An apparatus for fully tinning a core wire

By setting up a telescopic structure and a scraper device inside the solder hopper, the problem of the core wire forming a lotus leaf effect in the molten solder was solved, and the core wire was fully soldered, thus improving the quality of ultrasonic wire bundle fabrication.

CN224390141UActive Publication Date: 2026-06-23LESHAN HUANRUI ELECTRONIC TECHNOLOGY CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
LESHAN HUANRUI ELECTRONIC TECHNOLOGY CO LTD
Filing Date
2025-04-30
Publication Date
2026-06-23

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Abstract

The utility model discloses a device is full to core wire is dipped in tin, including the vertical support platform of setting, the one side of support platform upper end face is installed with the vertical tin pot of setting, tin pot is rectangular body inner wall between being equipped with the space of containing tin liquid, tin pot's upper end face opening setting, the upper end face of support platform still is equipped with telescopic structure, and the telescopic end of telescopic structure is located tin pot inside, and the shape, size of telescopic end are compatible with the shape, size between tin pot inner wall, and the tin liquid of tin pot inside surface is driven from the one end close to telescopic structure to the movement of another end in the telescopic end movement process, has solved the existing tin liquid in tin pot inside easy formation lotus leaf effect, and the core wire dips in tin process easy make part impurity attach on the surface of tin liquid, and then lead to difficult to dip in tin to the problem of core wire.
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Description

Technical Field

[0001] This utility model belongs to the field of fully soldering core wires, and relates to a device for fully soldering core wires. Background Technology

[0002] Intracardiac ultrasound (ICE) is an advanced medical imaging technology that uses a catheter to insert an ultrasound probe into the heart, enabling real-time, high-resolution imaging of the intracardiac structures. This technology plays a crucial role in cardiac interventional procedures because it helps doctors monitor the catheter position more accurately and identify complications in a timely manner, thereby improving the success rate and safety of the procedure. With the continuous development and improvement of the technology, ICE is expected to play an even more important role in future cardiac interventional procedures. Data transmission between the probe and the outside world in intracardiac ultrasound mainly relies on the intracardiac ultrasound beam.

[0003] The existing ultrasonic wire harness manufacturing process requires tinning. This process involves directly placing the core wire of the ultrasonic wire harness into the molten solder. When the core wire enters the molten solder, a lotus leaf effect occurs, creating a concave shape between the core wire and the molten solder, similar to the shape between an apple stem and an apple, preventing the core wire from being tinned. While manual tinning by workers can achieve this, the process also generates impurities that become suspended on the surface of the molten solder. Therefore, to solve these technical problems, the technical solution of this application was developed. Utility Model Content

[0004] The purpose of this invention is to provide a device for fully soldering the core wire, thereby solving the aforementioned technical problems.

[0005] The technical solution adopted in this utility model is as follows:

[0006] An apparatus for fully soldering a core wire includes a vertically arranged support platform. A vertically arranged solder hopper is installed on one side of the upper surface of the support platform. The solder hopper is rectangular and has a space between its inner walls to hold molten solder. The upper surface of the solder hopper is open. A telescopic structure is also installed on the upper surface of the support platform. The telescopic end of the telescopic structure is located inside the solder hopper. The shape and size of the telescopic end match the shape and size of the inner wall of the solder hopper. During the movement of the telescopic end, the molten solder on the inner surface of the solder hopper moves from one end near the telescopic structure to the other end.

[0007] The working principle of this utility model is as follows: When it is necessary to tin the core wire, the telescopic structure is activated. The telescopic structure drives the telescopic end to move back and forth. The telescopic end works inside the tin hopper, scraping the surface of the molten tin to one side. During the scraping process, it is easy to scrape away the surface impurities and the molten tin that forms a lotus leaf effect. This makes it easier for the drive structure to drive the rotating component to tin the core wire. This solves the problem that the existing molten tin is prone to forming a lotus leaf effect inside the tin hopper, and that some impurities are easy to adhere to the surface of the molten tin during the core wire tinning process, which makes it difficult to tin the core wire.

[0008] Furthermore: the telescopic structure includes a first telescopic cylinder installed on the upper surface of the support platform, a first telescopic shaft connected inside the first telescopic cylinder, a telescopic component connected to the front end face of the first telescopic shaft, and the telescopic component located inside the tin bucket.

[0009] Furthermore, the telescopic assembly includes a scraper, one side of which is connected to the front end of the first telescopic cylinder, the lower part of which is located below the molten solder, and the upper part of which is located above the molten solder.

[0010] Furthermore, a scraper strip is connected to the other side of the scraper. The length of the scraper strip is greater than the length of the solder hopper, and the lower end face of the scraper strip abuts against the upper end face of the solder hopper.

[0011] Furthermore, the upper surface of the support platform is also connected to a drive structure for tinning the core wire, and the front end of the drive structure is used to install the core wire to be tinned.

