Ceramic insulating element for high-voltage electrode boiler

By introducing a combination design of spiral holes and spiral seats into the insulation components of the high-pressure electrode boiler, convenient disassembly and installation of the insulation components are achieved, solving the problem of complex maintenance in traditional designs and improving the stability and safety of the equipment.

CN224400150UActive Publication Date: 2026-06-23LIAONING YINGGUAN HIGH TECH CERAMIC CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
LIAONING YINGGUAN HIGH TECH CERAMIC CO LTD
Filing Date
2025-07-30
Publication Date
2026-06-23

AI Technical Summary

Technical Problem

Traditional high-pressure electrode boilers have complex insulation installation methods, are difficult to maintain, and have stability and safety issues.

Method used

The design employs a combination of spiral holes, spiral seats, threaded rods, moving blocks, sealing rings, connecting seats, and limiting components. By rotating the limiting pins, threaded rods, and connecting seats in reverse, the insulating components can be easily disassembled and installed.

Benefits of technology

It simplifies the disassembly process of insulation components, reduces maintenance difficulty and labor intensity, and improves the stability and safety of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a kind of ceramic insulating parts for high-pressure electrode boiler, it includes boiler body, the spiral hole is opened in the upper surface of boiler body near both sides, the connecting groove is opened in the upper surface of boiler body near spiral hole, spiral seat is arranged in the spiral hole, the upper surface of spiral seat is fixedly connected with threaded rod, the surface of threaded rod is provided with moving block, the threaded hole is opened in the side surface of moving block near threaded rod, threaded hole and threaded rod are engaged, the lower surface of moving block is fixedly connected with sealing ring, the upper surface of threaded rod is fixedly connected with connecting seat. By reversing rotation of limiting nail, it is separated from limiting hole, so that the limiting of insulating part body can be initially released. Then, reverse rotation threaded rod, drive sealing ring from connecting groove. Finally, reverse rotation connecting seat, make spiral seat from spiral hole, completely release the fixed installation of insulating part body.
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Description

Technical Field

[0001] This utility model relates to the field of ceramic insulation technology, specifically a ceramic insulation component for a high-voltage electrode boiler. Background Technology

[0002] The ceramic insulators used in high-voltage electrode boilers are made of a ceramic material specifically designed and manufactured for high-voltage electrode boilers. These ceramic insulators play a crucial role in high-voltage electrode boilers, effectively isolating current, preventing current leakage, and ensuring the safe operation of the boiler.

[0003] In the operation of high-pressure electrode boilers, the insulation performance of insulating components is extremely critical, directly affecting equipment safety and efficiency, thus requiring regular maintenance and inspection. However, in traditional designs, insulating components are often installed by welding or with a large number of screws, which greatly increases the difficulty of maintenance. While welding is strong, it is irreversible, requires cutting for disassembly, is time-consuming, and can damage parts; while a large number of screws are reversible, disassembly and assembly are cumbersome, labor-intensive, and prone to loosening, affecting stability. These problems highlight the necessity of improving the installation method of insulating components to simplify the maintenance process, reduce risks and costs, and ensure the efficient and safe operation of the equipment. Summary of the Invention

[0004] This utility model provides a ceramic insulating component for high-voltage electrode boilers, which can simplify the complexity of disassembling the insulating component to a certain extent, thereby facilitating maintenance.

