A wire harness fixing support
By designing a wiring harness fixing bracket and using enlarged components and binding holes to guide the wiring harness route, the problem of interference between the wiring harness and the box cover in electric vehicles was solved, thereby improving safety and space utilization.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- HEFEI GUOXUAN HIGH TECH POWER ENERGY
- Filing Date
- 2025-06-19
- Publication Date
- 2026-06-23
AI Technical Summary
In electric vehicles, the vertically arranged BMS plug-in port leads to wiring harnesses that interfere with the battery pack cover, causing safety accidents such as wiring harness damage, short circuits, and fires.
Design a wire harness fixing bracket, including a main body and an expansion component. The battery management module, the expansion component and the main body are connected by fasteners. The binding holes of the expansion component guide the wire harness body to avoid interference with the box cover.
It effectively avoids interference between the wiring harness and the cover, preventing safety accidents such as wiring harness damage, short circuits and fires, while saving space inside the battery pack.
Smart Images

Figure CN224401064U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of wire harness fixing structure, and specifically relates to a wire harness fixing bracket. Background Technology
[0002] As the electric vehicle market develops, the energy density requirements for new energy batteries are becoming increasingly higher, and the electrical compartment of the battery pack will become more compact. In the layout of electrical components, vertically arranged BMS (Battery Management System) will become more common. At the same time, after the wires come out of the vertical BMS plug-in port, interference between the wiring harness and the battery pack cover has become a common problem, which may lead to safety accidents such as wiring harness damage, short circuits and fires. Utility Model Content
[0003] To address the aforementioned issues, this utility model provides a wire harness fixing bracket to prevent interference between the wire harness body and the box cover.
[0004] A wire harness fixing bracket includes a main body and an expansion assembly. The expansion assembly contains a battery management module. Both ends of the battery management module are provided with the main body. The expansion assembly is connected to the battery management module and the main body in sequence by fasteners. The wire harness body on the battery management module is sequentially tied to the expansion assembly and the main body.
[0005] Furthermore, the expansion assembly includes a first expansion plate and a second expansion plate. The first expansion plate is connected to one side of the battery management module by fasteners, and the second expansion plate is connected to the other side of the battery management module by fasteners. The portions of the first and second expansion plates away from the battery management module are both bound with wire harness bodies.
[0006] Furthermore, the first expansion plate and the second expansion plate have the same structure. The first expansion plate includes a connecting plate and a bending plate. The connecting plate is connected to the battery management module and the main body in sequence by fasteners. The end of the connecting plate that is higher than the upper surface of the battery management module is provided with a bending plate, and the wire harness body is tied to the bending plate.
[0007] Furthermore, the bent plate has several binding holes at the part away from the connecting plate, and the wire harness body is bound to the binding holes.
[0008] Furthermore, the connecting plate is provided with connecting holes and movable holes in sequence along the horizontal direction, and both connecting holes and movable holes are connected to the battery management module through fasteners.
[0009] Furthermore, the connecting plate has a reinforcing hole located between the connecting hole and the movable hole.
[0010] Furthermore, the main body includes a folded ear, a support plate, a mounting plate, and a fixing plate. One end of the support plate is provided with a folded ear, and a wire harness body is bound to the folded ear. The other end of the support plate is provided with a fixing plate. Both sides of the support plate are provided with mounting plates facing the battery management module. The mounting plates are connected to the battery management module by fasteners. The directions of the folded ear and the fixing plate are opposite to the direction of the mounting plate.
[0011] Furthermore, the support plate is provided with a reinforcing groove near the folded ear.
[0012] Furthermore, the upper surface of the folded ear is higher than the upper surface of the battery management module.
[0013] Furthermore, a housing is connected to the end of the main body that is away from the wire harness body.
[0014] Compared with the prior art, the beneficial effects of this utility model are:
[0015] This utility model uses the main body and the expansion component to bind the wire harness body, which avoids interference between the wire harness body and the box cover, and also avoids safety accidents such as damage to the wire harness body, short circuits and fires.
[0016] In this invention, the battery management module is located between the expansion component and the main body and is locked with fasteners. The wiring harness body is guided through the binding holes of the expansion component, which avoids interference between the wiring harness body and the top cover of the box and also saves space inside the battery pack.
[0017] This utility model has a simple structure, is easy to install, disassemble and maintain, and has low operating costs.
[0018] Other features and advantages of this invention will be set forth in the description which follows, and will be apparent in part from the description, or may be learned by practicing the invention. The objectives and other advantages of this invention can be realized and obtained through the structures pointed out in the description and the accompanying drawings. Attached Figure Description
[0019] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0020] Figure 1 A schematic diagram of a wire harness fixing bracket is shown.