[0012] Furthermore: the drive structure includes a second telescopic cylinder, which is also connected to the upper end face of the support platform. A second telescopic shaft is connected inside the second telescopic cylinder, and a rotating component is connected to the front end of the second telescopic shaft. A rotating plate for placing the core wire is connected to the front end of the rotating component.

[0013] Furthermore, the support platform is also connected to a conveying pipe for conveying molten solder into the solder hopper, with the inlet end of the conveying pipe connected to the outlet end that provides the molten solder.

[0014] In summary, due to the adoption of the above technical solution, the beneficial effects of this utility model are:

[0015] 1. A device for fully tinning a core wire, wherein the telescopic end scrapes the surface of the molten solder to one side, and during the scraping process, it is easy to scrape away the surface impurities and the molten solder that forms a lotus leaf effect, so that the drive structure can drive the rotating component to tin the core wire.

[0016] 2. In this invention, the impurities on the surface of the molten tin and the molten tin slag are continuously squeezed and pushed together by the scraper at the other end of the tin hopper. The scraper strip facilitates the removal of the impurities scraped by the scraper and the molten tin forming a lotus leaf effect from the tin hopper. Attached Figure Description

[0017] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the embodiments will be briefly described below. It should be understood that the following drawings only show some embodiments of this utility model and should not be regarded as a limitation on the scope. For those skilled in the art, other related drawings can be obtained based on these drawings without creative effort, wherein:

[0018] Figure 1 is a structural schematic diagram of this utility model;

[0019] Figure 2 is a partial three-dimensional view of the rotating component of this utility model driving the core wire to rotate and enter the solder hopper;

[0020] In the diagram, the markings are: 1-support platform, 2-tin hopper, 3-first telescopic cylinder, 4-first telescopic shaft, 5-scraper, 6-scraper strip.

[0021] 7-Second telescopic cylinder, 8-Second telescopic shaft, 9-Rotating plate, 10-Rotating assembly, 11-Conveying pipe. Detailed Implementation

[0022] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only for explaining the present utility model and are not intended to limit the present utility model; that is, the described embodiments are only some embodiments of the present utility model, and not all embodiments. The components of the embodiments of the present utility model described and shown in the accompanying drawings can generally be arranged and designed in various different configurations.

[0023] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely to illustrate selected embodiments of the invention. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without inventive effort are within the scope of protection of the present invention.

[0024] It should be noted that relational terms such as "first" and "second" are used merely to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0025] The features and performance of this utility model will be further described in detail below with reference to the embodiments.

[0026] Example 1

[0027] This utility model discloses a device for fully soldering a core wire, as shown in Figures 1 and 2. It includes a vertically arranged support platform 1, and a vertically arranged solder hopper 2 is installed on one side of the upper surface of the support platform 1. The solder hopper 2 is a rectangular container with a space between its inner walls to hold molten solder. The upper surface of the solder hopper 2 is open. A telescopic structure is also installed on the upper surface of the support platform 1. The telescopic end of the telescopic structure is located inside the solder hopper 2. The shape and size of the telescopic end match the shape and size of the inner walls of the solder hopper 2. During the movement of the telescopic end, the molten solder on the inner surface of the solder hopper 2 moves from one end near the telescopic structure to the other end.

[0028] The specific implementation method of this embodiment is as follows: when it is necessary to tin the core wire, the telescopic structure is activated to work. The telescopic structure drives the telescopic end to move back and forth. The telescopic end works inside the tin hopper. The telescopic end scrapes the surface of the molten tin to one side. During the scraping process, it is easy to scrape away the impurities on the surface and the molten tin that forms the lotus leaf effect. This makes it easier for the drive structure to drive the rotating component to tin the core wire.

[0029] Example 2

[0030] This utility model discloses a device for fully soldering core wires, as shown in Figures 1 and 2. The telescopic structure includes a first telescopic cylinder 3 installed on the upper surface of the support platform 1. A first telescopic shaft 4 is connected inside the first telescopic cylinder 3. A telescopic component is connected to the front end face of the first telescopic shaft 4. The telescopic component is located inside the solder hopper 2.

[0031] The telescopic assembly includes a scraper 5, one side of which is connected to the front end of the first telescopic cylinder 3. The lower part of the scraper 5 is located below the molten solder, and the upper part of the scraper 5 is located above the molten solder.

[0032] A scraper 6 is connected to the other side of the scraper 5. The length of the scraper 6 is greater than the length of the solder hopper 2. The lower end face of the scraper 6 abuts against the upper end face of the solder hopper 2.

[0033] The specific implementation method of this embodiment is as follows: the first telescopic cylinder drives the first telescopic shaft to move, and the first telescopic shaft drives the scraper to move during the movement. The scraper is used to scrape away impurities on the surface of the molten tin and also form a lotus leaf effect molten tin.