[0005] To achieve the above objectives, a ceramic insulating component for a high-voltage electrode boiler is provided, comprising a boiler body, a spiral hole near both sides of the upper surface of the boiler body, a connecting groove near the spiral hole of the upper surface of the boiler body, a spiral seat disposed within the spiral hole, a threaded rod fixedly connected to the upper surface of the spiral seat, a movable block disposed on the surface of the threaded rod, a threaded hole near the threaded rod on the side surface of the movable block, the threaded hole and the threaded rod engaging, a sealing ring fixedly connected to the lower surface of the movable block, a connecting seat fixedly connected to the upper surface of the threaded rod, an installation groove disposed on the outer arc surface of the connecting seat, a limiting component fixedly connected to the inner surface of the installation groove, the limiting component being Z-shaped, a threaded hole disposed on the upper surface of the limiting pin near the bottom end, a limiting pin disposed within the threaded hole, threaded threads disposed on the outer arc surface of the limiting pin, a through hole disposed near the sealing ring near the threaded rod, and the threaded rod penetrating the through hole. The spiral hole is designed to accommodate the spiral seat for installation; the threaded rod is designed to facilitate the movement of the moving block; the moving block is designed to move the sealing ring; the sealing ring is designed to enhance the sealing performance of the insulating component; the connecting seat is designed to connect the components; the limiting element is designed to limit the installation position of the components; the threaded hole is designed to install the limiting pin; and the limiting pin is designed to cooperate with the limiting hole to limit the position of the components.

[0006] According to the ceramic insulating component for a high-pressure electrode boiler, the threaded threads and threaded holes engage, the insulating component body is fixedly connected to the upper surface of the connecting seat, and an electrode conductive rod is fixedly connected to the lower surface of the insulating component body. The insulating component body is used to prevent current leakage, and the electrode conductive rod is used to transmit current to heat the water.

[0007] According to the ceramic insulating component for a high-pressure electrode boiler, the electrode conductive rod, the spiral seat, the threaded rod, and the connecting seat pass through it, and a limiting hole is formed on the upper surface of the boiler body near the limiting pin. The limiting hole is provided to limit the position of the component in conjunction with the limiting pin.

[0008] According to the ceramic insulating component for a high-voltage electrode boiler, the spiral hole matches the spiral seat, and a warning label is fixedly connected to the side surface of the boiler body. The warning label is provided to help the operator understand the disassembly steps.

[0009] According to the ceramic insulating component for a high-voltage electrode boiler, support bases are fixedly connected to both sides of the boiler body, and a water inlet is fixedly connected to the side surface of the boiler body away from the warning label. The support bases are provided to support the components, and the water inlet is provided to facilitate the input of water.

[0010] According to the ceramic insulating component for a high-voltage electrode boiler, a water outlet is fixedly connected to the lower surface of the boiler body near the middle, and an anti-slip pad is fixedly connected to the lower surface of the support base. The water outlet is provided to facilitate water discharge.

[0011] According to the ceramic insulating component for a high-voltage electrode boiler, a label strip is fixedly connected to the upper surface of the boiler body near the insulating component body, and the outer arc surface of the movable block is provided with arc-shaped texture. The label strip is used to identify multiple insulating component bodies.

[0012] According to the ceramic insulating component for a high-pressure electrode boiler, the arc-shaped texture of the moving block is made of rubber, and the diameter of the threaded rod is smaller than that of the screw seat.

[0013] The beneficial effects of this utility model are as follows: By rotating the limiting pin in the reverse direction, it is disengaged from the limiting hole, thereby releasing the initial restriction on the insulating component body. Subsequently, rotating the threaded rod in the reverse direction causes the sealing ring to disengage from the connecting groove. Finally, rotating the connecting seat in the reverse direction causes the spiral seat to disengage from the spiral hole, completely releasing the fixed installation of the insulating component body and facilitating maintenance.

[0014] Additional aspects and advantages of this invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. Attached Figure Description

[0015] The present invention will be further described below with reference to the accompanying drawings and embodiments;

[0016] Figure 1 This is a schematic diagram of the overall structure of a ceramic insulating component for a high-voltage electrode boiler according to the present invention.

[0017] Figure 2 This is a schematic diagram of the anti-slip pad installation structure for a ceramic insulating component used in a high-voltage electrode boiler according to this utility model.

[0018] Figure 3 This is a schematic diagram of the installation structure of a movable block for a ceramic insulating component used in a high-voltage electrode boiler according to the present invention.

