Reinforcing bar mounting device

Abstract

The utility model discloses a kind of reinforcing rib mounting devices, comprising: support, the bearing surface of support is equipped with first guide rail and second guide rail;First guide rail is set along axial direction, second guide rail is set along radial direction;Transmission block, transmission block is movably connected with first guide rail, can be axially moved along first guide rail;Transmission rod, one end of transmission rod is connected with transmission block, the other end is used to connect reinforcing rib;Fixed component, fixed component is connected with second guide rail, can be radially moved along second guide rail, and it is oppositely arranged with transmission rod, for fixing and calibrating the workpiece to be processed, and make the workpiece to be processed and transmission rod coaxial. Reduce the marking process, just by controlling the moving distance of transmission rod can complete the positioning of multiple reinforcing ribs, improve processing efficiency;Workpiece can be calibrated by fixed component, avoid the problem of workpiece deformation in welding process, improve processing quality.

Description

Technical Field

[0001] This utility model relates to the field of machining, and in particular to a reinforcing rib installation device. Background Technology

[0002] A 5mm thick aluminum shell component has 9 reinforcing ribs evenly arranged in its inner cavity, and the assembly gap between the reinforcing ribs and the inner diameter of the aluminum shell is 0.05-0.1mm.

[0003] The traditional method for assembling reinforcing ribs involves marking the installation position line at the corresponding cross-section of the inner wall of the shell and then manually installing the reinforcing ribs. This installation method has certain problems. Due to the deformation of the aluminum shell, the roundness is poor and the assembly gap is small. Two people are required to work together to first correct the shape of the aluminum shell and then use a wooden hammer to tap it into the inner cavity of the aluminum shell. The whole process is time-consuming and laborious, and it is easy to cause secondary damage to the reinforcing ribs.

[0004] There is currently no effective solution to the problems of difficulty in installing reinforcing ribs and adjusting the shell shape in existing technologies. Utility Model Content

[0005] To solve the above problems, this utility model provides a reinforcing rib installation device, which, through the cooperation of the pushing part and the hoop-shaped part, can facilitate the installation of reinforcing ribs in the inner cavity of the workpiece while correcting its shape.

[0006] To achieve the above objectives, this utility model provides a reinforcing rib installation device, comprising: a bracket, wherein the bearing surface of the bracket is provided with a first guide rail and a second guide rail; the first guide rail is arranged axially and the second guide rail is arranged radially; a transmission block, the transmission block being movably connected to the first guide rail and capable of axial movement along the first guide rail; a transmission rod, one end of the transmission rod being connected to the transmission block and the other end being used to connect to the reinforcing rib; and a fixing component, the fixing component being connected to the second guide rail and capable of radial movement along the second guide rail, and being arranged opposite to the transmission rod, for fixing and shaping the workpiece to be processed, and for making the workpiece to be processed coaxial with the transmission rod.

[0007] Further optionally, the fixing component includes: a base, one side of which is movably connected to the second guide rail; and at least one fixing clamp connected to the other side of the base for fixing the workpiece to be processed.

[0008] Optionally, the base has a positioning block on its end face near the drive shaft, and the positioning block is higher than the bearing surface of the base.

[0009] Further optionally, the fixing hoop includes: the fixing hoop includes a first sub-hoop and a second sub-hoop, which, when closed, form a circular alignment cavity for fixing the workpiece to be processed.

[0010] Further optionally, the first sub-clamp and the second sub-clamp are connected by screws; or, one end of the first sub-clamp and one end of the second sub-clamp are connected by hinges, and the other end of the first sub-clamp and the other end of the second sub-clamp are connected by screws.

[0011] Alternatively, a scale may be provided on the side of the transmission rod.

[0012] Optionally, the end of the transmission rod used to connect the reinforcing rib is provided with a reinforcing rib placement seat.

[0013] Alternatively, the reinforcing rib placement seat is provided with clamping claws for clamping the reinforcing rib.

[0014] Alternatively, the bottom of the bearing surface of the bracket is provided with a shock-absorbing pad layer.

[0015] Optionally, a quick-release structure is provided at the connection between the transmission rod and the transmission block.

[0016] The above technical solution has the following beneficial effects: it reduces the scribing process, and the positioning of multiple reinforcing ribs can be completed by controlling the movement distance of the transmission rod, thereby improving processing efficiency; the fixed component can be used to correct the shape of the workpiece, avoiding the problem of workpiece deformation during welding and improving processing quality. Attached Figure Description

[0017] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0018] Figure 1 This is a schematic diagram of the reinforcing rib installation device provided in this embodiment of the utility model;

[0019] Figure 2 This is a structural schematic diagram of the fixing component provided in an embodiment of the present utility model.