[0021] Figure 2 A connection diagram of the expansion component, battery management module, and main body is shown;
[0022] Figure 3 A schematic diagram of the main structure is shown;
[0023] Figure 4 A schematic diagram showing the connection between the nut and the mounting plate is shown.
[0024] Figure 5 A schematic diagram of the structure of the first enlarged plate is shown;
[0025] Figure 6 A schematic diagram of the bent plate is shown.
[0026] Reference numerals: 1. Battery management module; 2. Expansion assembly; 21. First expansion plate; 211. Connecting plate; 212. Connecting hole; 213. Reinforcing hole; 214. Movable hole; 215. Bending plate; 216. Binding hole; 22. Second expansion plate; 3. Main body; 31. Folding ear; 311. Mounting hole; 32. Support plate; 321. Reinforcing groove; 33. Mounting plate; 331. Through hole; 332. Nut; 34. Fixing plate; 341. Fixing hole; 4. Box; 5. Wiring harness body; 6. Cable tie. Detailed Implementation
[0027] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.
[0028] Figure 1 A schematic diagram of a wire harness fixing bracket is shown. Figure 1 As shown, a wire harness fixing bracket includes a main body 3 and an expansion assembly 2. Figure 2 A connection diagram of the expansion component 2, battery management module 1, and main body 3 is shown, as follows: Figure 2 As shown, the expansion component 2 is equipped with a battery management module 1. Both ends of the battery management module 1 are equipped with a main body 3. The expansion component 2 is connected to the battery management module 1 and the main body 3 in sequence by fasteners. The wiring harness body 5 on the battery management module 1 is tied to the expansion component 2 and the main body 3 in sequence.
[0029] The wire harness fixing bracket guides the wire harness body 5 to the main body 3 and the expansion component 2 and binds the wire harness body 5, avoiding interference between the wire harness body 5 and the box cover, and also avoiding safety accidents such as damage to the wire harness body 5, short circuit and fire.
[0030] In some embodiments, the expansion assembly 2 includes a first expansion plate 21 and a second expansion plate 22. The first expansion plate 21 is connected to one side of the battery management module 1 by fasteners, and the second expansion plate 22 is connected to the other side of the battery management module 1 by fasteners. The wire harness body 5 is tied to the parts of the first expansion plate 21 and the second expansion plate 22 away from the battery management module 1. The first expansion plate 21 and the second expansion plate 22 can guide the direction of the wire harness body 5 of the battery management module 1, avoiding interference between the wire harness body 5 and the top cover of the housing 4. The first expansion plate 21 and the second expansion plate 22 are connected to the battery management module 1, which can fix the position of the first expansion plate 21 and the second expansion plate 22, ensuring the stability of the direction of the wire harness body 5.
[0031] Figure 5 A schematic diagram of the structure of the first enlarged plate 21 is shown. Figure 5 As shown, in some embodiments, the first expansion plate 21 and the second expansion plate 22 have the same structure. The first expansion plate 21 includes a connecting plate 211 and a bending plate 215. The connecting plate 211 is connected to the battery management module 1 and the main body 3 in sequence by fasteners. The bending plate 215 is provided at one end of the connecting plate 211 that is higher than the upper surface of the battery management module 1. The wire harness body 5 is tied to the bending plate 215. The identical structure of the first expansion plate 21 and the second expansion plate 22 can ensure that the different wire harness bodies 5 have the same direction, thereby avoiding interference between the wire harness body 5 and the top cover of the housing 4. The connecting plate 211 is used to fix the position of the first expansion plate 21 and to support the bending plate 215. The bending plate 215 is used to tie the wire harness body 5 and to provide accommodating space for the wire harness body 5. The bending plate 215 is provided at one end of the connecting plate 211 that is higher than the upper surface of the battery management module 1 to increase the height of the wire harness body 5 and to clarify the direction of the wire harness body 5.
[0032] Figure 6 A structural schematic diagram of the bent plate 215 is shown. Figure 6 As shown, in some embodiments, the bending plate 215 is an L-shaped bending plate 215; the bending part of the L-shaped bending plate 215 provides a space for the wire harness body 5 and defines the direction of the wire harness body 5.
[0033] In some embodiments, the difference between the end of the bending plate 215 away from the connecting plate 211 and the upper surface of the battery management module 1 is 15-25mm. The difference of 15-25mm provides binding space for the binding harness body 5, clarifies the direction of the harness body 5, and avoids interference between the harness body 5 and the top cover of the box 4.
