A visual universal liquid path box body capable of monitoring states of various cutting fluids in real time

Abstract

The utility model relates to cutting fluid monitoring technical field, and disclose a kind of visual general liquid path box body of real-time monitoring variety cutting fluid state, including box, the box one side outer wall is fixedly connected with adjusting box, the adjusting box inner wall top is fixedly connected with positive and negative motor, the positive and negative motor bottom rotating shaft is fixedly connected with two-way screw rod, the two-way screw rod is away from positive and negative motor one end connecting shaft swing connection in adjusting box inner wall bottom, the adjusting box is close to two two-way screw rod inner wall sides and is equipped with two limit posts of horizontal equidistance distribution, the limit post is parallel with two-way screw rod, the device is realized to cutting fluid state real-time accurate monitoring and visual operation by above-mentioned structure's mutual cooperation, its adjusting mechanism can be flexibly adjusted observation position, transparent baffle is convenient for direct observation, stable support and convenient drainage design guarantee device reliable operation and easy maintenance, effectively improve cutting fluid monitoring efficiency and quality, more practical.

Description

Technical Field

[0001] This utility model relates to the field of cutting fluid monitoring technology, specifically a visual universal fluid circuit box that can monitor the status of various cutting fluids in real time. Background Technology

[0002] In modern industrial production, cutting fluid is an indispensable auxiliary material in many fields such as metal processing and stone cutting, and its condition directly affects processing quality and production efficiency. Cutting fluid not only cools and lubricates cutting tools and workpieces, but also effectively flushes away chips, reduces tool wear, and improves the surface finish. With the continuous development of industrial production and increasingly stringent product quality requirements, real-time monitoring of the cutting fluid's condition has become particularly important. Real-time monitoring of the cutting fluid's level, concentration, temperature, and the presence of impurities allows for timely adjustments to its operating parameters, ensuring the stability and reliability of the processing, thereby improving product quality and production efficiency, and reducing production costs.

[0003] However, traditional cutting fluid monitoring technologies have many shortcomings and cannot meet the needs of modern industrial production. Traditional monitoring methods often rely on manual periodic inspections, which are not only inefficient but also unable to provide real-time monitoring, easily missing the optimal time to address changes in the cutting fluid's state. They cannot comprehensively and accurately reflect the overall state of the cutting fluid. For example, some devices can only detect the fluid level, but cannot effectively monitor important parameters such as concentration and temperature. This one-sided monitoring method can easily lead to various problems during the use of the cutting fluid, such as excessively high or low concentrations affecting processing results, or excessively high temperatures causing the cutting fluid to deteriorate, thereby affecting product quality, increasing equipment failure rates, and even causing production safety accidents, resulting in serious economic losses for enterprises. Therefore, developing a visual universal fluid control box capable of real-time monitoring of multiple cutting fluid states is of significant practical importance. To this end, we propose a visual universal fluid control box capable of real-time monitoring of multiple cutting fluid states. Utility Model Content

[0004] To address the shortcomings of existing technologies, this invention provides a visual universal fluid circuit box that can monitor the states of various cutting fluids in real time, thus solving the aforementioned problems.

[0005] To achieve the above-mentioned objectives, this utility model provides the following technical solution: a visual universal fluid circuit box capable of real-time monitoring of various cutting fluid states, comprising a box, an adjustment box fixedly connected to one outer wall of the box, a forward and reverse motor fixedly connected to the top of the inner wall of the adjustment box, a bidirectional lead screw fixedly connected to the bottom rotating shaft of the forward and reverse motor, the end of the bidirectional lead screw away from the forward and reverse motor being movably connected to the bottom of the inner wall of the adjustment box via a connecting shaft, and two horizontally equidistant limiting posts provided on both sides of the inner wall of the adjustment box near the bidirectional lead screw, the limiting posts being parallel to the bidirectional lead screw.

[0006] Preferably, a movable arm is threaded to the outer wall of one end of the bidirectional lead screw, and a second movable arm is threaded to the outer wall of the end of the bidirectional lead screw away from the movable arm. The inner walls of the movable arm and the second movable arm are movably sleeved on the outer wall of one end of the limiting post, and the movement directions of the movable arm and the second movable arm are opposite.

[0007] Preferably, the outer wall of the housing away from the adjustment box is provided with a slide rail, and the slide rail is parallel to the limiting post.