[0020] Reference numerals in the attached drawings: 1-Transmission block; 2-First guide rail; 3-Bracket; 4-Transmission rod; 5-Scale; 6-Reinforcing rib placement seat; 7-Reinforcing rib; 8-Fixing component; 801-Base; 802-First sub-clamp; 803-Second sub-clamp; 9-Workpiece to be processed; 10-Second guide rail. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] To address the problems of difficulty in installing reinforcing ribs and adjusting the shell shape in existing technologies, this utility model provides a reinforcing rib installation device. Figure 1 This is a structural schematic diagram of the reinforcing rib installation device provided in an embodiment of this utility model, as shown below. Figure 1 As shown, the device includes: a bracket 3, the bearing surface of which is provided with a first guide rail 2 and a second guide rail 10; the first guide rail 2 is arranged axially and the second guide rail 10 is arranged radially; a transmission block 1, which is movably connected to the first guide rail 2 and can move axially along the first guide rail 2; a transmission rod 4, one end of which is connected to the transmission block 1 and the other end is used to connect to the reinforcing rib 7; and a fixing component 8, which is connected to the second guide rail 10 and can move radially along the second guide rail 10, and is arranged opposite to the transmission rod 4, for fixing and shaping the workpiece 9 to be processed, and for making the workpiece 9 to be processed coaxial with the transmission rod 4.

[0023] like Figure 1 As shown, the reinforcing rib 7 mounting device includes a bracket 3, which serves as the main frame for support. Its top surface, i.e., the bearing surface, is provided with a first guide rail 2 and a second guide rail 10. The first guide rail 2 is arranged along the length direction of the bearing surface of the bracket 3, which is the same as the axial direction of the workpiece 9 to be processed. The second guide rail 10 is arranged along the width direction of the bearing surface of the bracket 3, which is the same as the radial direction of the workpiece 9 to be processed.

[0024] The transmission block 1 is movably connected to the first guide rail 2 and can reciprocate on the first guide rail 2. Furthermore, the transmission block 1 can be connected to an external control module, which can provide power to the transmission block 1 and control the displacement of the transmission block 1.

[0025] A transmission rod 4 is also connected to the transmission block 1. The transmission rod 4 is horizontally positioned, extending in the same direction as the first guide rail 2, and is also axially aligned. When the transmission rod 4 is installed on the transmission block 1, the relative position of the transmission block 1 and the transmission rod 4 is fixed. The transmission rod 4 can move with the transmission block 1. A reinforcing rib 7 can be fixed to the free end of the transmission rod 4. When the transmission block 1 moves, the transmission rod 4 can drive the reinforcing rib 7 to be pushed or pulled along a specified path.

[0026] The fixing component 8 is movably connected to the second guide rail 10 and can reciprocate along the second guide rail 10. The fixing component 8 can fix the workpiece 9 to be processed and can also adjust the shape of the workpiece 9 to be processed. After the workpiece 9 to be processed is fixed, the inner cavity of the workpiece 9 to be processed is opposite to the transmission rod 4. By moving the fixing component 8 on the second guide rail 10, the axis of the workpiece 9 to be processed and the axis of the transmission rod 4 are adjusted to be coaxial. Then, by moving the transmission rod 4 towards the workpiece 9 to be processed, the transmission rod 4 extends into the corresponding position of the inner cavity of the workpiece to weld and fix the reinforcing rib 7.

[0027] As an optional implementation method, Figure 2 This is a structural schematic diagram of the fixing component 8 provided in an embodiment of the present invention, as shown below. Figure 2 As shown, the fixing component 8 includes: a base 801, one side of which is movably connected to the second guide rail 10; and at least one fixing clamp connected to the other side of the base 801 for fixing the workpiece 9 to be processed.

[0028] like Figure 1 As shown, the fixing component 8 includes a base 801 and at least one fixing hoop. The base 801 is movably connected to the second guide rail 10, and at least one fixing hoop is connected to its top surface. When there are multiple fixing hoops, it is necessary to ensure that the multiple fixing hoops are coaxial, and the fixing cavity of the fixing hoop is adapted to the workpiece 9 to be processed, so as to calibrate the workpiece 9 to be processed and to stably fix the workpiece.

[0029] The fixing hoop and the base 801 can be fixedly connected, for example by welding, or they can be detachably connected, for example by screws, clips, etc.

