Electromagnetic brake load testing apparatus

By designing a load testing device for electromagnetic brakes, and using a load block and servo motor to simulate different load conditions, the shortcomings of existing electromagnetic brake life testing technologies have been solved. This enables life testing and model replacement under different loads, and facilitates stable testing under emergency braking conditions.

CN224398969UActive Publication Date: 2026-06-23TAIZHOU HEZI ELECTRIC CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
TAIZHOU HEZI ELECTRIC CO LTD
Filing Date
2025-07-10
Publication Date
2026-06-23

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  • Figure CN224398969U_ABST
    Figure CN224398969U_ABST
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Abstract

The utility model provides a kind of electromagnetic brake load testing equipment, belong to electromagnetic brake field, it solves the problem of the lack of test equipment of electromagnetic brake under different load when test emergency braking situation length of service life.The utility model includes pedestal and servo motor, pedestal is equipped with mounting plate one and mounting plate two, mounting plate two installs servo motor, mounting plate one installs base, base installs the brake to be measured, the rotating shaft is installed in the brake to be measured, rotating shaft installs load block, servo motor is equipped with output shaft, connecting shaft is installed between rotating shaft and output shaft, rotating shaft is equipped with fixed plate, fixed plate is inserted between load block bolt.The utility model has the advantages of;Load block is installed on the rotating shaft of the brake to be measured, the situation under emergency braking situation is simulated through servo motor and the service life of brake is detected;Load block is connected with fixed plate by bolt, can be replaced, it is convenient to detect the influence of service life of brake when emergency braking under different load.
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Description

Technical Field

[0001] This utility model belongs to the field of electromagnetic brakes, and relates to an electromagnetic brake testing device, and particularly to an electromagnetic brake under load testing device. Background Technology

[0002] An electromagnetic brake is a connector that transmits torque from the active side to the passive side. It can be freely engaged, disengaged, or braked as needed. It has advantages such as compact structure, simple operation, sensitive response, long service life, reliable use, and easy remote control.

[0003] Electromagnetic brakes are a type of brake that uses electromagnets to generate magnetic force to move brake pads and achieve braking. The same type of brake may need to be installed on different tools and bear different loads. In order to test the lifespan of the same model of brake under different load conditions during emergency braking tests, it is necessary to use testing equipment. Currently, there is no equipment available to perform this type of testing on brakes. Utility Model Content

[0004] The purpose of this invention is to address the aforementioned problems in the existing technology by providing a testing device that can test the lifespan of electromagnetic brakes under different loads.

[0005] This utility model can be achieved through the following technical solution: an electromagnetic brake under load testing device, including a base and a servo motor, wherein a mounting plate one and a mounting plate two are provided on the base, a servo motor is mounted on the mounting plate two, a base is mounted on the mounting plate one, a brake under test is mounted on the base, a rotating shaft is installed inside the brake under test, and a load block is mounted on the rotating shaft.

[0006] In the aforementioned electromagnetic brake under load testing equipment, a fixing plate is provided on the rotating shaft, a through hole one is provided on the fixing plate, a through hole two is provided on the load block, and bolts pass through the through hole one and the through hole two.

[0007] In the aforementioned electromagnetic brake under load testing equipment, a nut is installed on the right side of the fixing plate of the bolt.

[0008] In the aforementioned electromagnetic brake under load testing equipment, the servo motor is provided with an output shaft, and a connecting shaft is provided between the output shaft and the rotating shaft.

[0009] In the aforementioned electromagnetic brake under load testing equipment, a groove is provided on the connecting shaft, and a flat key is installed on the output shaft and the connecting shaft.

[0010] In the aforementioned electromagnetic brake under load testing equipment, a flat surface is provided on the connecting shaft, and a screw passes through the flat surface, passing through the key, the output shaft, and the connecting shaft.