[0008] Preferably, a synchronizing arm is slidably connected to the outer wall of the slide rail away from the housing, and a second synchronizing arm is slidably connected to the outer wall of the slide rail near the synchronizing arm.

[0009] Preferably, observation and protection partitions are fixedly connected to the outer walls at both ends of the movable arm, and the outer wall of the observation and protection partitions away from the movable arm is fixedly connected to the outer walls at both ends of the synchronization arm. Second observation and protection partitions are fixedly connected to the outer walls at both ends of the second movable arm, and the outer wall of the second observation and protection partitions away from the second movable arm is fixedly connected to the outer walls at both ends of the second synchronization arm.

[0010] Preferably, an inlet is provided on one side of the top of the box, and an outlet is provided on the side of the bottom of the box away from the inlet. A drain valve is fixedly connected to the side of the bottom of the box near the outlet, and the top output end of the drain valve extends to the bottom of the inner wall of the box.

[0011] Preferably, the bottom of the box is fixedly connected to four support legs that are equidistantly distributed in a rectangle.

[0012] Compared with the prior art, this utility model provides a visual universal fluid circuit box that can monitor the status of various cutting fluids in real time, and has the following beneficial effects:

[0013] 1. This visualized universal fluid circuit box, capable of real-time monitoring of various cutting fluid states, uses a forward and reverse motor to drive a bidirectional lead screw, which, in conjunction with the guiding action of a limiting post, allows for relative movement between the moving arm and the second moving arm. This enables flexible adjustment of the distance between them to meet different monitoring needs. This design allows for precise adjustment of the observation and protection partition position, adapting to various scenarios with different specifications and monitoring requirements, greatly improving the device's versatility and applicability.

[0014] 2. This visualized universal fluid control tank can monitor the status of various cutting fluids in real time. The observation and protection partitions, both the first and second, are transparent and can be adjusted synchronously with moving parts. Operators can directly observe the status of the cutting fluid inside the tank through the partitions, eliminating the need for complex testing procedures and specialized equipment. This greatly improves the convenience and timeliness of monitoring and helps to quickly detect abnormalities in the cutting fluid status.

[0015] 3. This visualized universal fluid control box, capable of real-time monitoring of various cutting fluid states, offers significant advantages over traditional cutting fluid monitoring technologies, which are typically designed for specific cutting fluids or production scenarios and suffer from poor versatility. When the type of cutting fluid or the production scenario changes, monitoring equipment needs to be replaced or adjusted, increasing costs and operational complexity for businesses. This visualized universal fluid control box, however, boasts strong versatility. Its rational structural design allows it to adapt to various types and specifications of cutting fluids. By adjusting the forward and reverse motor-driven bidirectional lead screw, which moves the moving arm and the second moving arm, the position of the observation and protection partitions can be adjusted, easily accommodating monitoring needs of different sizes. Furthermore, the device can be customized to meet the specific needs of different enterprises in various production scenarios. This high versatility eliminates the need for companies to purchase multiple monitoring devices for different cutting fluids and production scenarios, reducing investment costs, increasing equipment utilization, and bringing greater convenience and economic benefits to enterprise production and development. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the structure of this utility model;

[0017] Figure 2 This is a schematic diagram of the left side of this utility model;

[0018] Figure 3 This is a schematic diagram on the right side of the present invention;

[0019] Figure 4 This is a cross-sectional view of the present invention.

[0020] In the diagram: 1. Housing; 2. Adjustment box; 3. Forward and reverse motor; 4. Two-way lead screw; 5. Limiting post; 6. Moving arm; 7. Second moving arm; 8. Slide rail; 9. Synchronizing arm; 10. Second synchronous arm; 11. Observation and protection partition; 12. Second observation and protection partition; 13. Input port; 14. Output port; 15. Drain valve; 16. Support foot. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] Please see Figure 1-4 A visual universal fluid circuit box capable of real-time monitoring of various cutting fluid states includes a box body 1. An adjustment box 2 is fixedly connected to the outer wall of one side of the box body 1. A forward and reverse motor 3 is fixedly connected to the top of the inner wall of the adjustment box 2. A bidirectional lead screw 4 is fixedly connected to the bottom rotating shaft of the forward and reverse motor 3. The end of the bidirectional lead screw 4 away from the forward and reverse motor 3 is movably connected to the bottom of the inner wall of the adjustment box 2. Two horizontally equidistant limiting posts 5 are provided on both sides of the inner wall of the adjustment box 2 near the bidirectional lead screw 4. The limiting posts 5 are parallel to the bidirectional lead screw 4. This structural design enables the forward and reverse motor 3 to stably drive the bidirectional lead screw 4 to rotate, and the limiting posts 5 provide a stable motion track for subsequent moving parts, ensuring the stable operation of the entire adjustment mechanism.

