Textile auxiliary quantitative proportion mixing device
The design of the mixing component, which combines intermittent pushing parts with elastic unlocking parts, solves the problems of multiple equipment and inaccurate material control in the formulation of textile auxiliaries, and achieves uniform mixing of auxiliaries and improved production efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SUZHOU VIMIN CHEM IND CORP
- Filing Date
- 2025-07-25
- Publication Date
- 2026-06-26
AI Technical Summary
In existing textile auxiliary formulation processes, the large number of pumping devices and the inability to control the intermittent feeding of different auxiliaries result in unsatisfactory mixing efficiency.
The mixing assembly is designed with intermittent pushers and elastic unlocking components. The intermittent pushers are driven to rotate by the mixing shaft, and the opening and closing of the conduit is controlled by the deformation and restoring force of the elastic unlocking components, so as to realize intermittent feeding of the feeding hopper and precise control of the feeding amount.
This improves the uniformity and production efficiency of textile auxiliaries in the mixing tank, ensuring the quantitative ratio and uniform mixing of different auxiliaries.
Smart Images

Figure CN224405058U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of textile auxiliary production, specifically a quantitative mixing device for textile auxiliary materials. Background Technology
[0002] Textile auxiliaries are an essential component of the chemical processing of textiles and a vital part of the modern textile industry. They not only improve the quality of textiles but also enhance their appearance and aesthetics. As indispensable auxiliary chemicals, textile auxiliaries are widely used in pretreatment and dyeing processes in textile finishing. Through precise proportioning, auxiliaries can be ensured to achieve optimal effects at each stage of production, thereby optimizing production processes and improving production efficiency and product quality.
[0003] In current textile auxiliary formulations, quantitative control of textile auxiliary agents is mostly achieved through automated control systems. Flow meters, pumps, and other equipment are used to precisely control the amount of auxiliary agents added. When pumping different components of auxiliary agents, the amount of auxiliary agent added is controlled by different pumping rates. This leads to an increase in the number of pumps and an increased burden on the mixing mechanism when pumping too much auxiliary agent at once. Furthermore, the pumps cannot control the intermittent feeding of different auxiliary agents during the pumping process, resulting in unsatisfactory mixing efficiency of textile auxiliary agents. Summary of the Invention
[0004] The purpose of this invention is to provide a quantitative mixing device for textile auxiliaries to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution:
[0006] A quantitative mixing device for textile auxiliaries includes a mounting frame, a mixing tank at the bottom of the mounting frame, a mixing assembly installed inside the mixing tank, and a feeding bucket, of which multiple buckets are mounted on the mounting frame and distributed along the circumference of the mixing tank. The feeding buckets are connected to the inside of the mixing tank via conduits.
[0007] A sealing element, rotatably disposed within the conduit, is used to seal the conduit;
[0008] An elastic unlocking component is mounted on the mounting bracket. When the intermittent pusher installed inside the mixing tank squeezes the elastic unlocking component, it can control the deflection of the sealing component to restore the conductivity of the conduit.
[0009] The textile auxiliary quantitative mixing device described above: the stirring assembly includes a stirring shaft rotatably installed in the stirring tank, the stirring shaft is driven to rotate by a motor installed on the mounting frame, the stirring shaft is provided with stirring blades, and a differential gear set is provided between the stirring shaft and the intermittent pusher.
[0010] The textile auxiliary quantitative mixing device described above: the intermittent pushing component includes annular teeth, the annular teeth are arranged axially along the stirring shaft and rotatably connected to the inner wall of the mixing tank, a receiving shaft is installed on the upper end of the annular teeth, a connecting hoop is sleeved on the receiving shaft, and a roller is rotatably installed on the end of the connecting hoop away from the receiving shaft, and the roller can squeeze the elastic unlocking component when it swings.
[0011] The textile auxiliary quantitative mixing device as described above: the differential gear set includes a first gear, which is arranged along the axial direction of the stirring shaft;
[0012] The second gear has multiple gears distributed along the circumference of the mixing tank and is rotatably connected to the inner wall of the mixing tank. The second gear can always mesh with the first gear and the ring gear respectively.