[0030] As an optional implementation, a positioning block is provided on the end face of the base 801 near the drive shaft, and the positioning block is higher than the bearing surface of the base 801.

[0031] A positioning block is connected to one end face of the base 801, and this end face is closer to the transmission rod 4 than the other end face. The positioning block protrudes from the bearing surface of the base 801, so that it can be used for positioning when installing the housing to be processed. Specifically, when placing the workpiece 9 to be processed, its end abuts against the part of the positioning block protruding from the bearing surface, thereby limiting the position of the workpiece 9 to be processed.

[0032] As an optional implementation, the fixing hoop includes a first sub-hoop 802 and a second sub-hoop 803. When the first sub-hoop 802 and the second sub-hoop 803 are closed, they form a circular alignment cavity for fixing the workpiece 9 to be processed.

[0033] The fixing hoop includes two sub-hoops, namely the first sub-hoop 802 and the second sub-hoop 803. The inner wall of each sub-hoop is semi-circular. When the two sub-hoops are closed, the two semi-circular inner walls can define a circular correction cavity. The size of the circular correction cavity is consistent with the size of the forming shell, which can be used to correct and fix the workpiece 9 to be processed.

[0034] As an optional implementation, the first sub-clamp 802 and the second sub-clamp 803 are connected by screws; or, one end of the first sub-clamp 802 and one end of the second sub-clamp 803 are connected by a hinge, and the other end of the first sub-clamp 802 and the other end of the second sub-clamp 803 are connected by screws.

[0035] Both the first sub-clamp 802 and the second sub-clamp 803 have mounting platforms extending radially to opposite sides on their outer walls. The mounting platforms of the two sub-clamps can be connected by screws to achieve the connection between the first sub-clamp 802 and the second sub-clamp 803.

[0036] To facilitate the connection between the first sub-clamp 802 and the second sub-clamp 803, a hinge can be connected to one side of the mounting platform, and the other side can be connected to the mounting platform with screws. When fixing the workpiece 9 to be processed, the second sub-clamp 803 is opened by the hinge. After the workpiece 9 is placed in, the second sub-clamp 803 is closed by the hinge, and the first sub-clamp 802 and the second sub-clamp 803 are connected by screws.

[0037] As an optional implementation, a scale 5 is provided on the side of the transmission rod 4.

[0038] The scale 5 is attached to the side of the transmission rod 4, which allows for precise control of the movement of the transmission rod 4 within the cavity of the workpiece 9. During the machining of the reinforcing rib 7, the distance between the end face of the reinforcing rib 7 and the left end face of the workpiece 9 can be determined according to the scale on the scale 5, thus determining the position of the reinforcing rib 7 within the workpiece 9.

[0039] As an optional implementation, the end of the transmission rod 4 used to connect the reinforcing rib 7 is provided with a reinforcing rib placement seat 6.

[0040] To improve the stability of the reinforcing rib 7, a reinforcing rib placement seat 6 is provided at one end of the transmission rod 4. The reinforcing rib placement seat 6 is fixedly connected to the end of the transmission rod 4, preferably by screws.

[0041] The reinforcing rib placement seat 6 can limit the reinforcing rib 7. The reinforcing rib placement seat 6 can limit the reinforcing rib 7 through an adsorption element, preferably by adsorbing the reinforcing rib 7 with a magnet.

[0042] The size of the reinforcing rib holder 6 can be changed to accommodate the clamping requirements of different types of reinforcing ribs 7.

[0043] As an optional implementation, the reinforcing rib placement seat 6 is provided with clamping claws for clamping the reinforcing rib 7.

[0044] To improve clamping stability, the mounting base of the reinforcing rib 7 is also equipped with clamping claws, which can securely clamp the reinforcing rib 7 and release the reinforcing rib 7 when it reaches the predetermined position to complete the welding.

[0045] As an optional implementation, the bottom of the bearing surface of the bracket 3 is provided with a shock-absorbing pad layer.

[0046] A shock-absorbing pad is provided below the bearing surface of bracket 3. The shock-absorbing pad is supported by rubber or other elastic materials, which can reduce the vibration generated during transmission, thereby improving installation accuracy and operational stability.

[0047] As an optional implementation, a quick-release structure is provided at the connection between the transmission rod 4 and the transmission block 1.

[0048] A quick-release structure is provided at the connection between the transmission rod 4 and the transmission block 1. Preferably, the quick-release structure includes a quick connector and a locking device, which can be quickly disassembled and assembled when the transmission rod 4 needs to be replaced, thereby improving the operating efficiency of the device and facilitating the replacement and installation of different types of reinforcing ribs.