[0023] Furthermore, a movable arm 6 is threadedly connected to the outer wall of one end of the bidirectional lead screw 4, and a second movable arm 7 is threadedly connected to the outer wall of the end of the bidirectional lead screw 4 away from the movable arm 6. The inner walls of the movable arm 6 and the second movable arm 7 are movably sleeved on the outer wall of one end of the limiting post 5. The movable arm 6 and the second movable arm 7 move in opposite directions. When the bidirectional lead screw 4 rotates, because the threads at both ends are in opposite directions, the movable arm 6 and the second movable arm 7 will move relative to each other under the guidance of the limiting post 5, so that the distance between them can be adjusted as needed to adapt to different monitoring requirements.

[0024] Furthermore, a slide rail 8 is provided on the outer wall of the housing 1 away from the adjustment box 2. The slide rail 8 is parallel to the limiting post 5. The slide rail 8 provides a stable sliding track for the synchronous arm 9 and the second synchronous arm 10, ensuring that they can move smoothly and cooperate with the movement of the moving arm 6 and the second moving arm 7.

[0025] Furthermore, a synchronizing arm 9 is slidably connected to the outer wall of the slide rail 8 away from the housing 1, and a second synchronizing arm 10 is slidably connected to the outer wall of the slide rail 8 near the synchronizing arm 9. The synchronizing arm 9 and the second synchronizing arm 10 slide on the slide rail 8 and synchronize with the movement of the moving arm 6 and the second moving arm 7, thereby driving the observation protection partition 11 and the second observation protection partition 12 to adjust their positions.

[0026] Furthermore, observation and protection partitions 11 are fixedly connected to the outer walls of both ends of the moving arm 6. The outer wall of the observation and protection partition 11 away from the moving arm 6 is fixedly connected to the outer walls of both ends of the synchronous arm 9. The outer walls of both ends of the second moving arm 7 are fixedly connected to the second observation and protection partitions 12. The outer wall of the second observation and protection partition 12 away from the second moving arm 7 is fixedly connected to the outer walls of both ends of the second synchronous arm 10. The observation and protection partitions 11 and 12 can be adjusted in position as the moving arm 6 and the second moving arm 7 move. The state of the cutting fluid inside the box 1 can be directly observed through the transparent partitions, while also protecting the internal components.

[0027] Furthermore, an inlet 13 is provided on one side of the top of the housing 1, and an outlet 14 is provided on the bottom of the housing 1 away from the inlet 13. A drain valve 15 is fixedly connected to the bottom of the housing 1 near the outlet 14. The top output end of the drain valve 15 extends to the bottom of the inner wall of the housing 1. The inlet 13 is used to introduce cutting fluid into the housing 1, and the outlet 14 is used to discharge the treated cutting fluid. The drain valve 15 can control the discharge of cutting fluid in the housing 1, which facilitates cleaning and maintenance of the housing 1.

[0028] Furthermore, four rectangularly spaced support feet 16 are fixedly connected to the bottom of the housing 1. The support feet 16 provide stable support for the housing 1, ensuring that the housing 1 will not shake during operation and ensuring the stable operation of the entire liquid circuit housing.

[0029] Structural Description: 1. Box 1: Used to contain cutting fluid and provide monitoring space. It serves as the main structure of the entire fluid circuit box, and all other components are installed on it.

[0030] 2. Adjustment box 2: Used to install adjustment components such as forward and reverse motor 3, and is fixedly connected to the outer wall of one side of the housing 1;

[0031] 3. Forward and reverse motor 3: provides power to drive the bidirectional lead screw 4 to rotate, and is fixedly connected to the top of the inner wall of the adjustment box 2;

[0032] 4. Bidirectional lead screw 4: It rotates under the drive of the forward and reverse motor 3, which drives the moving arm 6 and the second moving arm 7 to move relative to each other. One end of its rotating shaft is fixedly connected to the bottom of the forward and reverse motor 3, and the other end of its connecting shaft is movably connected to the bottom of the inner wall of the adjusting box 2.