[0013] The textile auxiliary quantitative mixing device described above: the sealing component includes a ball valve rotatably installed in the conduit, the ball valve is provided with a deflection shaft that can pass through the conduit and rotatably connect with the side wall of the conduit, and the ball valve is provided with a through hole perpendicular to the deflection shaft.
[0014] The textile auxiliary quantitative mixing device described above: the elastic unlocking component includes an arc-shaped block arranged along the circumference of the mixing tank, a plurality of connecting plates are installed on the mounting frame, the arc-shaped block is slidably connected to the connecting plates, an insertion tube is provided on the outer arc of the arc-shaped block, one end of the insertion tube away from the arc-shaped block is inserted into a receiving tube installed on the connecting plate and is slidably connected to the receiving tube, a spring is provided inside the receiving tube, one end of the spring abuts against the inner end of the receiving tube, and the other end abuts against the insertion tube;
[0015] It also includes a movable shaft arranged along the axial direction of the plug-in cylinder, one end of which is inserted into the plug-in cylinder, and the other end is rotatably connected to the receiving cylinder and passes through the receiving cylinder and is fixed to the deflection shaft.
[0016] The textile auxiliary quantitative mixing device described above: a ball is movably disposed inside the insertion cylinder, and a threaded groove is formed on the movable shaft to slide and adapt to the ball.
[0017] The textile auxiliary quantitative mixing device described above has multiple liquid inlets formed on the side wall of the mixing tank, and the end of the conduit away from the feeding tank is connected to the liquid inlets.
[0018] Compared with the prior art, the beneficial effects of this utility model are:
[0019] By activating the stirring assembly to stir the mixture in the mixing tank, the intermittent pusher moves in a circular motion around the center of the mixing tank. When the intermittent pusher rotates and comes into contact with a single elastic unlocking member, the elastic unlocking member is compressed and deformed, storing elastic potential energy and causing the sealing member to deflect relative to the conduit. This restores the conductivity of one of the conduits, allowing the textile auxiliaries in the feeding bucket to fall into the mixing tank. Under the action of elasticity, when the intermittent pusher deflects and disengages from the elastic unlocking member, the sealing member resets and resumes its sealing function on the conduit. When the intermittent pusher completes a set of circular motions around the mixing tank, multiple feeding buckets can be intermittently fed, and the feeding amount and feeding time can be precisely controlled, effectively improving the uniformity of the textile auxiliaries in the mixing tank, thereby improving the production efficiency of textile auxiliaries. Attached Figure Description
[0020] Figure 1 A schematic diagram of a quantitative mixing device for textile auxiliaries.
[0021] Figure 2 This is a schematic diagram of the mixing tank in a quantitative mixing device for textile auxiliaries.
[0022] Figure 3 A schematic diagram of the mixing components and intermittent pushing components in a quantitative mixing device for textile auxiliaries.
[0023] Figure 4 A schematic diagram of the intermittent pushing component and the elastic unlocking component in a quantitative mixing device for textile auxiliaries.
[0024] Figure 5 A schematic diagram of the conduit and sealing components in a quantitative mixing device for textile auxiliaries.
[0025] Figure 6 An exploded view of the elastic unlocking component in a quantitative mixing device for textile auxiliaries.
[0026] In the diagram: 1. Mounting frame; 2. Mixing tank; 3. Feeding bucket; 301. Liquid inlet; 4. Motor; 5. Mixing shaft; 6. Mixing blades; 7. Ring gear; 8. Differential gear set; 9. Support frame; 10. Receiving shaft; 11. Roller; 12. Connecting plate; 13. Guide tube; 14. Ball valve; 1401. Through hole; 1402. Deflection shaft; 15. Arc block; 1501. Guide rod; 16. Insert sleeve; 1601. Ball; 17. Spring; 18. Movable shaft; 1801. Threaded groove; 19. Receiving sleeve. Detailed Implementation
[0027] Various exemplary embodiments, features, and aspects of this application will now be described in detail with reference to the accompanying drawings. The same reference numerals in the drawings denote elements that have the same or similar functions. Although various aspects of the embodiments are shown in the drawings, they are not necessarily drawn to scale unless specifically indicated otherwise.
