Wire processing combing mechanism
By designing limiting mechanisms and main mechanisms suitable for wires of different diameters, the applicability and stability issues of existing wire combing mechanisms were solved, achieving effective wire combing and stability, and improving processing efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- TAIZHOU LIYU CABLE CO LTD
- Filing Date
- 2025-08-06
- Publication Date
- 2026-06-23
AI Technical Summary
Existing wire processing and combing mechanisms are difficult to apply to wires of different diameters, and the wires remain relatively loose after combing.
A combing mechanism including a main body and a limiting mechanism is designed. The main body includes a base plate, a U-shaped frame, a movable frame and rollers. The limiting mechanism consists of a lower frame, an upper frame and a clamping component. The limiting mechanism combs and clamps the wires, and is suitable for wires of different diameters. The adjusting rod and rollers are used to tension the wires to prevent them from becoming loose.
It achieves effective sorting and stability of wires of different diameters, avoids loosening of wires during processing, and improves processing efficiency and applicability.
Smart Images

Figure CN224400129U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of wire processing technology, specifically a wire combing mechanism. Background Technology
[0002] Electrical wires are conductors that transmit electrical energy. They are mainly used in the winding of electric motors and transformers, as well as other related electromagnetic equipment. Their conductors are primarily copper wires, and they should have a thin insulation layer, good electromechanical properties, and resistance to heat, moisture, and solvents.
[0003] In wire processing, multiple strands of wire are usually processed simultaneously to improve processing efficiency. However, during the processing, multiple strands of wire are prone to tangling, which affects the wire processing. It is necessary to use a combing mechanism to comb the multiple strands of wire. However, the existing combing mechanism has the following drawbacks: it is difficult to apply to wires of different diameters, and the wires are still relatively loose after combing. Therefore, this application proposes a combing mechanism for wire processing. Utility Model Content
[0004] This utility model aims to solve one of the technical problems existing in the prior art or related technologies.
[0005] Therefore, the technical solution adopted by this utility model is as follows: a wire processing combing mechanism, including: a main body mechanism and a limiting mechanism. The main body mechanism includes a base plate, a U-shaped frame fixed to the bottom end of the base plate, a movable frame that moves through the U-shaped frame and the base plate, a plurality of rollers rotatably mounted on the movable frame, and an adjusting rod that is rotatably connected to the bottom end of the movable frame and extends through the U-shaped frame.
[0006] The limiting mechanism is configured as two, symmetrically fixed on both sides of the base plate. The limiting mechanism includes a lower frame fixed to the top of the base plate, an upper frame fixed to the top of the lower frame by bolts, and a clamping component movably installed in the inner cavity of the upper frame.
[0007] The clamping component includes a pressure plate movably disposed in the inner cavity of the upper frame and a plurality of springs, one end of which is connected to the pressure plate and the other end of which is fixed to the top wall of the upper frame. The bottom end of the pressure plate has a plurality of V-shaped grooves arranged in an array.
[0008] In a preferred embodiment, the present invention can be further configured such that: the top of the lower frame has a plurality of lower semicircular openings arranged in an array, and the bottom of the upper frame has a plurality of upper semicircular openings arranged in an array, the two corresponding to each other.
[0009] In a preferred embodiment, the present invention can be further configured such that: rectangular holes are opened on both sides of the upper frame, and protrusions are fixed on both sides of the pressure plate, the protrusions fitting into the rectangular holes.
[0010] In a preferred embodiment, the present invention can be further configured such that threaded seats are fixed at both ends of the lower frame, and bolts pass through the ends of the upper frame and engage in the threaded seats.
[0011] In a preferred embodiment, the present invention can be further configured such that the movable frame includes symmetrically arranged support rods that move through the U-shaped frame, a U-shaped frame fixed to the top of the support rods, and a round rod fixed to the U-shaped frame.
[0012] In a preferred embodiment, the present invention can be further configured such that the adjusting rod includes a threaded rod whose end is rotatably mounted on the bottom of the movable frame and passes through the U-shaped frame, and a knob fixed to the end of the threaded rod.
[0013] In a preferred embodiment, the present invention can be further configured such that: a threaded hole is provided in the middle of the U-shaped frame, the threaded rod passes through the threaded hole, and the two mesh with each other.
[0014] By adopting the above technical solution, the beneficial effects achieved by this utility model are as follows:
[0015] 1. In this utility model, two limiting mechanisms are symmetrically installed at the top of the base plate. The limiting mechanism consists of a lower frame, an upper frame, and a clamping component. The lower frame and the upper frame are respectively arranged in an array with lower semicircular openings and upper semicircular openings, which correspond to each other. Each wire passes through the corresponding lower semicircular opening and upper semicircular opening individually to achieve wire sorting. At the same time, a clamping component is set in the upper frame to press the wires tightly on the lower semicircular opening, ensuring the stability of the wires. Furthermore, the V-groove design on the pressure plate can be used for wires of different diameters, further increasing the applicability.