[0034] In some embodiments, the difference between the end of the bending plate 215 away from the battery management module 1 and the upper surface of the battery management module 1 is 20mm; the 20mm difference provides binding space for the binding harness body 5, clarifies the direction of the harness body 5, and avoids interference between the harness body 5 and the top cover of the box 4.
[0035] In some embodiments, the bending plate 215 is provided with a plurality of binding holes 216 at the part away from the connecting plate 211, and the wire harness body 5 is bound to the binding holes 216; the plurality of binding holes 216 are used to bind the wire harness body 5, thereby restricting the position and direction of the wire harness body 5.
[0036] In some embodiments, the connecting plate 211 is provided with a connecting hole 212 and a movable hole 214 in sequence along the horizontal direction. The connecting hole 212 and the movable hole 214 are both connected to the battery management module 1 by fasteners. The connecting hole 212 and the movable hole 214 serve as a connection to fix the position of the connecting plate 211.
[0037] Specifically, the connection hole 212 is a round hole; it serves to connect the connection plate 211 and the battery management module 1.
[0038] Specifically, the movable hole 214 is an oblong hole; the oblong hole provides the necessary connection strength and stability, and also provides a selectable connection position.
[0039] In some embodiments, the connecting plate 211 is provided with a reinforcing hole 213 at the position between the connecting hole 212 and the movable hole 214; the reinforcing hole 213 is used to ensure the strength of the connecting plate 211.
[0040] In some embodiments, the reinforcing hole 213 is an elongated reinforcing hole 213; the elongated reinforcing hole 213 is used to ensure the strength of the connecting plate 211.
[0041] Figure 3 A schematic diagram of the main body 3 is shown. (See diagram below.) Figure 3 As shown, in some embodiments, the main body 3 includes a folded ear 31, a support plate 32, a mounting plate 33, and a fixing plate 34. One end of the support plate 32 is provided with a folded ear 31, and a wire harness body 5 is bound to the folded ear 31. The other end of the support plate 32 is provided with a fixing plate 34. Both sides of the support plate 32 are provided with mounting plates 33 facing the battery management module 1. The mounting plates 33 are connected to the battery management module 1 by fasteners. The directions of the folded ear 31 and the fixing plate 34 are opposite to the direction of the mounting plate 33. The folded ear 31 is used to bind the wire harness body 5 and guide the direction of the wire harness body 5. The support plate 32 not only supports the main body 3, but also connects the folded ear 31 and the fixing plate 34. The mounting plate 33 is used to connect the battery management module 1 and the expansion component 2.
[0042] In some embodiments, the support plate 32 is provided with a reinforcing groove 321 near the folded lug 31; the reinforcing groove 321 is used to strengthen the support plate 32.
[0043] In some embodiments, the reinforcing groove 321 is a U-shaped reinforcing groove 321; the U-shaped reinforcing groove 321 is used to strengthen the support plate 32.
[0044] Figure 4 A schematic diagram showing the connection between nut 332 and mounting plate 33 is provided. Figure 4 As shown, in some embodiments, the mounting plate 33 is provided with a through hole 331, and a nut 332 is welded to the mounting plate 33 at the position of the through hole 331 to facilitate connection with fasteners.
[0045] Specifically, the mounting plate 33 is provided with a nut 332 on the side facing the reinforcing groove 321.
[0046] In some embodiments, the upper surface of the folded ear 31 is higher than the upper surface of the battery management module 1, which is used to increase the height of the wire harness body 5 and clarify the orientation of the wire harness body 5.
[0047] In some embodiments, the difference between the upper surface of the folded ear 31 and the upper surface of the battery management module 1 is 15-30mm; the difference of 15-30mm provides binding space for the binding harness body 5, clarifies the direction of the harness body 5, and avoids interference between the harness body 5 and the top cover of the housing 4.
[0048] In some embodiments, the difference between the upper surface of the folded ear 31 and the upper surface of the battery management module 1 is 25mm; the 25mm difference provides binding space for the binding harness body 5, clarifies the direction of the harness body 5, and avoids interference between the harness body 5 and the top cover of the housing 4.
[0049] In some embodiments, the folded ear 31 is provided with a mounting hole 311 for binding the wire harness body 5 and defining the direction of the wire harness body 5.
[0050] In some embodiments, the end of the main body 3 away from the wire harness body 5 is connected to a housing 4, which not only restricts the position of the main body 3, but also serves to support the main body 3.
[0051] In some embodiments, the fixing plate 34 is connected to the housing 4; the connection between the fixing plate 34 and the housing 4 can restrict the position of the main body 3 and also provide support for the main body 3.