[0028] The term “exemplary” as used herein means “serving as an example, embodiment, or illustration.” Any embodiment illustrated herein as “exemplary” is not necessarily to be construed as superior to or better than other embodiments.
[0029] Furthermore, to better illustrate this application, numerous specific details are provided in the following detailed embodiments. Those skilled in the art should understand that this application can be implemented even without certain specific details. In some instances, methods, means, and elements well-known to those skilled in the art have not been described in detail in order to highlight the main points of this application.
[0030] Please see Figures 1-6 In this embodiment of the present invention, a textile auxiliary quantitative mixing device includes a mounting frame 1, a mixing tank 2 at the bottom of the mounting frame 1, a mixing assembly installed inside the mixing tank 2, and a feeding bucket 3, of which multiple buckets are mounted on the mounting frame 1 and distributed along the circumference of the mixing tank 2. The feeding bucket 3 is connected to the inside of the mixing tank 2 through a conduit 13.
[0031] A sealing element is rotatably disposed inside the conduit 13 to seal the conduit 13;
[0032] An elastic unlocking component is mounted on the mounting bracket 1. When the intermittent pusher installed in the mixing tank 2 squeezes the elastic unlocking component, it can control the deflection of the sealing component to restore the conductivity of the conduit 13.
[0033] In this embodiment, while the stirring assembly is activated to perform stirring in the stirring tank 2, the intermittent pusher moves in a circular motion around the stirring tank 2. When the intermittent pusher rotates to contact a single elastic unlocking member, the elastic unlocking member is compressed and deformed to store elastic potential energy, causing the sealing member to deflect relative to the conduit 13, so that one of the conduits 13 is restored to the conductive state. The textile auxiliary agent in the feeding bucket 3 can fall into the stirring tank 2. When the intermittent pusher deflects to disengage from the elastic unlocking member under the action of elastic force, the sealing member resets and resumes the sealing work on the conduit 13. When the intermittent pusher completes a set of circular motions around the stirring tank 2, multiple feeding buckets 3 can intermittently perform feeding work, and the feeding amount and feeding time are precisely controlled, which effectively improves the uniformity of the textile auxiliary agent in the stirring tank 2, thereby improving the production efficiency of the textile auxiliary agent.
[0034] For further solutions to this utility model, please refer to [link / reference]. Figure 4The stirring assembly includes a stirring shaft 5 rotatably mounted inside the stirring tank 2. The stirring shaft 5 is driven to rotate by a motor 4 mounted on the mounting frame 1. The stirring shaft 5 is provided with stirring blades 6, and a differential gear set 8 is provided between the stirring shaft 5 and the intermittent pusher.
[0035] The intermittent pusher includes an annular tooth 7, which is arranged axially along the stirring shaft 5 and rotatably connected to the inner wall of the stirring tank 2. A receiving shaft 10 is installed on the upper end of the annular tooth 7, and a connecting hoop is sleeved on the receiving shaft 10. A roller 11 is rotatably installed on the end of the connecting hoop away from the receiving shaft 10. When the roller 11 sways, it can squeeze the elastic unlocking member.
[0036] The differential gear set 8 includes a first gear, which is arranged along the axial direction of the stirring shaft 5 and is rotatably mounted in the stirring tank 2 via a support frame 9.
[0037] The second gear has multiple gears distributed along the circumference of the mixing tank 2 and is rotatably connected to the inner wall of the mixing tank 2. The second gear can always mesh with the first gear and the ring gear 7 respectively.
[0038] Specifically, when the textile auxiliaries are being mixed in the mixing tank 2, the motor 4 is started. The output shaft of the motor 4 is fixed to the mixing shaft 5, which drives the mixing shaft 5 to rotate. This allows the mixing blades 6 to mix the materials in the mixing tank 2. At the same time, under the transmission of the first gear and the second gear, the ring gear 7 rotates synchronously while the mixing shaft 5 rotates. The ring gear 7 rotates at a different speed than the mixing shaft 5, ensuring that the mixing shaft 5 is rapidly mixing in the mixing tank 2 while allowing sufficient mixing time for the mixing shaft 5 after the multiple feeding buckets 3 have been fed. This effectively improves the quantitative mixing of different textile auxiliaries in the mixing tank 2.