[0011] Compared with the prior art, the advantages of this utility model are as follows: by adding a load block to the rotating shaft to simulate the load on the same type of brake, the life of the brake can be tested under emergency braking conditions; at the same time, different loads can be replaced by replacing the load block, and different types of electromagnetic brakes can be tested; the setting of bolts and nuts facilitates the disassembly and replacement of the load block; at the same time, the setting of the connecting shaft can ensure the stability of the connection between the output shaft and the input shaft, and facilitates the disassembly and replacement of the load block. Attached Figure Description

[0012] Figure 1 This is a side view of the electromagnetic brake under load testing equipment;

[0013] Figure 2 This is a cross-sectional view of an electromagnetic brake under load testing equipment;

[0014] Figure 3 This is a 3D view of the connecting shaft of the electromagnetic brake under load testing equipment;

[0015] Figure 4 It is a 3D view of the shaft of the electromagnetic brake test equipment under load;

[0016] Figure 5 This is a 3D view of the load block of the electromagnetic brake load test equipment;

[0017] Among them, 1. Base; 11. Mounting plate one; 12. Mounting plate two; 2. Servo motor; 21. Output shaft; 3. Base; 4. Brake under test; 5. Rotating shaft; 51. Fixing plate; 511. Through hole one; 6. Load block; 61. Through hole two; 7. Bolt; 71. Nut; 8. Connecting shaft; 81. Groove; 82. Flat surface; 9. Flat key; 10. Screw. Detailed Implementation

[0018] The following are specific embodiments of the present invention, which are described in conjunction with the accompanying drawings. However, the present invention is not limited to these embodiments.

[0019] like Figures 1 to 5 As shown, this utility model can be implemented through the following embodiments: an electromagnetic brake under load testing device, including a base 1 and a servo motor 2, a mounting plate 11 and a mounting plate 2 12 are provided on the base 1, the servo motor 2 is mounted on the mounting plate 2 12, a base 3 is mounted on the mounting plate 11, a brake under test 4 is mounted on the base 3, a rotating shaft 5 is installed inside the brake under test 4, and a load block 6 is mounted on the rotating shaft 5.

[0020] By mounting the servo motor 2 and the base 3 on the mounting plate 11 and mounting plate 12 of the base 1, and mounting the brake under test 4 on the base 3, it is convenient for the user to perform emergency braking tests on the brake under test 4. The base 3 is used to fix the brake under test 4, which is convenient to disassemble and replace the brake under test 4, and provides installation positioning to ensure the stability of the device during testing. The load block 6 is installed on the rotating shaft 5 to detect the lifespan of the brake under test 4 under emergency braking conditions under different loads.

[0021] Like 1, Figure 2 , Figure 4 and Figure 5 As shown, a fixing plate 51 is provided on the rotating shaft 5. The fixing plate 51 has a through hole 511, and the load block 6 has a through hole 61. Bolts 7 pass through the through holes 511 and 61. The fixing plate 51 is used to fix the load block 6 to prevent the load block 6 from moving on the rotating shaft 5 during testing, which would cause inaccurate data. The bolts 7 are used to fix the load block 6 to the fixing plate 51.

[0022] like Figure 1 and Figure 2 As shown, a nut 71 is installed on the right side of the fixing plate 51. The nut 71 is used to further strengthen the connection between the fixing plate 51 and the load block 6, and to prevent the bolt 7 from loosening due to excessive reaction force under emergency braking conditions, which would cause the load block 6 to detach from the fixing plate 51 during testing and result in inaccurate data; at the same time, the combination of bolt 7 and nut 71 facilitates the disassembly and replacement of the load block 6.

[0023] like Figure 1 and Figure 2 As shown, the servo motor 2 is equipped with an output shaft 21, and a connecting shaft 8 is provided between the output shaft 21 and the rotating shaft 5. The connecting shaft 8 is used to connect the output shaft 21 and the rotating shaft 5, so that the power of the servo motor 2 is transmitted to the rotating shaft 5 to simulate the emergency braking condition. At the same time, the setting of the connecting shaft 8 leaves a gap between the output shaft 21 and the rotating shaft 5, which facilitates the replacement of the load block 6 and the rotating shaft 5 to test the brake 4 under test.

