A new structure of UV curing coating machine

By introducing chutes, slide bars, dust suction heads, and spraying devices into the UV curing coating machine, the problems of dust and impurities on the film surface and uneven spraying are solved, achieving uniform application and efficient curing of UV adhesive.

CN224389121UActive Publication Date: 2026-06-23SUZHOU HONGKE ADVANCED MATERIAL TECH CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SUZHOU HONGKE ADVANCED MATERIAL TECH CO LTD
Filing Date
2025-07-14
Publication Date
2026-06-23

AI Technical Summary

Technical Problem

When using existing UV curing coating machines, dust and impurities may be present on the surface of the film material, and the electromagnetic spraying method can easily lead to excessive local coating thickness, affecting the curing quality.

Method used

A novel UV curing coating machine was designed, comprising a chute, a slide bar, a dust suction head, a fan, a filter, and a spraying device. It removes dust by negative pressure and uses a reciprocating screw and scraper to achieve uniform application of UV adhesive.

Benefits of technology

It effectively removes dust and impurities from the surface of the membrane material, ensuring uniform application of UV adhesive and improving curing quality and work efficiency.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN224389121U_ABST
    Figure CN224389121U_ABST
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Abstract

The utility model provides a novel structure's UV curing coating machine relates to UV curing coating machine technical field, including work table, the top of work table is equipped with conveyer, the top of conveyer is equipped with processing box, one side of processing box is equipped with the chute, be equipped with the sliding rod in the chute, one side of sliding rod is equipped with dust collection head, one side of dust collection head is connected with the box through the hose, the inside of processing box is equipped with spraying device, one side of spraying device is equipped with the mounting block, the bottom of mounting block is equipped with the recess, be equipped with the reciprocating screw in the recess, the scraping board is penetrated connection to reciprocating screw, just the inside of box is equipped with UV lamp, one side of UV lamp is equipped with the smoke slot, this device has solved the UV curing coating machine when using, the film surface that needs to daub possibly exists dust impurity, in addition adopts the mode that electromagnetic material spraying possibly causes local overspraying, influences the problem of solidification quality.
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Description

Technical Field

[0001] This utility model belongs to the technical field of UV curing coating machine, and more specifically, it relates to a novel UV curing coating machine. Background Technology

[0002] UV adhesive, also known as photosensitive adhesive, is an adhesive that cures by exposure to ultraviolet light. During the processing of membrane materials, a coating mechanism is often needed to apply UV adhesive to the surface of the membrane material to ensure that the UV adhesive is evenly coated on the surface of the membrane material.

[0003] Based on the above, the inventors have discovered the following problems: When using current UV curing coating machines, the surface of the film material to be coated may contain dust and impurities. Direct coating and curing will affect the subsequent coating quality. Furthermore, before the curing process, UV curing adhesive is usually applied using electromagnetic spraying. However, this spraying method has significant drawbacks, easily leading to excessively thick coating in certain areas. Uneven coating will adversely affect the surface finish of the substrate, thus significantly reducing the quality of subsequent curing.

[0004] Therefore, in view of this, we have studied and improved the existing structure and its shortcomings, and provided a new type of UV curing coating machine with a more practical purpose. Utility Model Content

[0005] To address the aforementioned technical problems, this utility model provides a novel UV curing coating machine, which solves the issues that existing UV curing coating machines may have dust and impurities on the surface of the film to be coated, and that the use of electromagnetic spraying may result in excessively thick local coatings, affecting the curing quality.

[0006] The purpose and effectiveness of this novel UV curing coating machine are achieved through the following specific technical means:

[0007] A novel UV curing coating machine includes a workbench with a conveyor on top and a processing box on top of the conveyor. A chute is located on one side of the processing box, and a sliding rod is installed within the chute. A suction head is located on one side of the sliding rod, and a housing is connected to one side of the suction head via a flexible hose. A spraying device is located inside the processing box, and a mounting block is located on one side of the spraying device. A groove is located at the bottom of the mounting block, and a reciprocating screw is installed within the groove. A scraper is connected through the reciprocating screw. A UV lamp is located inside the housing, and a fume duct is located on one side of the UV lamp. A purification box is connected to the other side of the fume duct.

[0008] Furthermore, the slide bar is fitted with a spring, one end of which is connected to the bottom of the slide groove, and the other end of which is connected to the vacuum head.

[0009] Furthermore, the box is equipped with a fan inside, with several air outlets on one side of the fan and a pull-out box on the top of the fan.

[0010] Furthermore, a filter screen is provided at the bottom of the pull-out box.

[0011] Furthermore, the top of the purification chamber is equipped with an air pump, the interior of the purification chamber is equipped with a HEPA filter layer, and the bottom of the HEPA filter layer is equipped with an activated carbon adsorption layer.

[0012] Furthermore, the mounting block is equipped with a motor inside, and the output end of the motor is connected to a reciprocating lead screw drive.