[0033] 5. Limiting post 5: Provides a motion track for the moving arm 6 and the second moving arm 7 to ensure the stability of their movement. It is arranged laterally and equally at both sides of the inner wall of the adjusting box 2 near the bidirectional lead screw 4 and is parallel to the bidirectional lead screw 4.

[0034] 6. Moving arm 6: Moves under the drive of the bidirectional lead screw 4, which drives the observation and protection partition 11 to adjust its position. One end of its outer wall is threaded to one end of the bidirectional lead screw 4, and the two sides of its inner wall are movably sleeved on the outer wall of one end of the limiting post 5.

[0035] 7. Second moving arm 7: Driven by the bidirectional screw 4, it moves relative to the moving arm 6, which drives the second observation and protection partition 12 to adjust its position. One end of its outer wall is threaded to the end of the bidirectional screw 4 away from the moving arm 6, and the two sides of its inner wall are movably sleeved on the outer wall of one end of the limiting post 5.

[0036] 8. Slide rail 8: Provides a sliding track for the synchronous arm 9 and the second synchronous arm 10 to ensure their smooth movement. It is set on the outer wall of the housing 1 on the side away from the adjustment box 2 and is parallel to the limit post 5.

[0037] 9. Synchronous arm 9: Slides on slide rail 8, cooperates with moving arm 6 to drive observation and protection partition 11 to adjust position, and is slidably connected to the outer wall of slide rail 8 away from box 1.

[0038] 10. Second synchronous arm 10: slides on slide rail 8, cooperates with second moving arm 7 to drive second observation and protection partition 12 to adjust position, and is slidably connected to the outer wall of slide rail 8 near one end of synchronous arm 9;

[0039] 11. Observation and protection partition 11: used to observe the state of the cutting fluid inside the box 1 and protect the internal components. One end of it is fixedly connected to the outer walls of both ends of the moving arm 6, and the other end is fixedly connected to the outer walls of both ends of the synchronous arm 9.

[0040] 12. Second observation and protection partition 12: used to observe the state of the cutting fluid inside the box 1 and protect the internal components. One end of it is fixedly connected to the outer wall of both ends of the second moving arm 7, and the other end is fixedly connected to the outer wall of both ends of the second synchronous arm 10.

[0041] 13. Inlet 13: Used to introduce cutting fluid into the housing 1, and is located on one side of the top of the housing 1;

[0042] 14. Output port 14: Used to discharge the treated cutting fluid, located at the bottom of the housing 1 on the side away from the input port 13;

[0043] 15. Drain valve 15: controls the discharge of cutting fluid inside the tank 1, and is fixedly connected to the bottom of the tank 1 near the outlet 14, with its top outlet extending to the bottom of the inner wall of the tank 1;

[0044] 16. Support feet 16: Provide stable support for the housing 1 and ensure stable operation of the housing 1. They are fixedly connected to the bottom of the housing 1 in a rectangular, equidistant arrangement.

[0045] Working Principle: The entire device is powered by a reversible motor 3. When the motor 3 starts, its bottom rotating shaft drives the bidirectional lead screw 4 to rotate. The special design of the bidirectional lead screw 4 ensures that the threads at both ends are in opposite directions. This characteristic provides the basis for the relative movement of the moving arms 6 and 7. During the rotation of the bidirectional lead screw 4, the moving arms 6 and 7, which are threaded together, move relative to each other under the guidance of the limiting post 5. The limiting post 5 is parallel to the bidirectional lead screw 4, providing a stable track for the movement of the moving arms 6 and 7, ensuring that they can only move in a straight line in the horizontal direction, and that their directions of movement are opposite. This relative movement allows the distance between the moving arms 6 and 7 to be adjusted according to the rotation direction and number of revolutions of the reversible motor 3. The movement of the moving arms 6 and 7 is linked through the connection of the synchronous arms 9 and 10 with the observation and protection partitions 11 and 12. The observation and protection partitions 11 are fixedly connected to the outer walls of both ends of the moving arm 6, and the outer wall of the partition away from the moving arm 6 is fixedly connected to the outer walls of both ends of the synchronous arm 9. The second observation and protection partitions 12 are fixedly connected to the outer walls of both ends of the second moving arm 7, and the outer wall of the partition away from the second moving arm 7 is fixedly connected to the outer walls of both ends of the second synchronous arm 10. The synchronous arm 9 and the second synchronous arm 10 are slidably connected to the slide rail 8, which is parallel to the limiting post 5, ensuring that the observation and protection partitions 11 and 12 can move stably with the movement of the moving arm 6 and the second moving arm 7. Inside the housing 1, the cutting fluid enters from the top inlet 13, passes through the internal space of the housing 1, and flows out from the bottom outlet 14. The drain valve 15 is fixed to the bottom of the housing 1 near the outlet 14, and its top outlet extends to the bottom of the inner wall of the housing 1. It is used to control the discharge of the cutting fluid in the housing 1. By the relative movement of the observation and protection partitions 11 and 12, the distance between them can be adjusted to adapt to the monitoring needs of different sizes and quantities of cutting fluid. Operators can visually observe the state of the cutting fluid inside the tank 1, such as its level, color, and the presence of impurities, through the transparent observation protective partition 11 and the second observation protective partition 12. Meanwhile, four rectangularly spaced support feet 16 provide stable support for the entire tank, ensuring it does not shake during operation and guaranteeing the accuracy and stability of monitoring.