[0016] 2. In this utility model, a U-shaped frame is fixed at the bottom of the base plate, and a movable frame passing through the U-shaped frame and the base plate is provided. Multiple rollers are rotatably installed on the movable frame, each roller corresponding to a single strand of wire. An adjusting rod passing through the U-shaped frame is rotatably installed at the bottom of the movable frame. Through the above arrangement, rotating the adjusting rod causes the movable frame to move upward, which in turn causes the rollers to move upward, and the rollers to move upward, which in turn causes the wire to move upward. This tensions the wire between the limiting mechanisms on both sides, preventing the wire from becoming loose, and further increasing the practical performance. Attached Figure Description
[0017] Figure 1 This is a schematic diagram of the structure of this utility model;
[0018] Figure 2 This is a bottom view of the structure of this utility model;
[0019] Figure 3 This is a cross-sectional schematic diagram of the limiting mechanism of this utility model;
[0020] Figure 4This is an exploded view of the limiting mechanism of this utility model;
[0021] Figure 5 This is a cross-sectional schematic diagram of the main structure of this utility model.
[0022] Figure label:
[0023] 100. Main structure; 110. Base plate; 120. U-shaped frame; 121. Threaded hole; 130. Movable frame; 131. Support rod; 132. U-shaped frame; 133. Round rod; 140. Roller; 150. Adjusting rod; 151. Threaded rod; 152. Knob;
[0024] 200, Limiting mechanism; 210, Lower frame; 211, Lower semicircular opening; 212, Threaded seat; 220, Upper frame; 221, Upper semicircular opening; 222, Rectangular hole; 230, Clamping part; 231, Pressure plate; 2311, V-groove; 2312, Protrusion; 232, Spring. Detailed Implementation
[0025] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to specific embodiments and accompanying drawings. It should be noted that, unless otherwise specified, the embodiments and features of the present utility model can be combined with each other.
[0026] Some embodiments of this utility model are described below with reference to the accompanying drawings. Example
[0027] Combination Figure 1-5 As shown, this embodiment provides a wire combing mechanism, including: a main body mechanism 100 and a limiting mechanism 200.
[0028] The main structure 100 includes a base plate 110, a U-shaped frame 120 fixed to the bottom of the base plate 110, a movable frame 130 that moves through the U-shaped frame 120 and the base plate 110, a plurality of rollers 140 rotatably mounted on the movable frame 130, and an adjusting rod 150 that is rotatably connected to the bottom of the movable frame 130 and extends through the U-shaped frame 120.
[0029] The base plate 110 is used to install other components. The U-shaped frame 120 is fixed to the bottom end of the base plate 110. The movable frame 130 includes symmetrically arranged support rods 131 that move through the U-shaped frame 120, a U-shaped frame 132 fixed to the top of the support rods 131, and a round rod 133 fixed to the U-shaped frame 132. The support rods 131 are used to fix the U-shaped frame 132 and limit the movement of the U-shaped frame 132 to ensure the stability of the U-shaped frame 132 when moving up and down. The U-shaped frame 132 is used to fix the round rod 133. The round rod 133 is used to install rollers 140. The rollers 140 are rotatably sleeved on the round rod 133 for wires to pass around.
[0030] The adjusting rod 150 is used to adjust the position of the movable frame 130. It includes a threaded rod 151 rotatably mounted at the bottom of the movable frame 130 and passing through the U-shaped frame 120, and a knob 152 fixed at the end of the threaded rod 151. A threaded hole 121 is opened in the middle of the U-shaped frame 120. The threaded rod 151 passes through the threaded hole 121 and the two are meshed with each other. With this arrangement, when the knob 152 is turned, the threaded rod 151 is driven to rotate. The threaded rod 151 rotates in the threaded hole 121 of the U-shaped frame 120, causing the threaded rod 151 to move itself, that is, to drive the movable frame 130 to move upward. The upward movement of the movable frame 130 drives the roller 140 to move upward, which tensions the wires between the relative limiting mechanisms 200 and prevents the wires from becoming loose.
[0031] Two limiting mechanisms 200 are provided, symmetrically fixed on both sides of the base plate 110, for sorting multiple strands of wire. The limiting mechanism 200 includes a lower frame 210 fixed to the top of the base plate 110, an upper frame 220 fixed to the top of the lower frame 210 by bolts, and a clamping member 230 movably installed in the inner cavity of the upper frame 220.
[0032] The top of the lower frame 210 has multiple lower semicircular openings 211 arranged in an array, and the bottom of the upper frame 220 has multiple upper semicircular openings 221 arranged in an array. The two are corresponding to each other. Each wire passes through the corresponding lower semicircular opening 211 and upper semicircular opening 221 individually to achieve wire management.