[0013] Furthermore, cylinder one is provided on both sides of the processing box, the output end of cylinder one passes through the processing box and is connected to a guide shaft, and cylinder two is provided on the top of the processing box, the output end of cylinder two is connected to the mounting block.

[0014] Compared with the prior art, the present invention has the following beneficial effects:

[0015] 1. Through the cooperation of the slide rail, slide bar, vacuum head, housing, fan, air outlet, pull-out box, filter screen, and spring, when in use, the fan is turned on. At this time, the fan expels the air inside the housing, creating a negative pressure inside the housing instantly. Then, the vacuum head is placed against the surface of the material to be coated with UV glue for cleaning, making it easy to suck in dust and impurities from the vacuum head. Then, it is pulled to the pull-out box and falls onto the filter screen. When cleaning is needed, the pull-out box can be pulled out for cleaning, which greatly improves work efficiency.

[0016] 2. Through the cooperation between the reciprocating screw, scraper and motor, the spraying device sprays the material to be treated during use. Then, the material is moved by the conveyor. Then the motor is started, which drives the reciprocating screw to rotate, so that the scraper repeatedly scrapes the sprayed material back and forth, so that the UV glue is evenly applied to the surface of the material, which facilitates subsequent curing and indirectly improves the curing quality. Attached Figure Description

[0017] Figure 1 This is a three-dimensional schematic diagram of a novel UV curing coating machine according to this utility model.

[0018] Figure 2 This is a schematic diagram of a cross-section of a novel UV curing coating machine according to this utility model.

[0019] Figure 3 This utility model relates to a novel UV curing coating machine. Figure 2 A magnified diagram of point A in the diagram.

[0020] Figure 4 This is a cross-sectional schematic diagram of a UV curing coating machine housing with a novel structure according to this utility model.

[0021] In the diagram, the correspondence between component names and drawing numbers is as follows:

[0022] 1. Workbench; 2. Conveyor; 3. Processing box; 4. Slide chute; 5. Slide rod; 6. Dust suction head; 7. Box body; 8. Spraying device; 9. Mounting block; 10. Reciprocating screw; 11. Scraper; 12. UV lamp; 13. Fume chute; 14. Purification box; 15. Spring; 16. Fan; 17. Air outlet; 18. Pull-out box; 19. Filter screen; 20. Air pump; 21. HEPA filter layer; 22. Activated carbon adsorption layer; 23. Motor; 24. Cylinder 1; 25. Guide shaft; 26. Cylinder 2. Detailed Implementation

[0023] The embodiments of this utility model will be described in further detail below with reference to the accompanying drawings and examples. The following examples are for illustrative purposes only and should not be construed as limiting the scope of this utility model.

[0024] Example:

[0025] As attached Figure 1 To be continued Figure 4 As shown:

[0026] This utility model provides a novel UV curing coating machine, including a workbench 1, a conveyor 2 on the top of the workbench 1, a processing box 3 on the top of the conveyor 2, a chute 4 on one side of the processing box 3, a slide rod 5 inside the chute 4, a dust suction head 6 on one side of the slide rod 5, and a housing 7 connected to one side of the dust suction head 6 via a hose. A spraying device 8 is located inside the processing box 3, a mounting block 9 on one side of the spraying device 8, a groove at the bottom of the mounting block 9, a reciprocating screw 10 inside the groove, a scraper 11 connected through the reciprocating screw 10, and a UV lamp 12 inside the housing 7. A smoke extraction trough 13 is located on one side of the UV lamp 12, and a purification box 14 is connected to the other side of the smoke extraction trough 13.

[0027] The slide bar 5 is fitted with a spring 15, one end of which is connected to the bottom of the slide groove 4, and the other end of which is connected to the vacuum head 6.

[0028] The box 7 is equipped with a fan 16 inside, and a number of air outlets 17 are provided on one side of the fan 16. A pull-out box 18 is provided on the top of the fan 16.

[0029] The bottom of the pull-out box 18 is equipped with a filter screen 19. Through the cooperation of the slide groove 4, slide rod 5, vacuum head 6, box 7, fan 16, air outlet 17, pull-out box 18, filter screen 19 and spring 15, when in use, the fan 16 is activated. At this time, the fan 16 exhausts the air in the box 7, making the box 7 instantly generate negative pressure. Then the vacuum head 6 is placed against the surface of the material to be coated with UV glue for cleaning, which makes it easy to suck up dust and impurities from the vacuum head 6 and then pull them to the pull-out box 18, where they fall onto the filter screen 19. When cleaning is needed, the pull-out box 18 can be pulled out for cleaning, which greatly improves work efficiency.

[0030] The purification chamber 14 is equipped with an air pump 20 at the top, a HEPA filter layer 21 inside, and an activated carbon adsorption layer 22 at the bottom of the HEPA filter layer 21, which can adsorb and filter the fumes generated during UV adhesive curing to avoid environmental impact.