[0024] like Figure 2 and Figure 3 As shown, a groove 81 is provided on the connecting shaft 8, and a flat key 9 is installed on both the output shaft 21 and the connecting shaft 8. The groove 81, in conjunction with the flat key 9, allows the power on the output shaft 21 to be transmitted to the connecting shaft 8, while ensuring stable transmission.

[0025] like Figures 1 to 3As shown, a plane 82 is provided on the connecting shaft 8, and a screw 10 passes through the plane 82. The screw 10 passes through the key 9, the output shaft 21, the connecting shaft 8, and the rotating shaft 5. The screw 10 passes through the key 9, the output shaft 21, and the connecting shaft 8, so that the rotating shaft 5, the output shaft 21, and the connecting shaft 8 are fixedly connected, preventing the connecting shaft 8 from sliding back and forth between the rotating shaft 5 and the output shaft 21, which could lead to accidental detachment and cause the testing equipment to malfunction.

[0026] The working principle of this utility model is as follows: The brake to be tested 4 is installed on the chassis. The load block 6 is inserted into the rotating shaft 5 and abuts against the fixing plate 51. Bolts 7 are inserted into the through hole 511 on the fixing plate 51 and the through hole 61 on the load block 6. Nuts 71 are installed at the ends of the bolts 7 to achieve the fixed connection between the fixing plate 51 and the load block 6. Then, the connecting shaft 8 is installed so that the connecting shaft 8 connects the output shaft 21 and the rotating shaft 5. Finally, screws 10 are inserted to fix the connecting shaft 8, the rotating shaft 5 and the output shaft 21 into one unit.

[0027] After starting the servo motor 2 and reaching a certain speed, disconnect the power supply to the brake under test 4, so that the brake under test 4 can activate the emergency braking function to achieve the test purpose.

[0028] The specific embodiments described herein are merely illustrative examples illustrating the spirit of this utility model. Those skilled in the art to which this utility model pertains may make various modifications or additions to the described specific embodiments or use similar methods to substitute them, without departing from the spirit of this utility model or exceeding the scope defined by the appended claims.

[0029] Although this document uses a variety of terms, the possibility of using other terms is not excluded. These terms are used merely for the convenience of describing and explaining the essence of this invention; interpreting them as any additional limitation would contradict the spirit of this invention.

Claims

1. A load testing device for an electromagnetic brake, comprising a base (1) and a servo motor (2), characterized in that: The base (1) is provided with mounting plate one (11) and mounting plate two (12). A servo motor (2) is mounted on mounting plate two (12). A base (3) is mounted on mounting plate one (11). A brake to be tested (4) is mounted on the base (3). A rotating shaft (5) is installed inside the brake to be tested (4). A load block (6) is mounted on the rotating shaft (5).

2. The electromagnetic brake under load testing device according to claim 1, characterized in that, A fixing plate (51) is provided on the rotating shaft (5), and a through hole (511) is provided on the fixing plate (51). A through hole (61) is provided on the load block (6), and a bolt (7) passes through the through hole (511) and the through hole (61).

3. The electromagnetic brake under load testing equipment according to claim 2, characterized in that, The bolt (7) has a nut (71) installed on the right side of the fixing plate (51).

4. The electromagnetic brake under load testing device according to claim 1, characterized in that, The servo motor (2) is provided with an output shaft (21), and a connecting shaft (8) is provided between the output shaft (21) and the rotating shaft (5).

5. The electromagnetic brake under load testing device according to claim 4, characterized in that, The connecting shaft (8) is provided with a groove (81), and a flat key (9) is installed on the output shaft (21) and the connecting shaft (8).

6. The electromagnetic brake under load testing device according to claim 4, characterized in that, A plane (82) is provided on the connecting shaft (8), and a screw (10) passes through the plane (82). The screw (10) passes through the flat key (9), the output shaft (21) and the connecting shaft (8).