lining is connected to the upper slot through the lower connecting block. The design of the outer rubber layer and the inner ceramic layer of the inner lining enhances the connection and wear resistance. A filter screen is set at the feed port for feeding filtration.
It achieves efficient splicing and sealing of the liner, enhances the hydrocyclone's wear and impact resistance, and effectively filters large particles and fibers, thereby improving the hydrocyclone's service life and separation efficiency.
Smart Images

Figure CN224389007U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of hydrocyclone technology, specifically a hydrocyclone with a spliced inner liner. Background Technology
[0002] A hydrocyclone is a device that uses centrifugal force to separate materials. When the two-phase mixture to be separated enters the hydrocyclone tangentially from its periphery under a certain pressure, it generates intense three-dimensional elliptical strong rotating shear turbulence. Due to the size difference between coarse and fine particles, they are subjected to different magnitudes of centrifugal force, centripetal buoyancy, and fluid drag. Under centrifugal sedimentation, most of the coarse particles are discharged through the underflow port of the hydrocyclone, while most of the fine particles are discharged through the overflow pipe, thus achieving the purpose of separation and classification. It is widely used in mining, chemical, environmental protection, energy and other fields.
[0003] The hydrocyclone contains an inner liner, the material of which directly affects its wear resistance, corrosion resistance, service life, and separation efficiency. This is especially true when processing high-hardness, high-concentration, or corrosive media. A common practice is to connect the inner liners sequentially, but the liner has flat openings at both the top and bottom, resulting in large gaps at the joints. Therefore, we propose a hydrocyclone with a spliced inner liner to address these issues. Utility Model Content
[0004] The purpose of this invention is to provide a hydrocyclone with a spliced inner liner to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a hydrocyclone with a spliced inner liner, comprising a feed box, an upper cone at the bottom of the feed box, a lower cone connected to the bottom of the upper cone, a sand settling nozzle at the bottom of the lower cone, an inner liner installed inside the feed box, an upper slot at the top of the inner liner, a lower connecting block at the bottom of the inner liner, and a sealing ring at the bottom of the feed box.
[0006] As a further technical solution of this utility model, the feed box, upper cone, lower cone and sand settling nozzle are connected in sequence by a sealing ring, and an inner liner is provided inside the feed box, upper cone, lower cone and sand settling nozzle.
[0007] As a further technical solution of this utility model, the lower connecting block at the bottom of the inner lining body is engaged with the upper slot at the top of the inner lining body, and the inner lining body is provided with multiple sets of interlocking components connected by the lower connecting block and the upper slot.
[0008] As a further technical solution of this utility model, a feed port is installed on the right side of the feed box, an overflow port is installed on the top of the feed box, a sand settling port is provided at the bottom of the sand settling nozzle, and a connecting lug is installed on the outer side of the upper cone.
[0009] As a further technical solution of this utility model, the outer side of the liner is provided with a rubber layer, the inner side of the liner is provided with a ceramic layer, and the inner side of the liner is provided with a collision protection net.
[0010] As a further technical solution of this utility model, the anti-collision net covers the inside of the liner and contacts the ceramic layer, and the outside of the liner is covered with a rubber layer.
[0011] As a further technical solution of this utility model, there are snap-fit blocks around the front end of the feed port, the front end of the feed port is covered with a filter screen, and snap-fit grooves are opened around the filter screen.
[0012] As a further technical solution of this utility model, the snap-fit grooves opened around the filter screen are snapped into the snap-fit blocks around the front end of the feed port, and the snap-fit blocks rotate inside the feed port to fix the filter screen inside the feed port.
[0013] Compared with the prior art, the beneficial effects of this utility model are: this hydrocyclone with spliced inner lining not only realizes the inner lining splicing function and the wear-resistant and impact-resistant function, but also realizes the feeding filtration function;
[0014] (1) By setting the inner lining splicing structure, the present utility model is beneficial as follows: When in use, the inner lining body is placed into the inside of the feed box, the upper cone, the lower cone and the sand settling nozzle in sequence. Then, the feed box, the upper cone, the lower cone and the sand settling nozzle are connected together in sequence by the sealing ring. Then, the lower connecting block at the bottom of one set of inner lining bodies is engaged with the upper slot at the top of another set of inner lining bodies. Multiple sets of inner lining bodies are engaged together in sequence, and multiple sets of inner lining bodies are spliced together, which increases the connectivity and sealing of the inner lining body, thereby realizing the inner lining splicing function.
[0015] (2) By setting a wear-resistant and impact-resistant structure, the present invention is beneficial as follows: when the inner liner is attached to the inside of the upper cone during use, the rubber layer on the outside of the inner liner can increase the stability of the contact with the upper cone. The ceramic layer inside the inner liner can increase the hardness, high temperature resistance and corrosion resistance of the inner liner. The anti-collision mesh on the inner wall of the rubber layer can reduce the impact of large particles on the rubber layer, thereby realizing the wear-resistant and impact-resistant function.