[0049] The method of using the reinforcing rib installation device is as follows:

[0050] 1) Place the workpiece to be processed into the fixed assembly (the inner diameter of the two sub-hoops is the same as the outer diameter of the workpiece to be processed, and the workpiece to be processed is axially limited by the positioning block);

[0051] 2) Use a fixed assembly to fix the workpiece to be processed, and use a dial indicator to align the axis of the hoop fixture so that it is aligned with the axis of the transmission rod; (the fixed assembly is not adjustable in the vertical direction, and it has been calculated during manufacturing to be at the same height as the axis of the transmission rod. The adjustment of the axis of the fixed assembly in the horizontal direction is achieved by moving the second guide rail of the fixed assembly).

[0052] 3) Fix the reinforcing rib to the end of the transmission rod using the reinforcing rib mounting bracket;

[0053] 4) Check the relative distance between the right end face of the reinforcing rib and the left end face of the aluminum shell;

[0054] 5) Activate the rightward switch of the axial transmission mechanism to move the transmission block axially on the first guide rail, send the reinforcing rib into the designated position of the workpiece to be processed, and then fix the reinforcing rib in the workpiece to be processed.

[0055] 6) Activate the leftward switch of the axial transmission mechanism to make the transmission rod exit the inner cavity of the workpiece in the opposite direction;

[0056] 7) Place the new reinforcing rib into the reinforcing rib holder and repeat steps 6-7 until all reinforcing ribs are installed.

[0057] The above technical solution has the following beneficial effects: it reduces the scribing process, and the positioning of multiple reinforcing ribs can be completed by controlling the movement distance of the transmission rod, thereby improving processing efficiency; the fixed component can be used to correct the shape of the workpiece, avoiding the problem of workpiece deformation during welding and improving processing quality.

[0058] The above-described specific embodiments of the utility model further illustrate the purpose, technical solution, and beneficial effects of the utility model. It should be understood that the above content is only a specific embodiment of the utility model and is not intended to limit the scope of protection of the utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the utility model should be included within the scope of protection of the utility model.

Claims

1. A reinforcing rib installation device, characterized in that, include: The bracket has a first guide rail and a second guide rail on its bearing surface; the first guide rail is arranged axially and the second guide rail is arranged radially. A transmission block is movably connected to the first guide rail and can move axially along the first guide rail; A transmission rod, one end of which is connected to the transmission block, and the other end of which is used to connect to a reinforcing rib; A fixing component is connected to the second guide rail, can move radially along the second guide rail, and is arranged opposite to the transmission rod. It is used to fix and shape the workpiece to be processed, and to make the workpiece to be processed coaxial with the transmission rod.

2. The reinforcing rib installation device according to claim 1, characterized in that, The fixing component includes: A base, one side of which is movably connected to the second guide rail; At least one fixing hoop is connected to the other side of the base for fixing the workpiece to be processed.

3. The reinforcing rib installation device according to claim 2, characterized in that: The base has a positioning block on its end face near the drive shaft, and the positioning block is higher than the bearing surface of the base.

4. The reinforcing rib installation device according to claim 2, characterized in that, The fixing hoop includes: The fixing hoop includes a first sub-hoop and a second sub-hoop. When the first sub-hoop and the second sub-hoop are closed, they form a circular cavity for fixing the workpiece to be processed.

5. The reinforcing rib installation device according to claim 4, characterized in that: The first sub-clamp and the second sub-clamp are connected by screws; Alternatively, one end of the first sub-hoop is connected to one end of the second sub-hoop by a hinge, and the other end of the first sub-hoop is connected to the other end of the second sub-hoop by a screw.

6. The reinforcing rib installation device according to claim 1, characterized in that: A scale is provided on the side of the transmission rod.

7. The reinforcing rib installation device according to claim 1, characterized in that: The transmission rod is equipped with a reinforcing rib placement seat at one end for connecting the reinforcing rib.

8. The reinforcing rib installation device according to claim 7, characterized in that: The reinforcing rib placement seat is equipped with clamping claws for clamping the reinforcing ribs.

9. The reinforcing rib installation device according to claim 1, characterized in that: The support has a shock-absorbing pad layer at the bottom of its bearing surface.

10. The reinforcing rib installation device according to claim 1, characterized in that: The connection between the transmission rod and the transmission block is provided with a quick-release structure.

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