[0039] For further solutions to this utility model, please refer to [link / reference]. Figure 5 and Figure 6 The sealing component includes a ball valve 14 rotatably installed inside the conduit 13. The ball valve 14 is provided with a deflection shaft 1402 that can pass through the conduit 13 and be rotatably connected to the side wall of the conduit 13. The ball valve 14 is provided with a through hole 1401 that is perpendicular to the deflection shaft 1402.
[0040] The elastic unlocking component includes an arc-shaped block 15 arranged along the circumference of the mixing tank 2. A plurality of connecting plates 12 are installed on the mounting frame 1. The arc-shaped block 15 is slidably connected to the connecting plates 12. An insertion tube 16 is provided on the outer arc of the arc-shaped block 15. One end of the insertion tube 16 away from the arc-shaped block 15 is inserted into a receiving tube 19 installed on the connecting plate 12 and is slidably connected to the receiving tube 19. A spring 17 is provided inside the receiving tube 19. One end of the spring 17 abuts against the inner end of the receiving tube 19, and the other end abuts against the insertion tube 16.
[0041] It also includes a movable shaft 18 arranged along the axial direction of the plug-in cylinder 16. One end of the movable shaft 18 is inserted into the plug-in cylinder 16, and the other end is rotatably connected to the receiving cylinder 19 and passes through the receiving cylinder 19 and is fixed to the deflection shaft 1402.
[0042] Preferably, a ball bearing 1601 is movably disposed inside the plug-in cylinder 16, and a threaded groove 1801 is formed on the movable shaft 18 to slide and adapt to the ball bearing 1601.
[0043] It should be noted that the curved block 15 has symmetrically formed inclined surfaces and curved surfaces.
[0044] When the aforementioned ring tooth 7 rotates, it drives the receiving shaft 10 to synchronously circumferentially oscillate, causing the roller 11 to rotate until it contacts the inclined surface. At this time, the roller 11 exerts an inclined force on the arc block 15. The squeezing force on the arc block 15 is greater than the elastic force of the spring 17. Under the restriction of the guide rod 1501, the arc block 15 drives the insertion cylinder 16 towards one end of the receiving cylinder 19, giving way to the rotation of the roller 11 until the roller 11 deflects to contact the arc surface. At this time, the arc block 15 gives way to the maximum stroke value, and the through hole 1401 on the ball valve 14 is completely aligned with the axis of the guide tube 13, so that the material in the feeding bucket 3 can fall into the mixing tank 2. The time when the roller 11 contacts the arc surface can determine the feeding time of the feeding bucket 3, and can accurately control the feeding time of the feeding bucket 3 each time, so as to achieve quantitative proportioning of textile auxiliaries and uniform mixing of different components of auxiliaries falling into the mixing tank 2.
[0045] Among them, different feed buckets 3 contain different additives. Multiple arc-shaped blocks 15 with the same structure can ensure that the conduction time of the conduit 13 is consistent. However, the diameter of the through hole 1401 can change the amount of different additives fed each time, thereby achieving quantitative control of the feeding of different additives while accurately controlling the mixing ratio of different additives.
[0046] In detail, when the arc-shaped block 15 is squeezed and repositioned by the roller 11, the insertion cylinder 16 moves toward the receiving cylinder 19 and compresses the spring 17, causing the spring 17 to store elastic potential energy. At this time, the ball bearing 1601 on the insertion cylinder 16 exerts an inclined force on the threaded groove 1801, causing the movable shaft 18 to rotate and drive the deflection shaft 1402 to rotate synchronously, so as to realize the conduction of the guide tube 13 and the feeding barrel 3. After the roller 11 separates from the arc-shaped block 15, the arc-shaped block 15 returns to its original position under the elastic force of the spring 17, waiting for the roller 11 to deflect again to abut against the arc-shaped block 15, so as to realize the intermittent feeding of the feeding barrel 3 containing different components, and precisely control the feeding time and feeding amount each time.
[0047] The mixing tank 2 has multiple liquid inlets 301 formed on its side wall, and the end of the conduit 13 away from the feeding tank 3 is connected to the liquid inlet 301.