[0034] Preferably, by providing a scraper strip on one side of the scraper, these impurities on the surface of the molten tin and the molten slag are continuously squeezed and pushed together by the scraper at the other end of the tin hopper. The scraper strip facilitates the removal of the impurities scraped by the scraper and the molten tin forming a lotus leaf effect from the tin hopper. This avoids the problem of impurities continuously accumulating on the surface of the molten tin during the continuous tinning process of the core wire.

[0035] Example 3

[0036] This utility model discloses a device for fully tinning core wires, as shown in Figures 1 and 2. The upper end face of the support platform 1 is also connected to a driving structure for tinning the core wires, and the front end of the driving structure is used to install the core wires to be tinned.

[0037] The drive structure includes a second telescopic cylinder 7, which is also connected to the upper end face of the support platform 1. A second telescopic shaft 8 is connected inside the second telescopic cylinder 7. A rotating assembly 10 is connected to the front end of the second telescopic shaft 8. A rotating plate 9 for placing the core wire is connected to the front end of the rotating assembly 10.

[0038] The support platform 1 is also connected to a conveying pipe 11 for conveying molten tin into the tin hopper 2. The inlet end of the conveying pipe 11 is connected to the outlet end that provides molten tin.

[0039] The specific implementation method of this embodiment is as follows: the second telescopic cylinder is used to drive the rotating assembly to rotate. The rotating assembly is the prior art in this application, and has not been described in detail. The rotating assembly drives the rotating plate to rotate under the action of the second cylinder, thereby tinning the core wire connected to the rotating plate.

[0040] Preferably, by continuously replenishing the molten tin into the tin hopper, the scraper is always in optimal condition, which facilitates the removal of impurities and the molten tin forming a lotus leaf effect on the surface of the molten tin. This avoids the problem of the scraper being unable to remove impurities from the surface of the molten tin due to the molten tin being too shallow. At the same time, it is convenient to replenish the depth of the molten tin, and the impurities removed by the scraper and the molten tin slag can form solidified impurities, which are then easily pushed away from the interior of the tin hopper by the scraper bar.

[0041] The above description is only a preferred embodiment of the present utility model and is not intended to limit the scope of protection of the present utility model. Any modifications, equivalent substitutions and improvements made by those skilled in the art within the spirit and principles of the present utility model should be included within the scope of protection of the present utility model.

Claims

1. An apparatus for fully soldering a core wire, comprising a vertically arranged support platform (1), a vertically arranged solder hopper (2) mounted on one side of the upper surface of the support platform (1), the solder hopper (2) being a rectangular body with a space for containing molten solder between its inner walls, and an opening on the upper surface of the solder hopper (2), characterized in that: The upper surface of the support platform (1) is also equipped with a telescopic structure. The telescopic end of the telescopic structure is located inside the tin bucket (2). The shape and size of the telescopic end match the shape and size of the inner wall of the tin bucket (2). During the movement of the telescopic end, the molten tin on the inner surface of the tin bucket (2) moves from one end close to the telescopic structure to the other end.

2. The apparatus for fully tinning a core wire according to claim 1, characterized in that: The telescopic structure includes a first telescopic cylinder (3) installed on the upper end face of the support platform (1), a first telescopic shaft (4) connected inside the first telescopic cylinder (3), a telescopic component connected to the front end face of the first telescopic shaft (4), and the telescopic component located inside the tin bucket (2).

3. The apparatus for fully tinning a core wire according to claim 2, characterized in that: The telescopic assembly includes a scraper (5), one side of which is connected to the front end of the first telescopic cylinder (3). The lower part of the scraper (5) is located below the molten solder, and the upper part of the scraper (5) is located above the molten solder.

4. The apparatus for fully tinning a core wire according to claim 3, characterized in that: A scraper strip (6) is connected to the other side of the scraper (5). The length of the scraper strip (6) is greater than the length of the tin hopper (2). The lower end of the scraper strip (6) abuts against the upper end of the tin hopper (2).

5. The apparatus for fully tinning a core wire according to claim 1, characterized in that: The upper surface of the support platform (1) is also connected to a drive structure for tinning the core wire. The front end of the drive structure is used to install the core wire to be tinned.

6. The apparatus for fully tinning a core wire according to claim 5, characterized in that: The drive structure includes a second telescopic cylinder (7), which is also connected to the upper end face of the support platform (1). The interior of the second telescopic cylinder (7) is connected to a second telescopic shaft (8), and the front end of the second telescopic shaft (8) is connected to a rotating assembly (10). The front end of the rotating assembly (10) is connected to a rotating plate (9) for placing the core wire.

7. The apparatus for fully tinning a core wire according to claim 1, characterized in that: The support platform (1) is also connected to a conveying pipe (11) for conveying molten tin into the tin hopper (2). The inlet end of the conveying pipe (11) is connected to the outlet end that provides molten tin.