Anti-deformation large cast cooling frame

Abstract

The utility model relates to casting cooling frame technical field especially is a kind of anti-deformation large casting cooling frame, including suspension cooling frame and send piece device, cooling water is input to the inside of adapter cylinder, adapter cylinder, T type pipe, flexible bellows, square box, connecting pipe, ring pipe and atomizing nozzle are the intercommunication structure, so that cooling water is sprayed out at the atomizing nozzle place of setting obliquely 45 degrees, cooling and sizing treatment is carried out to the large casting placed on the top of casting material table, driving motor starts driving screw rod rotation, so that the inside of pedestal is slidably arranged along the column direction, when the driving motor of left and right sides is started, so that the pedestal symmetrically arranged on left and right sides moves synchronously to inboard or synchronously to outboard, cooperate the flexible bellows tensile, the flexible crack resistance of compression, in the utility model, cooling frame structure is conveniently adapted to the length size of large casting and moves type adjustment water spray cooling.

Description

Technical Field

[0001] This utility model relates to the field of casting cooling rack technology, specifically a large casting cooling rack designed to prevent deformation. Background Technology

[0002] After large castings undergo high-temperature forging, in order to prevent high-temperature deformation, cooling spray is used for cooling and shaping. Casting cooling rack equipment is often used for cooling treatment. Among them, casting cooling rack is a key piece of equipment in the casting production line, used to support high-temperature castings and achieve uniform cooling, avoiding defects such as deformation and shrinkage cavities in large castings.

[0003] In some large casting cooling rack structures, the cooling nozzles are fixed and limited in position, making it inconvenient to adjust their position according to the length of the large casting. This makes it difficult to adapt the cooling nozzles to the length of the large casting for mobile water spray cooling. Therefore, to address the above problem, a deformation-resistant large casting cooling rack is proposed. Utility Model Content

[0004] The purpose of this utility model is to provide a cooling rack for large castings that is resistant to deformation, in order to solve the problem that the cooling rack structure mentioned above is not convenient to adapt to the length of large castings for mobile water spray cooling.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] A large anti-deformation casting cooling rack includes a suspended cooling rack and a feeding device. The feeding device is located at the bottom of the suspended cooling rack. The suspended cooling rack includes a beam plate, an anchor plate, a transition cylinder, a T-tube, a connecting plate, a drive motor, a threaded rod, a column rod, a limiting block, a flexible corrugated pipe, a base, a square box, a connecting pipe, a ring pipe, and an atomizing spray pipe. An anchor plate with anchor mounting holes is fixedly installed at the top of the beam plate, and a transition cylinder and a connecting plate are fixedly installed at the bottom of the beam plate. The bottom end of the transition cylinder is fixedly connected to a... The T-shaped tube has a drive motor fixedly mounted on the outer side of the connecting plate. A threaded screw is fixedly mounted at the end of the drive motor's main shaft. A column is fixedly mounted on the inner side of the connecting plate. A limit block is fixedly mounted on the inner side of the column. A flexible corrugated pipe is fixedly connected to the lower opening of the T-shaped tube. A platform is mounted on the outer side of the threaded screw and the outer side of the column. A square box is fixedly mounted at the bottom of the platform. A connecting tube is fixedly mounted at the bottom of the square box. A ring tube is fixedly mounted at the bottom of the connecting tube. Atomizing spray pipes are spaced apart inside the ring tube.

[0007] Preferably, the feeding device includes an electric slide rail device, a baffle plate, a casting material platform, and a partition plate. The baffle plate is fixedly installed on the outer side of the upper part of the electric slide rail device, and the casting material platform is slidably installed on the slide rail assembly of the electric slide rail device. The top of the casting material platform is provided with partition plates at intervals.

[0008] Preferably, the platform is internally threaded with a lead screw, and the platform is slidably disposed between the inside and the outside of the column.

[0009] Preferably, the front end of the adapter tube is fixedly connected to the cooling water system pipeline used for conveying cooling water.

[0010] Preferably, the square box is fixedly connected to the flexible corrugated pipe, and the central axis of the atomizing nozzle is inclined at 45 degrees to the horizontal base plane.

[0011] Compared with the prior art, the beneficial effects of this utility model are:

[0012] In this invention, cooling water is introduced into the adapter cylinder. The adapter cylinder, T-tube, flexible corrugated pipe, square box, connecting pipe, ring pipe, and atomizing spray pipe are interconnected, allowing the cooling water to be sprayed out through the atomizing spray pipe set at a 45-degree angle. This cools and shapes the large casting placed on top of the casting platform. The drive motor starts, causing the threaded screw to rotate. The threaded screw rotates with the internal thread of the platform, causing the platform to slide along the direction of the column. When the drive motors on the left and right sides start, the symmetrically arranged platforms on the left and right sides move inward or outward simultaneously. Combined with the flexible corrugated pipe's tensile and compressive flexibility and crack-resistant properties, it is easy to adapt to the length of the large casting for movable adjustment. Through the above configuration, the cooling rack structure can be easily adapted to the length of the large casting for movable adjustment and water spray cooling. Attached Figure Description

[0013] Figure 1 This is a schematic diagram showing the distribution of the suspended cooling rack and the delivery device of this utility model;

[0014] Figure 2 This is a schematic cross-sectional view of the beam and slab and the anchoring plate of this utility model.