[0016] (3) By setting up a feeding filter structure, the present invention is beneficial in that: when in use, the filter screen is covered to the inner front end of the feed port, the snap-fit groove outside the filter screen is snapped with the snap-fit block inside the feed port, the snap-fit block is rotated to contact the outside of the filter screen, and the filter screen is fixed inside the feed port, thereby realizing the feeding filter function and filtering larger particles and fibers. Attached Figure Description
[0017] Figure 1 This is a front view structural diagram of the present utility model;
[0018] Figure 2 This is a frontal cross-sectional view of the present invention.
[0019] Figure 3 This is a partial structural diagram of the inner liner of this utility model;
[0020] Figure 4 This is an enlarged cross-sectional structural diagram of the inner liner of this utility model;
[0021] Figure 5 This is an enlarged structural diagram of the feed port and filter screen of this utility model.
[0022] In the diagram: 1. Feed inlet; 2. Overflow outlet; 3. Feed box; 4. Upper cone; 5. Lower cone; 6. Sand settling inlet; 7. Sand settling nozzle; 8. Connecting lug; 9. Sealing ring; 10. Inner liner; 11. Upper slot; 12. Lower connecting block; 13. Anti-collision net; 14. Ceramic layer; 15. Rubber layer; 16. Filter screen; 17. Clip-on block; 18. Clip-on groove. Detailed Implementation
[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0024] Please see Figure 1-5 An embodiment of this utility model is provided: a hydrocyclone with a spliced inner liner, including a feed box 3, an upper cone 4 at the bottom of the feed box 3, a lower cone 5 connected to the bottom of the upper cone 4, a sand settling nozzle 7 at the bottom of the lower cone 5, an inner liner 10 installed inside the feed box 3, an upper slot 11 at the top of the inner liner 10, a lower connecting block 12 at the bottom of the inner liner 10, and a sealing ring 9 at the bottom of the feed box 3;
[0025] The feed box 3, upper cone 4, lower cone 5 and sand settling nozzle 7 are connected in sequence by sealing ring 9. The feed box 3, upper cone 4, lower cone 5 and sand settling nozzle 7 are provided with an inner liner 10. The lower connecting block 12 at the bottom of the inner liner 10 is engaged with the upper slot 11 at the top of the inner liner 10. The inner liner 10 is provided with multiple sets of interlocking parts connected by the lower connecting block 12 and the upper slot 11.
[0026] Specifically, such as Figure 1 , Figure 2 and Figure 3 As shown, by setting the inner lining splicing structure, in use, the inner lining body 10 is placed into the inside of the feed box 3, the upper cone 4, the lower cone 5 and the sand settling nozzle 7 in sequence. Then, the feed box 3, the upper cone 4, the lower cone 5 and the sand settling nozzle 7 are connected together in sequence by the sealing ring 9. Then, the lower connecting block 12 at the bottom of one set of inner lining bodies 10 is engaged with the upper slot 11 at the top of another set of inner lining bodies 10. Multiple sets of inner lining bodies 10 are engaged together in sequence, splicing multiple sets of inner lining bodies 10 together, increasing the connectivity and sealing of the inner lining bodies 10, thereby realizing the inner lining splicing function.
[0027] A feed port 1 is installed on the right side of the feed box 3, an overflow port 2 is installed on the top of the feed box 3, a sand settling port 6 is provided at the bottom of the sand settling nozzle 7, a connecting lug 8 is installed on the outer side of the upper cone 4, a rubber layer 15 is provided on the outside of the inner liner 10, a ceramic layer 14 is provided on the inside of the inner liner 10, and an anti-collision net 13 is provided on the inner side of the inner liner 10.
[0028] The anti-collision net 13 covers the inside of the inner liner 10 and contacts the ceramic layer 14, while the outside of the inner liner 10 is covered with a rubber layer 15.
[0029] Specifically, such as Figure 2 and Figure 4 As shown, by setting a wear-resistant and impact-resistant structure, when the inner liner 10 is snapped into the upper cone 4 during use, the rubber layer 15 on the outside of the inner liner 10 can increase the stability of the contact with the upper cone 4. The ceramic layer 14 set inside the inner liner 10 can increase the hardness, high temperature resistance and corrosion resistance of the inner liner 10. The inner wall of the rubber layer 15 is covered with a collision protection mesh 13, which can reduce the impact of large particles on the rubber layer 15, thereby achieving the wear-resistant and impact-resistant function.
[0030] There are snap-fit blocks 17 around the front end of the feed port 1, and the front end of the feed port 1 is covered with a filter screen 16. The filter screen 16 has snap-fit grooves 18 around its perimeter.