[0046] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A visual universal fluid circuit enclosure capable of real-time monitoring of various cutting fluid states, comprising an enclosure (1), characterized in that: An adjustment box (2) is fixedly connected to one side of the outer wall of the box (1). A forward and reverse motor (3) is fixedly connected to the top of the inner wall of the adjustment box (2). A bidirectional lead screw (4) is fixedly connected to the bottom rotating shaft of the forward and reverse motor (3). The end of the bidirectional lead screw (4) away from the forward and reverse motor (3) is movably connected to the bottom of the inner wall of the adjustment box (2). Two limiting posts (5) are provided on both sides of the inner wall of the adjustment box (2) near the bidirectional lead screw (4) and are distributed horizontally at equal intervals. The limiting posts (5) are parallel to the bidirectional lead screw (4).

2. The visualized universal fluid circuit box capable of real-time monitoring of multiple cutting fluid states according to claim 1, characterized in that: The outer wall of one end of the bidirectional lead screw (4) is threaded with a movable arm (6), and the outer wall of the other end of the bidirectional lead screw (4) away from the movable arm (6) is threaded with a second movable arm (7). The inner walls of the movable arm (6) and the second movable arm (7) are movably sleeved on the outer wall of one end of the limiting post (5), and the moving directions of the movable arm (6) and the second movable arm (7) are opposite.

3. A visual universal fluid circuit box capable of real-time monitoring of multiple cutting fluid states according to claim 1, characterized in that: The outer wall of the box (1) away from the adjustment box (2) is provided with a slide rail (8), and the slide rail (8) is parallel to the limiting post (5).

4. A visual universal fluid circuit box capable of real-time monitoring of multiple cutting fluid states according to claim 3, characterized in that: The slide rail (8) is slidably connected to the outer wall of the side away from the box (1) by a synchronous arm (9), and the slide rail (8) is slidably connected to the outer wall of the end near the synchronous arm (9) by a second synchronous arm (10).

5. A visual universal fluid circuit box capable of real-time monitoring of multiple cutting fluid states according to claim 2, characterized in that: The outer walls of both ends of the movable arm (6) are fixedly connected to observation protection partitions (11). The outer wall of the observation protection partition (11) away from the movable arm (6) is fixedly connected to the outer walls of both ends of the synchronous arm (9). The outer walls of both ends of the second movable arm (7) are fixedly connected to second observation protection partitions (12). The outer wall of the second observation protection partition (12) away from the second movable arm (7) is fixedly connected to the outer walls of both ends of the second synchronous arm (10).

6. A visual universal fluid circuit box capable of real-time monitoring of multiple cutting fluid states according to claim 1, characterized in that: An inlet (13) is provided on one side of the top of the box (1), and an outlet (14) is provided on the side of the bottom of the box (1) away from the inlet (13). A drain valve (15) is fixedly connected to the side of the bottom of the box (1) near the outlet (14), and the top output end of the drain valve (15) extends to the bottom of the inner wall of the box (1).

7. A visual universal fluid circuit box capable of real-time monitoring of multiple cutting fluid states according to claim 1, characterized in that: The bottom of the box (1) is fixedly connected to four support feet (16) that are distributed in a rectangular shape at equal intervals.

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