[0048] The purpose of setting the liquid inlet 301 below the ring gear 7 is to reduce the contact between the additive and the ring gear 7 and the differential gear set 8 during the feeding process, thereby extending the service life of the equipment and improving production efficiency.
[0049] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.
[0050] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.
Claims
1. A quantitative mixing device for textile auxiliaries, comprising a mounting frame (1), a mixing tank (2) at the bottom of the mounting frame (1), a mixing assembly installed inside the mixing tank (2), and a feeding bucket (3), wherein multiple feeding buckets (3) are mounted on the mounting frame (1) and distributed along the circumference of the mixing tank (2), and the feeding buckets (3) are connected to the inside of the mixing tank (2) via a conduit (13), characterized in that: A sealing element is rotatably disposed inside the conduit (13) for sealing the conduit (13); The elastic unlocking component is mounted on the mounting bracket (1). When the intermittent pusher installed in the mixing tank (2) squeezes the elastic unlocking component, it can control the deflection of the sealing component to restore the conduction of the conduit (13).
2. The textile auxiliary quantitative mixing device according to claim 1, characterized in that, The stirring assembly includes a stirring shaft (5) rotatably mounted in the stirring tank (2). The stirring shaft (5) is driven to rotate by a motor (4) mounted on the mounting frame (1). The stirring shaft (5) is provided with stirring blades, and a differential gear set (8) is provided between the stirring shaft (5) and the intermittent pusher.
3. The textile auxiliary quantitative mixing device according to claim 2, characterized in that, The intermittent pusher includes an annular tooth (7), which is axially arranged along the stirring shaft (5) and rotatably connected to the inner wall of the stirring tank (2). A receiving shaft (10) is installed on the upper end of the annular tooth (7), and a connecting hoop is sleeved on the receiving shaft (10). A roller (11) is rotatably installed on the end of the connecting hoop away from the receiving shaft (10). When the roller (11) swings, it can squeeze the elastic unlocking member.
4. The textile auxiliary quantitative mixing device according to claim 3, characterized in that, The differential gear set (8) includes a first gear, which is arranged along the axial direction of the stirring shaft (5); The second gear has multiple gears distributed along the circumference of the mixing tank (2) and is rotatably connected to the inner wall of the mixing tank (2). The second gear can always mesh with the first gear and the ring gear (7).
5. The textile auxiliary quantitative mixing device according to claim 1, characterized in that, The sealing component includes a ball valve (14) rotatably installed in the conduit (13). The ball valve (14) is provided with a deflection shaft (1402) that can pass through the conduit (13) and rotatably connect with the side wall of the conduit (13). The ball valve (14) is provided with a through hole (1401) perpendicular to the deflection shaft (1402).
6. The textile auxiliary quantitative mixing device according to claim 5, characterized in that, The elastic unlocking component includes an arc-shaped block (15) arranged along the circumference of the mixing tank (2). Multiple connecting plates (12) are installed on the mounting frame (1). The arc-shaped block (15) is slidably connected to the connecting plates (12). A plug-in tube (16) is provided on the outer arc of the arc-shaped block (15). One end of the plug-in tube (16) away from the arc-shaped block (15) is inserted into a receiving tube (19) installed on the connecting plate (12) and slidably connected to the receiving tube (19). A spring (17) is provided inside the receiving tube (19). One end of the spring (17) abuts against the inner end of the receiving tube (19), and the other end abuts against the plug-in tube (16). It also includes a movable shaft (18) arranged along the axial direction of the plug tube (16), one end of the movable shaft (18) is inserted into the plug tube (16), and the other end is rotatably connected to the receiving tube (19) and passes through the receiving tube (19) and is fixed to the deflection shaft (1402).
7. The textile auxiliary quantitative mixing device according to claim 6, characterized in that, A ball bearing (1601) is movably disposed inside the plug tube (16), and a threaded groove (1801) is formed on the movable shaft (18) to slide and adapt to the ball bearing (1601).
8. The textile auxiliary quantitative mixing device according to claim 1, characterized in that, The mixing tank (2) has multiple liquid inlets (301) formed on its side wall, and the end of the conduit (13) away from the feed tank (3) is connected to the liquid inlet (301).