High temperature thermocouple with wear resistant mechanism
By introducing wear-resistant sleeves and reinforcing ribs into high-temperature thermocouples, the problem of poor wear resistance is solved, enabling convenient disassembly and installation, and improving the service life and stability of the equipment.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SHANGHAI JINGPU MECHANICAL & ELECTRICAL TECH CO LTD
- Filing Date
- 2025-06-19
- Publication Date
- 2026-06-23
AI Technical Summary
Existing high-temperature thermocouples have poor wear resistance, their outer protective sleeves are easily worn, and they are inconvenient to install and disassemble, which affects their performance.
A high-temperature thermocouple with a wear-resistant mechanism was designed, including a wear-resistant sleeve, reinforcing ribs, a threaded connecting sleeve, and a mounting box. The wear-resistant sleeve improves the wear resistance, and the design of the limiting plate and the locking block facilitates disassembly and installation.
The wear resistance of the high-temperature thermocouple has been improved, making disassembly and installation easier and ensuring the long-term stable use of the equipment.
Smart Images

Figure CN224398828U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of thermocouples, and more specifically, to a high-temperature thermocouple with a wear-resistant mechanism. Background Technology
[0002] The primary function of a high-temperature thermocouple is to measure temperature in high-temperature environments. It operates based on the thermoelectric effect, forming a closed circuit between two different metal conductors. When a temperature gradient exists within the circuit, a thermoelectric electromotive force is generated, thereby measuring the temperature. It is suitable for temperature measurement in high-temperature and corrosive environments, ensuring control and quality in production processes.
[0003] However, most high-temperature thermocouples currently have the following problems:
[0004] I. Existing high-temperature thermocouples have poor wear resistance. In harsh working environments, their outer protective sleeves are easily worn, which may even lead to leakage of internal heat-conducting materials, seriously affecting testing and making wear protection inconvenient.
[0005] Second, most existing high-temperature thermocouples have their outer tubes fixed or connected to the equipment with multiple bolts. When the equipment is exposed to high temperatures for a long time, it is prone to slight deformation, which affects the subsequent use effect and makes it inconvenient to install or disassemble the outer tube.
[0006] Therefore, we have made improvements and proposed a high-temperature thermocouple with a wear-resistant mechanism. Utility Model Content
[0007] The purpose of this utility model is to address the current problems of inconvenience in providing wear-resistant protection and inconvenience in installing and disassembling the outer tube.
[0008] To achieve the above objectives, the present invention provides the following technical solution:
[0009] High-temperature thermocouples with wear-resistant mechanisms can improve the above-mentioned problems.
[0010] The application is as follows:
[0011] The device includes an insulating tube and a positive electrode of a thermocouple wire. The positive electrode and the negative electrode of the thermocouple wire are installed on the insulating tube. Terminal blocks are installed on the positive and negative electrodes of the thermocouple wire. A lead wire is fixedly connected to the terminal block. An inner sleeve is provided on the insulating tube. A thermocouple is provided on the inner sleeve. A wear-resistant sleeve is provided on the thermocouple. A threaded connecting sleeve is fixedly connected to the wear-resistant sleeve. A mounting box is fixedly connected to the threaded connecting sleeve. A spring is fixedly connected inside the mounting box. A limit plate is fixedly connected to the other end of the spring.
[0012] As a preferred technical solution of this application, the insulating tube, the inner sleeve, and the bottom of the thermocouple are arc-shaped, and the bottom of the inner sleeve, the thermocouple, and the wear-resistant sleeve are provided with through holes.
[0013] As a preferred technical solution of this application, the wear-resistant sleeve includes a fixing tube, a reinforcing rib is fixedly connected to the fixing tube, and a wear-resistant layer is fixedly connected to the reinforcing rib.
[0014] As a preferred technical solution of this application, the cross-section of the reinforcing rib is an interlaced triangle, and the side end face of the limiting plate is in contact with the inner side of the mounting box.
[0015] As a preferred technical solution of this application, a locking block is fixedly connected to the limiting plate, and a pull rod is fixedly connected to the limiting plate, wherein the length of the locking block is less than the length of the pull rod.
[0016] As a preferred technical solution of this application, the mounting boxes are symmetrically distributed on the left and right sides of the threaded connection sleeve, and the mounting boxes correspond one-to-one with the locking blocks through the limiting plates.
[0017] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0018] In the scheme of this application:
[0019] 1. Equipped with a wear-resistant sleeve; When using the equipment, the outer wear-resistant sleeve can improve the wear resistance and strength, and the fixing tube is attached to the thermocouple. The reinforcing rib installed in the middle can improve the strength of the wear-resistant sleeve, and the outer wear-resistant layer can improve the wear resistance effect, avoiding wear from affecting subsequent use.