[0031] The snap-fit grooves 18 around the filter screen 16 snap-fit with the snap-fit blocks 17 around the front end of the feed port 1. The snap-fit blocks 17 rotate inside the feed port 1 to fix the filter screen 16 inside the feed port 1.
[0032] Specifically, such as Figure 1 , Figure 2 and Figure 5 As shown, by setting up a feeding filter structure, when in use, the filter screen 16 is covered to the inner front end of the feed port 1, the snap-fit groove 18 on the outside of the filter screen 16 is snapped with the snap-fit block 17 inside the feed port 1, the snap-fit block 17 is rotated to contact the outside of the filter screen 16, and the filter screen 16 is fixed inside the feed port 1, thereby realizing the feeding filter function.
[0033] Working Principle: In use, the inner liner 10 is sequentially placed inside the feed box 3, upper cone 4, lower cone 5, and settling nozzle 7. When the inner liner 10 is snapped into the upper cone 4, the rubber layer 15 on the outside of the inner liner 10 increases the stability of the contact with the upper cone 4. A ceramic layer 14 inside the inner liner 10 increases its hardness, high-temperature resistance, and corrosion resistance. An anti-collision mesh 13 covers the inner wall of the rubber layer 15, reducing the impact of large particles on it. Then, the feed box 3, upper cone 4, lower cone 5, and settling nozzle 7 are connected by the sealing ring 9. The first set of inner lining bodies 10 is connected together. Then, the lower connecting block 12 at the bottom of one set of inner lining bodies 10 is engaged with the upper slot 11 at the top of another set of inner lining bodies 10. Multiple sets of inner lining bodies 10 are engaged together in sequence to increase the connectivity and sealing of the inner lining bodies 10. The filter screen 16 is covered to the front end of the inside of the feed port 1. The engaging slot 18 on the outside of the filter screen 16 is engaged with the engaging block 17 inside the feed port 1. The engaging block 17 is rotated to contact the outside of the filter screen 16, and the filter screen 16 is fixed inside the feed port 1 to facilitate the filtration of larger particles and fibers during feeding.
[0034] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.
Claims
1. A hydrocyclone with a spliced inner liner, comprising a feed box (3), characterized in that: The bottom of the feed box (3) is provided with an upper cone (4), the bottom of the upper cone (4) is connected to a lower cone (5), the bottom of the lower cone (5) is provided with a sand settling nozzle (7), the inside of the feed box (3) is provided with an inner liner (10), the top of the inner liner (10) is provided with an upper slot (11), the bottom of the inner liner (10) is provided with a lower connecting block (12), and the bottom of the feed box (3) is provided with a sealing ring (9).
2. A hydrocyclone with a spliced inner liner according to claim 1, characterized in that: The feed box (3), upper cone (4), lower cone (5) and sand settling nozzle (7) are connected in sequence by sealing ring (9), and the feed box (3), upper cone (4), lower cone (5) and sand settling nozzle (7) are provided with inner lining (10).
3. A hydrocyclone with a spliced inner liner according to claim 1, characterized in that: The lower connecting block (12) at the bottom of the inner lining (10) is engaged with the upper slot (11) at the top of the inner lining (10). The inner lining (10) is provided with multiple sets of interlocking components connected by the lower connecting block (12) and the upper slot (11).
4. A hydrocyclone with a spliced inner liner according to claim 1, characterized in that: The feed box (3) is equipped with a feed port (1) on the right side, an overflow port (2) is installed on the top of the feed box (3), a sand settling port (6) is provided at the bottom of the sand settling nozzle (7), and a connecting lug (8) is installed on the outside of the upper cone (4).
5. A hydrocyclone with a spliced liner according to claim 1, characterized in that: The outer side of the liner (10) is provided with a rubber layer (15), the inner side of the liner (10) is provided with a ceramic layer (14), and the inner side of the liner (10) is provided with a crash net (13).
6. A hydrocyclone with a spliced liner according to claim 5, characterized in that: The anti-collision net (13) covers the inside of the liner (10) and contacts the ceramic layer (14), and the outside of the liner (10) is covered with a rubber layer (15).
7. A hydrocyclone with a spliced liner according to claim 4, characterized in that: The front end of the feed port (1) has snap-fit blocks (17) around its perimeter, and the front end of the feed port (1) is covered with a filter screen (16), with snap-fit grooves (18) around the filter screen (16).
8. A hydrocyclone with a spliced liner according to claim 7, characterized in that: The snap-fit grooves (18) around the filter screen (16) snap-fit with the snap-fit blocks (17) around the front end of the feed port (1). The snap-fit blocks (17) rotate inside the feed port (1) to fix the filter screen (16) inside the feed port (1).