[0015] Figure 3 This utility model Figure 2 A magnified structural diagram at point A;

[0016] Figure 4 This utility model Figure 2 A magnified structural diagram at point B;

[0017] Figure 5 This is a schematic diagram of the barrier plate, casting platform, and partition structure of this utility model.

[0018] In the diagram: 1. Suspended cooling rack; 101. Beam plate; 102. Anchoring plate; 103. Adapter tube; 104. T-tube; 105. Connecting plate; 106. Drive motor; 107. Threaded screw; 108. Column rod; 109. Limiting block; 110. Flexible corrugated pipe; 111. Base; 112. Square box; 113. Connecting pipe; 114. Ring pipe; 115. Atomizing spray pipe; 2. Feeding device; 21. Electric slide rail device; 22. Baffle plate; 23. Casting material platform; 24. Partition plate. Detailed Implementation

[0019] The technical solutions of the utility model embodiments will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the utility model, and not all embodiments. Based on the embodiments of the utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the utility model.

[0020] In the embodiments of the utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicate the orientation or positional relationship based on the position or positional relationship shown in the accompanying drawings. They are only for the convenience of describing the utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations of the utility model. In addition, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance. Similarly, words such as "an," "a," or "the" do not indicate a quantity limitation, but rather indicate the presence of at least one. Words such as "comprising" or "including" mean that the element or object preceding the word covers the element or object listed after the word and its equivalents, without excluding other elements or objects.

[0021] Furthermore, in the embodiments of the utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. For those skilled in the art, the specific meaning of the above terms in the utility model can be understood according to the specific circumstances.

[0022] Please see Figure 1-5 This utility model provides a technical solution:

[0023] A large anti-deformation casting cooling rack includes a suspended cooling rack 1 and a feeding device 2. The feeding device 2 is installed at the bottom of the suspended cooling rack 1. The suspended cooling rack 1 includes a beam plate 101, an anchoring plate 102, an adapter cylinder 103, a T-shaped tube 104, a connecting plate 105, a drive motor 106, a threaded rod 107, a column rod 108, a limiting block 109, a flexible corrugated pipe 110, a base 111, a square box 112, a connecting pipe 113, a ring pipe 114, and an atomizing spray pipe 115. An anchoring plate 102 with anchoring holes is fixedly installed at the top of the beam plate 101. An adapter cylinder 103 and a connecting plate 105 are fixedly installed at the bottom of the beam plate 101. The bottom end of the adapter cylinder 103 is fixedly connected to the T-shaped tube 104. A drive motor 106 is fixedly installed on the outside of the 05. A threaded screw 107 is fixedly installed at the end of the main shaft of the drive motor 106. A column rod 108 is fixedly installed on the inside of the connecting plate 105. A limit block 109 is fixedly installed on the inside of the column rod 108. A flexible corrugated pipe 110 is fixedly connected to the lower opening of the T-shaped tube 104. A platform 111 is installed on the outside of the threaded screw 107 and the outside of the column rod 108. A square box 112 is fixedly installed at the bottom of the platform 111. A connecting pipe 113 is fixedly installed at the bottom of the square box 112. A ring pipe 114 is fixedly installed at the bottom of the connecting pipe 113. Atomizing spray pipes 115 are spaced apart inside the ring pipe 114, forming a suspended cooling rack that can be moved and adjusted to spray water to accommodate the length of large castings.

[0024] The feeding device 2 includes an electric slide rail device 21, a baffle plate 22, a casting platform 23, and partition plates 24. A baffle plate 22 is fixedly installed on the outer side of the electric slide rail device 21. The casting platform 23 is slidably mounted on the slide rail assembly of the electric slide rail device 21. Partition plates 24 are spaced apart at the top of the casting platform 23. This configuration forms a feeding device 2 for feeding large castings. A threaded screw 107 is rotatably mounted inside the platform 111. The platform 111 is slidably mounted inside and outside the column 108. This configuration drives the electric slide rail device 21 to feed large castings. When the machine 106 is started, the platform 111 moves along the guide rod 108. The front end of the adapter cylinder 103 is fixedly connected to the cooling water system pipeline used to transport cooling water. Through the above arrangement, a cooling water source is provided for the inside of the device. The square box 112 is fixedly connected to the flexible corrugated pipe 110. The central axis of the atomizing nozzle 115 is set at a 45-degree angle to the horizontal base plane. Through the above arrangement, cooling water is sprayed out through the atomizing nozzle 115 set at a 45-degree angle to cool and shape the large casting placed on the top of the casting platform 23.