[0019] Figure 4 This is a schematic diagram of the limiting hole installation structure of a ceramic insulating component for a high-voltage electrode boiler according to the present invention.

[0020] Legend:

[0021] 1. Boiler body; 2. Support base; 3. Limiting hole; 4. Insulating component body; 5. Limiting pin; 6. Anti-slip pad; 7. Water inlet; 8. Water outlet; 9. Connecting seat; 10. Limiting component; 11. Threaded rod; 12. Moving block; 13. Sealing ring; 14. Spiral seat; 15. Electrode conductive rod; 16. Spiral hole; 17. Connecting groove; 18. Label strip; 19. Warning label. Detailed Implementation

[0022] This section will describe in detail the specific embodiments of the present utility model. The preferred embodiments of the present utility model are shown in the accompanying drawings. The purpose of the drawings is to supplement the textual description with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the present utility model, but they should not be construed as limiting the scope of protection of the present utility model.

[0023] Reference Figures 1 to 4 This utility model discloses a ceramic insulating component for a high-voltage electrode boiler, comprising a boiler body 1. Spiral holes 16 are formed on the upper surface of the boiler body 1 near both sides. Connecting grooves 17 are formed on the upper surface of the boiler body 1 near the spiral holes 16. A spiral seat 14 is disposed within the spiral holes 16. A threaded rod 11 is fixedly connected to the upper surface of the spiral seat 14. A movable block 12 is disposed on the surface of the threaded rod 11. A threaded hole is formed on the side surface of the movable block 12 near the threaded rod 11, and the threaded hole engages with the threaded rod 11. A sealing ring 13 is fixedly connected to the lower surface of the movable block 12. A connecting seat 9 is fixedly connected to the upper surface of the threaded rod 11. An installation groove is formed on the outer arc surface of the connecting seat 9. A limiting member 10, which is Z-shaped, is fixedly connected to the inner surface of the installation groove. A threaded hole is formed on the upper surface of the limiting pin 5 near its bottom end. The limiting pin 5 is housed within the threaded hole, and its outer arc surface is provided with threaded lines that mesh with the threaded hole. An insulating body 4 is fixedly connected to the upper surface of the connecting seat 9. An electrode conductive rod 15 is fixedly connected to the lower surface of the insulating body 4. A through hole is formed near the threaded rod 11 on the sealing ring 13, and the threaded rod 11 passes through the through hole. The boiler body 1 is equipped with multiple electronic components to efficiently heat the input water.

[0024] Support seats 2 are fixedly connected to both sides of the boiler body 1. A water inlet 7 is fixedly connected to the side surface of the boiler body 1 away from the warning label 19. The spiral hole 16 matches the spiral seat 14. The warning label 19 is fixedly connected to the side surface of the boiler body 1. The electrode conductive rod 15 passes through the spiral seat 14, the threaded rod 11, and the connecting seat 9. A limit hole 3 is opened on the upper surface of the boiler body 1 near the limit pin 5.

[0025] The movable block 12 has an arc-shaped texture made of rubber. The diameter of the threaded rod 11 is smaller than that of the screw seat 14. A label strip 18 is fixedly connected to the upper surface of the boiler body 1 near the insulating body 4. The outer arc surface of the movable block 12 has an arc-shaped texture. A water outlet 8 is fixedly connected to the lower surface of the boiler body 1 near the middle. An anti-slip pad 6 is fixedly connected to the lower surface of the support base 2. The rubber texture design on the surface of the movable block 12 makes it easy to twist.