[0052] In some embodiments, the fixing plate 34 is provided with fixing holes 341 for connecting the housing 4.
[0053] Specifically, fasteners can be, but are not limited to, bolts. Bolts are existing technology and will not be discussed further here.
[0054] Specifically, battery management module 1 is a battery management system.
[0055] The working principle of a wire harness fixing bracket is as follows:
[0056] By restricting the position of the wire harness body 5 and guiding its direction, interference between the wire harness body 5 and the box cover is avoided, as well as safety accidents such as damage to the wire harness body 5, short circuits, and fires. Specifically, the first expansion plate 21 is first attached to the power management module, then the main body 3 is placed at both ends of the power management module. Fasteners are then used to sequentially connect the first expansion plate 21, the power management module, and the connecting plate 211 of the main body 3. Fasteners are then used to sequentially connect the second expansion plate 22, the power management module, and the connecting plate 211 of the main body 3. Finally, fasteners are used to connect the fixing plate 34 of the main body 3 to the box 4. After installation, straighten the wire harness body 5 and select the guiding direction of the wire harness body 5 according to the actual situation, that is, select the main body 3 at one end of the power management module or the main body 3 at both ends. After determining the guiding direction of the wire harness body 5, tie the wire harness body 5 to the first expansion plate 21, the second expansion plate 22 and the selected main body 3 in sequence with cable ties 6. This restricts the direction of the wire harness body 5, avoids interference between the wire harness body 5 and the box cover, and also avoids safety accidents such as damage to the wire harness body 5, short circuit and fire.
[0057] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features; and these modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.
Claims
1. A wire harness fixing bracket, characterized in that, It includes a main body (3) and an expansion component (2). The expansion component (2) is equipped with a battery management module (1). Both ends of the battery management module (1) are equipped with the main body (3). The expansion component (2) is connected to the battery management module (1) and the main body (3) in sequence by fasteners. The wiring harness body (5) on the battery management module (1) is tied to the expansion component (2) and the main body (3) in sequence.
2. The wire harness fixing bracket according to claim 1, characterized in that, The expansion component (2) includes a first expansion plate (21) and a second expansion plate (22). The first expansion plate (21) is connected to one side of the battery management module (1) by fasteners, and the second expansion plate (22) is connected to the other side of the battery management module (1) by fasteners. The first expansion plate (21) and the second expansion plate (22) are both tied with wire harness bodies (5) at the parts of the first expansion plate (21) and the second expansion plate (22) away from the battery management module (1).
3. The wire harness fixing bracket according to claim 2, characterized in that, The first expansion plate (21) and the second expansion plate (22) have the same structure. The first expansion plate (21) includes a connecting plate (211) and a bending plate (215). The connecting plate (211) is connected to the battery management module (1) and the main body (3) in sequence by fasteners. The end of the connecting plate (211) above the upper surface of the battery management module (1) is provided with a bending plate (215). A wire harness body (5) is tied on the bending plate (215).
4. The wire harness fixing bracket according to claim 3, characterized in that, The bending plate (215) is provided with several binding holes (216) at the part away from the connecting plate (211), and the wire harness body (5) is bound to the binding holes (216).
5. The wire harness fixing bracket according to claim 3, characterized in that, The connecting plate (211) is provided with a connecting hole (212) and a movable hole (214) in sequence along the horizontal direction. The connecting hole (212) and the movable hole (214) are both connected to the battery management module (1) by fasteners.
6. The wire harness fixing bracket according to claim 3, characterized in that, The connecting plate (211) is provided with a reinforcing hole (213) at the part between the connecting hole (212) and the movable hole (214).
7. The wire harness fixing bracket according to claim 1, characterized in that, The main body (3) includes a folded ear (31), a support plate (32), a mounting plate (33) and a fixing plate (34). One end of the support plate (32) is provided with a folded ear (31), and a wire harness body (5) is tied to the folded ear (31). The other end of the support plate (32) is provided with a fixing plate (34). Both sides of the support plate (32) are provided with mounting plates (33) facing the battery management module (1). The mounting plates (33) are connected to the battery management module (1) by fasteners. The directions of the folded ear (31) and the fixing plate (34) are opposite to the direction of the mounting plate (33).
8. The wire harness fixing bracket according to claim 7, characterized in that, The support plate (32) has a reinforcing groove (321) near the folded ear (31).
9. The wire harness fixing bracket according to claim 7, characterized in that, The upper surface of the folded ear (31) is higher than the upper surface of the battery management module (1).
10. The wire harness fixing bracket according to any one of claims 1 to 9, characterized in that, The main body (3) is connected to a box (4) at the end away from the wire harness body (5).