[0025] Workflow: This utility model provides a cooling rack for large castings to prevent high-temperature deformation. The cooling rack structure is easily adaptable to the length of large castings for movable and adjustable water spray cooling. The drive motor 106, electric slide rail device 21, and cooling water system piping connected to the front end of the adapter cylinder 103 are all powered and controlled by an external PLC controller and power supply equipment. The anchoring plate 102 has anchoring holes inside, which are used to anchor and limit the steel structure mounting frame of the factory building, forming a... The suspended cooling rack 1, which is suspended in a suspended manner, places multiple sets of large castings to be cooled and shaped on top of the casting platform 23. A partition 24 on top of the casting platform 23 helps to space the large castings and keeps them as centered as possible. The electric slide rail device 21 is a waterproof device that moves the casting platform 23 to the rear until the rear end of the casting platform 23 contacts and is limited by a baffle 22. The cooling water system piping includes a heat exchanger and cooling system installed inside the cooling water tank. The water tank is connected to a water supply pipeline with a filter screen, a booster pump, and an electromagnetic flow meter. The part delivery device 2 is located in a high area near the cooling water tank to facilitate the natural return of the cooled water to the tank after cooling. Cooling water is then introduced into the adapter cylinder 103. The adapter cylinder 103, T-shaped pipe 104, flexible corrugated pipe 110, square box 112, connecting pipe 113, ring pipe 114, and atomizing nozzle 115 are interconnected, allowing the cooling water to be sprayed out through the atomizing nozzle 115, which is set at a 45-degree angle, to cool the casting material. The large casting placed on top of platform 23 undergoes cooling and shaping. The drive motor 106 starts and drives the threaded screw 107 to rotate. The threaded screw 107 rotates with the internal thread of the platform 111, causing the platform 111 to slide along the direction of the column 108. When the drive motors 106 on the left and right sides start, the platform 111 on the left and right sides moves inward or outward simultaneously. Combined with the flexible and crack-resistant properties of the flexible bellows 110, it is easy to adapt to the length of the large casting for movable adjustment.

[0026] Although embodiments of the utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the utility model, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A large casting cooling rack for preventing deformation, comprising a suspended cooling rack (1) and a feeding device (2), characterized in that: The suspended cooling rack (1) is equipped with a feeding device (2) at its bottom. The suspended cooling rack (1) includes a beam plate (101), an anchoring plate (102), an adapter cylinder (103), a T-shaped tube (104), a connecting plate (105), a drive motor (106), a threaded screw (107), a column rod (108), a limiting block (109), a flexible corrugated pipe (110), a base (111), a square box (112), a connecting pipe (113), a ring pipe (114), and an atomizing spray pipe (115). The top of the beam plate (101) is fixedly equipped with an anchoring plate (102) with anchoring holes. The bottom of the beam plate (101) is fixedly equipped with an adapter cylinder (103) and a connecting plate (105). The bottom of the adapter cylinder (103) is fixedly connected to a T-shaped tube (104). A drive motor (106) is fixedly installed on the outside of the connecting plate (105). A threaded screw (107) is fixedly installed at the end of the main shaft of the drive motor (106). A column rod (108) is fixedly installed on the inside of the connecting plate (105). A limit block (109) is fixedly installed on the inside of the column rod (108). A flexible corrugated pipe (110) is fixedly connected to the lower opening of the T-shaped pipe (104). A platform (111) is installed on the outside of the threaded screw (107) and the outside of the column rod (108). A square box (112) is fixedly installed at the bottom of the platform (111). A connecting pipe (113) is fixedly installed at the bottom of the square box (112). A ring pipe (114) is fixedly installed at the bottom of the connecting pipe (113). Atomizing nozzles (115) are arranged at intervals inside the ring pipe (114).

2. The anti-deformation large casting cooling rack according to claim 1, characterized in that: The feeding device (2) includes an electric slide rail device (21), a baffle plate (22), a casting platform (23), and a partition plate (24). The baffle plate (22) is fixedly installed on the outer side of the electric slide rail device (21). The casting platform (23) is slidably installed on the slide rail assembly of the electric slide rail device (21). The top of the casting platform (23) is provided with partition plates (24) at intervals.

3. The anti-deformation large casting cooling rack according to claim 1, characterized in that: The platform (111) is internally threaded with a threaded screw (107), and the platform (111) is internally slidably disposed with respect to the outside of the column (108).

4. The anti-deformation large casting cooling rack according to claim 1, characterized in that: The front end of the adapter tube (103) is fixedly connected to the cooling water system pipeline used to transport cooling water.

5. The anti-deformation large casting cooling rack according to claim 1, characterized in that: The square box (112) is fixedly connected to the flexible corrugated pipe (110), and the central axis of the atomizing nozzle (115) is set at a 45-degree angle to the horizontal base plane.

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