[0031] The mounting block 9 is equipped with a motor 23. The output end of the motor 23 is connected to the reciprocating screw 10. Through the cooperation between the reciprocating screw 10, the scraper 11 and the motor 23, the spraying device 8 sprays the material to be treated during use. Then, the material is moved by the conveyor 2. Next, the motor 23 is started, which drives the reciprocating screw 10 to rotate, so that the scraper 11 repeatedly scrapes the sprayed material back and forth, so that the UV adhesive is evenly applied to the surface of the material, which facilitates subsequent curing and indirectly improves the curing quality.

[0032] The processing box 3 is equipped with cylinder 24 on both sides. The output end of cylinder 24 passes through the processing box 3 and is connected to guide shaft 25 to achieve a guiding effect and prevent the material from shifting during transportation, which would affect the subsequent effect. The top of the processing box 3 is equipped with cylinder 26. The output end of cylinder 26 is connected to mounting block 9, which can drive scraper 11 to approach the material to be sprayed, and then facilitate scraper 11 to repeatedly scrape and spray the material.

[0033] The specific usage and function of this embodiment are as follows:

[0034] First, check the integrity of the device. Then, put the device into actual use. Place the material to be processed on the conveyor 2. Then, through the cooperation of the chute 4, slide bar 5, suction head 6, housing 7, fan 16, air outlet 17, pull-out box 18, filter screen 19, and spring 15, the fan 16 is activated during use. At this time, the fan 16 expels the air from the housing 7, creating a negative pressure inside the housing 7. Then, the suction head 6 is placed against the surface of the material to be coated with UV adhesive for cleaning, facilitating the suction of dust and impurities from the suction head 6. The material is then pulled to the pull-out box 18 and falls onto the filter screen 19. When cleaning is required, the pull-out box 18 is pulled out. Cleaning can be performed, greatly improving work efficiency. Then, the material enters the interior of the processing box 3. Cylinder 1 24 is started, driving the guide shaft 25 to move and achieve guidance. Through the cooperation between the reciprocating screw 10, scraper 11 and motor 23, the spraying device 8 sprays the material to be processed during use. Then, the material is driven to move under the action of the conveyor 2. Next, cylinder 26 is started, driving the scraper 11 to adhere to the material. Then, motor 23 is started, driving the reciprocating screw 10 to rotate, so that the scraper 11 repeatedly scrapes the sprayed material back and forth, so that the UV glue is evenly applied to the surface of the material, which is convenient for subsequent curing and indirectly improves the curing quality.

[0035] The embodiments of this utility model are given for illustrative and descriptive purposes only, and are not intended to be exhaustive or to limit the utility model to the forms disclosed. Many modifications and variations will be apparent to those skilled in the art. The embodiments were chosen and described in order to better illustrate the principles and practical applications of this utility model, and to enable those skilled in the art to understand this utility model and design various embodiments with various modifications suitable for a particular purpose.

Claims

1. A novel UV curing coating machine, comprising a worktable (1), characterized in that: The top of the workbench (1) is provided with a conveyor (2), the top of the conveyor (2) is provided with a processing box (3), one side of the processing box (3) is provided with a chute (4), the chute (4) is provided with a slide rod (5), one side of the slide rod (5) is provided with a dust suction head (6), one side of the dust suction head (6) is connected to a box body (7) through a hose, the inside of the processing box (3) is provided with a spraying device (8), one side of the spraying device (8) is provided with a mounting block (9), the bottom of the mounting block (9) is provided with a groove, the groove is provided with a reciprocating screw (10), the reciprocating screw (10) is connected through a scraper (11), and the inside of the box body (7) is provided with a UV lamp (12), one side of the UV lamp (12) is provided with a smoke extraction trough (13), the other side of the smoke extraction trough (13) is connected to a purification box (14).

2. The UV curing coating machine with a novel structure as described in claim 1, characterized in that: The slide bar (5) is fitted with a spring (15), one end of which is connected to the bottom of the slide groove (4), and the other end of which is connected to the vacuum head (6).

3. The UV curing coating machine with a novel structure as described in claim 2, characterized in that: The box (7) is equipped with a fan (16) inside, and a number of air outlets (17) are provided on one side of the fan (16). A pull-out box (18) is provided on the top of the fan (16).

4. The UV curing coating machine with a novel structure as described in claim 3, characterized in that: The bottom of the pull-out box (18) is provided with a filter screen (19).

5. The UV curing coating machine with a novel structure as described in claim 4, characterized in that: The purification box (14) is equipped with an air pump (20) at the top, and a HEPA filter layer (21) is provided inside the purification box (14). An activated carbon adsorption layer (22) is provided at the bottom of the HEPA filter layer (21).

6. The UV curing coating machine with a novel structure as described in claim 5, characterized in that: The mounting block (9) is equipped with a motor (23), and the output end of the motor (23) is connected to the reciprocating screw (10) for transmission.

7. The UV curing coating machine with a novel structure as described in claim 6, characterized in that: The processing box (3) is provided with cylinder one (24) on both sides. The output end of cylinder one (24) passes through the processing box (3) and is connected to guide shaft (25). The top of the processing box (3) is provided with cylinder two (26). The output end of cylinder two (26) is connected to mounting block (9).