[0026] Working principle: When the insulating component body 4 needs to be disassembled for maintenance, first rotate the limiting pin 5 to disengage it from the limiting hole 3, thereby releasing the initial limiting of the insulating component body 4. Next, rotate the threaded rod 11 in the reverse direction to move the sealing ring 13 out of the connecting groove 17, releasing the seal. Subsequently, rotate the connecting seat 9 in the reverse direction to disengage the screw seat 14 from the screw hole 16, releasing the fixed installation of the insulating component body 4, making it easy to remove for maintenance. During reinstallation, first insert the screw seat 14 into the screw hole 16, then rotate the connecting seat 9, achieving fixation through the cooperation of the screw seat 14 and the screw hole 16. Next, rotate the moving block 12 to move the sealing ring 13 towards the connecting groove 17 until the sealing ring 13 tightly abuts against the connecting groove 17, enhancing the sealing performance. Finally, turn the limiting pin 5 clockwise to insert it into any of the limiting holes 3, completing the installation limiting of the insulating component body 4.

[0027] The embodiments of the present utility model have been described in detail above with reference to the accompanying drawings. However, the present utility model is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present utility model.

Claims

1. A ceramic insulating component for a high-voltage electrode boiler, characterized in that, The boiler body (1) includes a spiral hole (16) on its upper surface near both sides. A connecting groove (17) is provided on the upper surface of the boiler body (1) near the spiral hole (16). A spiral seat (14) is provided inside the spiral hole (16). A threaded rod (11) is fixedly connected to the upper surface of the spiral seat (14). A moving block (12) is provided on the surface of the threaded rod (11). A threaded hole is provided on the side surface of the moving block (12) near the threaded rod (11). The threaded hole and the threaded rod (11) mesh. 2) A sealing ring (13) is fixedly connected to the lower surface. A connecting seat (9) is fixedly connected to the upper surface of the threaded rod (11). An installation groove is opened on the outer arc surface of the connecting seat (9). A limiting member (10) is fixedly connected to the inner surface of the installation groove. The limiting member (10) is Z-shaped. A threaded hole is opened on the upper surface of the limiting pin (5) near the bottom end. The limiting pin (5) is provided in the threaded hole. The threaded thread is provided on the outer arc surface of the limiting pin (5). A through hole is opened on the sealing ring (13) near the threaded rod (11). The threaded rod (11) passes through the through hole.

2. The ceramic insulating component for a high-voltage electrode boiler according to claim 1, characterized in that, The thread and thread hole mesh, and the upper surface of the connecting seat (9) is fixedly connected to the insulating body (4), and the lower surface of the insulating body (4) is fixedly connected to the electrode conductive rod (15).

3. A ceramic insulating component for a high-voltage electrode boiler according to claim 2, characterized in that, The electrode conductive rod (15) and the spiral seat (14), threaded rod (11), and connecting seat (9) pass through each other, and a limiting hole (3) is opened on the upper surface of the boiler body (1) near the limiting nail (5).

4. A ceramic insulating component for a high-voltage electrode boiler according to claim 1, characterized in that, The spiral hole (16) matches the spiral seat (14), and a warning label (19) is fixedly connected to the side surface of the boiler body (1).

5. A ceramic insulating component for a high-voltage electrode boiler according to claim 4, characterized in that, Support seats (2) are fixedly connected to both sides of the boiler body (1), and water inlet (7) is fixedly connected to the side surface of the boiler body (1) away from the warning label (19).

6. A ceramic insulating component for a high-voltage electrode boiler according to claim 5, characterized in that, The boiler body (1) has a water outlet (8) fixedly connected to the lower surface near the middle, and the support base (2) has an anti-slip pad (6) fixedly connected to the lower surface.

7. A ceramic insulating component for a high-voltage electrode boiler according to claim 2, characterized in that, A label strip (18) is fixedly connected to the upper surface of the boiler body (1) near the insulating body (4), and an arc-shaped pattern is provided on the outer arc surface of the moving block (12).

8. A ceramic insulating component for a high-voltage electrode boiler according to claim 7, characterized in that, The arc-shaped texture of the movable block (12) is made of rubber, and the diameter of the threaded rod (11) is smaller than that of the screw seat (14).