[0033] The clamping component 230 includes a pressure plate 231 movably disposed in the inner cavity of the upper frame 220 and a plurality of springs 232, one end of which is connected to the pressure plate 231 and the other end of which is fixed to the inner top wall of the upper frame 220. The bottom end of the pressure plate 231 has a plurality of V-shaped grooves 2311 arranged in an array. Under the action of the springs 232, the pressure plate 231 is pressed down, and the wire is embedded in the V-shaped grooves 2311, thereby pressing the wire tightly in the lower semi-circular opening 211 to ensure the stability of the wire. Furthermore, due to the shape of the V-shaped grooves 2311 themselves, they can be used for wires of different diameters, further increasing their practicality.
[0034] In addition, rectangular holes 222 are opened on both sides of the upper frame 220, and protrusions 2312 are fixed on both sides of the pressure plate 231. The protrusions 2312 are fitted into the rectangular holes 222 to limit the pressure plate 231 and prevent the pressure plate 231 from popping out of the upper frame 220 under the action of the spring 232.
[0035] Threaded seats 212 are fixed at both ends of the lower frame 210. Bolts pass through the end of the upper frame 220 and engage in the threaded seats 212, which facilitates the fixing and disassembly of the lower frame 210 and the upper frame 220.
[0036] The working principle and usage process of this utility model are as follows: In use, a single wire is passed through the lower semicircular openings 211 on both sides of the lower frame 210, and the middle part of the wire is positioned on the corresponding roller 140. The upper frame 220 is placed on the lower frame 210, so that the upper semicircular opening 221 and the lower semicircular opening 211 correspond. The bolts are passed through the two ends of the upper frame 220 and engaged with the threaded seats 212 on both sides of the lower frame 210, so that the upper frame 220 and the lower frame 210 are fixed. At this time, under the action of the spring 232, the pressure plate 231 presses the wire tightly in the lower semicircular opening 211 to ensure the stability of the wire. Then, the knob 152 is turned to drive the threaded rod 151 to rotate. The threaded rod 151 rotates in the threaded hole 121 of the U-shaped frame 120, so that the threaded rod 151 moves itself, that is, it drives the movable frame 130 to move upward. The upward movement of the movable frame 130 drives the roller 140 to move upward, thus tensioning the wire.
[0037] Although embodiments of the present invention have been shown and described, those skilled in the art will understand that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the claims and their equivalents.
Claims
1. A wire combing mechanism, comprising: The main body (100) and the limiting mechanism (200) are characterized in that the main body (100) includes a base plate (110), a U-shaped frame (120) fixed to the bottom end of the base plate (110), a movable frame (130) that moves through the U-shaped frame (120) and the base plate (110), a plurality of rollers (140) rotatably mounted on the movable frame (130), and an adjusting rod (150) whose end is rotatably connected to the bottom end of the movable frame (130) and extends through the U-shaped frame (120). The limiting mechanism (200) is configured as two, symmetrically fixed on both sides of the base plate (110). The limiting mechanism (200) includes a lower frame (210) fixed to the top of the base plate (110), an upper frame (220) fixed to the top of the lower frame (210) by bolts, and a clamping member (230) movably installed in the inner cavity of the upper frame (220). The clamping component (230) includes a pressure plate (231) movably disposed in the inner cavity of the upper frame (220) and a plurality of springs (232) with one end connected to the pressure plate (231) and the other end fixed to the inner top wall of the upper frame (220). The bottom end of the pressure plate (231) has a plurality of V-shaped grooves (2311) arranged in an array.
2. The wire combing mechanism according to claim 1, characterized in that, The top of the lower frame (210) has multiple lower semicircular openings (211) arranged in an array, and the bottom of the upper frame (220) has multiple upper semicircular openings (221) arranged in an array, with the two corresponding to each other.
3. The wire combing mechanism according to claim 1, characterized in that, The upper frame (220) has rectangular holes (222) on both sides, and the pressure plate (231) has protrusions (2312) fixed on both sides, which are fitted into the rectangular holes (222).
4. The wire combing mechanism according to claim 1, characterized in that, The lower frame (210) is fixed with threaded seats (212) at both ends, and the bolts pass through the end of the upper frame (220) and engage in the threaded seats (212).
5. A wire combing mechanism according to claim 1, characterized in that, The movable frame (130) includes symmetrically arranged support rods (131) that move through the U-shaped frame (120), a U-shaped frame (132) fixed to the top of the support rods (131), and a round rod (133) fixed to the U-shaped frame (132).
6. The wire combing mechanism according to claim 1, characterized in that, The adjusting rod (150) includes a threaded rod (151) with its end rotatably mounted on the bottom of the movable frame (130) and passing through the U-shaped frame (120), and a knob (152) fixed to the end of the threaded rod (151).
7. A wire combing mechanism according to claim 6, characterized in that, The U-shaped frame (120) has a threaded hole (121) in the middle, and the threaded rod (151) passes through the threaded hole (121) and the two mesh with each other.