[0020] 2. A threaded connection sleeve is provided; when disassembling the wear-resistant sleeve and the threaded connection sleeve, the pull rod on both sides of the mounting box can be pulled to move the limiting plate. The limiting plate can compress the spring, and at the same time, the limiting plate can drive the locking block to disengage from the thermocouple and the wear-resistant sleeve and retract into the mounting box. After being unobstructed, the wear-resistant sleeve and the threaded connection sleeve on the thermocouple can be disassembled for subsequent replacement and installation. Attached Figure Description
[0021] Figure 1 A schematic diagram of the overall three-dimensional structure of a high-temperature thermocouple with a wear-resistant mechanism provided for this application;
[0022] Figure 2 A side view of the terminal block structure of a high-temperature thermocouple with a wear-resistant mechanism provided in this application;
[0023] Figure 3 A side view of the mounting box for a high-temperature thermocouple with a wear-resistant mechanism provided in this application;
[0024] Figure 4A side view of the threaded connection sleeve of a high-temperature thermocouple with a wear-resistant mechanism provided for this application;
[0025] Figure 5 A top view schematic diagram of the reinforcing rib structure of a high-temperature thermocouple with a wear-resistant mechanism provided in this application;
[0026] Figure 6 The high-temperature thermocouple with a wear-resistant mechanism provided in this application Figure 5 Enlarged structural diagram at point A in the middle;
[0027] Figure 7 A top view schematic diagram of the card block structure of the high-temperature thermocouple with wear-resistant mechanism provided in this application.
[0028] The diagram shows: 1. Insulating tube; 2. Positive electrode of thermocouple wire; 3. Negative electrode of thermocouple wire; 4. Terminal block; 5. Outlet wire; 6. Inner sleeve; 7. Thermocouple; 8. Wear-resistant sleeve; 801. Fixing tube; 802. Reinforcing rib; 803. Wear-resistant layer; 9. Threaded connection sleeve; 10. Mounting box; 11. Spring; 12. Limiting plate; 13. Locking block; 14. Pull rod. Detailed Implementation
[0029] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model.
[0030] Therefore, the following detailed description of the embodiments of this utility model is not intended to limit the scope of the claimed utility model, but merely to illustrate some embodiments of the utility model. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without inventive effort are within the scope of protection of this utility model.
[0031] It should be noted that, unless otherwise specified, the embodiments and features and technical solutions in the present invention can be combined with each other.
[0032] It should be noted that similar labels and letters in the following figures indicate similar items. Therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.
[0033] In the description of this utility model, it should be noted that the terms "upper," "lower," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship commonly used when the product is in use, or the orientation or positional relationship commonly understood by those skilled in the art. These terms are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation on this utility model. In addition, the terms "first," "second," etc., are only used to distinguish descriptions and should not be construed as indicating or implying relative importance.
[0034] Example 1:
[0035] like Figure 1-7 As shown, this embodiment proposes a high-temperature thermocouple with a wear-resistant mechanism, including an insulating tube 1 and a thermocouple wire positive electrode 2. The thermocouple wire positive electrode 2 is installed on the insulating tube 1, and the thermocouple wire negative electrode 3 is installed on the insulating tube 1. A terminal block 4 is installed on the thermocouple wire positive electrode 2 and the thermocouple wire negative electrode 3. A wire outlet 5 is fixedly connected to the terminal block 4. An inner sleeve 6 is provided on the insulating tube 1, and a thermocouple 7 is provided on the inner sleeve 6. A wear-resistant sleeve 8 is provided on the thermocouple 7. A threaded connecting sleeve 9 is fixedly connected to the wear-resistant sleeve 8. A mounting box 10 is fixedly connected to the threaded connecting sleeve 9. A spring 11 is fixedly connected inside the mounting box 10, and a limit plate 12 is fixedly connected to the other end of the spring 11.
[0036] Example 2:
[0037] The solution in Example 1 will be further described below with reference to its specific working method.
[0038] like Figure 2 As shown, in a preferred embodiment, based on the above method, the bottom of the insulating tube 1, the inner sleeve 6, and the thermocouple 7 are arc-shaped, and the bottom of the inner sleeve 6, the thermocouple 7, and the wear-resistant sleeve 8 are provided with through holes, which can ensure that the positive electrode 2 and the negative electrode 3 of the installed thermocouple wire can pass through the through holes on the inner sleeve 6, the thermocouple 7, and the wear-resistant sleeve 8.
[0039] like Figure 5 As shown, in a preferred embodiment, based on the above method, the wear-resistant sleeve 8 further includes a fixing tube 801, a reinforcing rib 802 fixedly connected to the fixing tube 801, and a wear-resistant layer 803 fixedly connected to the reinforcing rib 802, which can ensure that the installed wear-resistant sleeve 8 can play a wear-resistant protection role.
[0040] like Figure 6As shown, in a preferred embodiment, based on the above method, the cross-section of the reinforcing rib 802 is an interlaced triangle, and the side end face of the limiting plate 12 is in contact with the inner side of the mounting box 10, which can ensure that the connected reinforcing rib 802 can play a role in strengthening protection.
[0041] like Figure 3 As shown, in a preferred embodiment, based on the above method, a locking block 13 is fixedly connected to the limiting plate 12, and a pull rod 14 is fixedly connected to the limiting plate 12. The length of the locking block 13 is less than the length of the pull rod 14, which can ensure that the locking block 13 can be retracted into the mounting box 10 when the pull rod 14 is pulled.
[0042] like Figure 3 As shown, in a preferred embodiment, based on the above method, the mounting box 10 is symmetrically distributed on the left and right sides of the threaded connecting sleeve 9. The mounting box 10 corresponds one-to-one with the locking block 13 through the limiting plate 12, which can ensure that the locking blocks 13 on both sides can be locked in the thermocouple 7 and the wear-resistant sleeve 8 for limiting and fixing.
[0043] Specifically, when using a high-temperature thermocouple with a wear-resistant mechanism: [the following is a continuation of the previous sentence, likely due to an error in the original text] Figure 1-7 When using the equipment, the wear-resistant sleeve 8 on the outer layer can improve the wear resistance strength, and the fixing tube 801 is attached and fixed to the thermocouple 7. The reinforcing rib 802 installed in the middle can improve the wear resistance strength of the wear-resistant sleeve 8, and the wear-resistant layer 803 on the outer layer can improve the wear resistance effect and avoid wear affecting subsequent use.
[0044] When disassembling the wear-resistant sleeve 8 and the threaded connection sleeve 9, the pull rod 14 on both sides of the mounting box 10 can be pulled to move the limiting plate 12. The limiting plate 12 can squeeze the spring 11. At the same time, the limiting plate 12 can drive the locking block 13 to disengage from the thermocouple 7 and the wear-resistant sleeve 8 and return to the mounting box 10. After being unobstructed, the wear-resistant sleeve 8 and the threaded connection sleeve 9 on the thermocouple 7 can be disassembled. When fixing the wear-resistant sleeve 8, the pull rod 14 is released and the limiting plate 12 and the locking block 13 are reset under the push of the spring 11. The locking block 13 can be locked on the thermocouple 7 to fix the wear-resistant sleeve 8 and the threaded connection sleeve 9. The installed threaded connection sleeve 9 can be threaded to the position of use. The wire outlet 5 on the terminal block 4 can be connected to the positive electrode 2 and the negative electrode 3 of the thermocouple wire for subsequent use. The insulating tube 1 inside the inner sleeve 6 can play the role of insulation protection.
[0045] The above embodiments are only used to illustrate the present utility model and are not intended to limit the technical solutions described in the present utility model. Although the present utility model has been described in detail with reference to the above embodiments, the present utility model is not limited to the specific embodiments described above. Therefore, any modifications or equivalent substitutions to the present utility model, as well as all technical solutions and improvements that do not depart from the spirit and scope of practicality, are covered within the scope of the claims of the present utility model.
Claims
1. A high temperature thermocouple with wear resistant mechanism comprising an insulating tube (1) and a thermocouple positive electrode (2), characterized in that, The insulating tube (1) is equipped with a positive electrode (2) of a thermocouple wire and a negative electrode (3) of a thermocouple wire. A terminal block (4) is installed on the positive electrode (2) and the negative electrode (3) of the thermocouple wire. A wire outlet (5) is fixedly connected to the terminal block (4). An inner sleeve (6) is provided on the insulating tube (1). A thermocouple (7) is provided on the inner sleeve (6). A wear-resistant sleeve (8) is provided on the thermocouple (7). A threaded connecting sleeve (9) is fixedly connected to the wear-resistant sleeve (8). A mounting box (10) is fixedly connected to the threaded connecting sleeve (9). A spring (11) is fixedly connected inside the mounting box (10). A limit plate (12) is fixedly connected to the other end of the spring (11).
2. A high temperature thermocouple with wear resistant mechanism as claimed in claim 1 wherein, The bottom of the insulating tube (1), the inner sleeve (6), and the thermocouple (7) are arc-shaped, and the bottom of the inner sleeve (6), the thermocouple (7), and the wear-resistant sleeve (8) are provided with through holes.
3. A high temperature thermocouple with wear resistant mechanism as claimed in claim 1 wherein, The wear-resistant sleeve (8) includes a fixing tube (801), a reinforcing rib (802) is fixedly connected to the fixing tube (801), and a wear-resistant layer (803) is fixedly connected to the reinforcing rib (802).
4. A high temperature thermocouple with wear resistant mechanism as claimed in claim 3 wherein, The cross-section of the reinforcing rib (802) is an interlaced triangle, and the side end face of the limiting plate (12) is in contact with the inner side of the mounting box (10).
5. A high temperature thermocouple with wear resistant mechanism as claimed in claim 1 wherein, A locking block (13) is fixedly connected to the limiting plate (12), and a pull rod (14) is fixedly connected to the limiting plate (12). The length of the locking block (13) is less than the length of the pull rod (14).
6. A high temperature thermocouple with wear resistant mechanism as claimed in claim 1 wherein, The mounting boxes (10) are symmetrically distributed on the left and right sides of the threaded connecting sleeve (9), and the mounting boxes (10) correspond one-to-one with the locking blocks (13) through the limiting plate (12).