A device for producing a bio-butanol mixed fuel

By combining filters, rollers, and conveyor belts in the biobutanol blended fuel production unit, the problem of residual moisture in the raw materials was solved, achieving efficient solid-liquid separation and material conveying, thereby improving fermentation efficiency and liquid yield.

CN224405283UActive Publication Date: 2026-06-26YANKUANG LUNAN CHEMICALS CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
YANKUANG LUNAN CHEMICALS CO LTD
Filing Date
2025-07-18
Publication Date
2026-06-26

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Abstract

The utility model relates to biological fuel production technical field, and disclose a kind of production device of biological butanol mixed fuel, including shell, the inside installation of shell has filter screen, the inside installation of shell has three roller shafts, the side fixed connection of shell has driving device.This biological butanol mixed fuel production device, after cutting dispersion by staff to put biological raw material into decomposing device, raw material falls in filter screen top, again start hydraulic rod operation and push extruding plate to move to one side, so that extruding plate push raw material on filter screen surface and conveying belt form the extrusion of raw material, water in raw material is extruded and exported, again start conveying belt operation, so that raw material can be gradually driven by the inclined surface of conveying belt and move upwards, again by inclined plate, and the separation of raw material and raw material moisture is realized, and the discharge effect of raw material moisture is improved by extruding raw material.
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Description

Technical Field

[0001] This utility model relates to the field of biofuel production technology, and in particular to a production apparatus for biobutanol blended fuel. Background Technology

[0002] Biobutanol blended fuel is obtained from renewable resources through a series of bioconversion processes. These renewable resources typically include agricultural waste, lignocellulosic materials, and municipal organic waste. In the production process, biomass fuel raw materials are crushed to produce particles to improve the efficiency of subsequent fermentation and conversion. These raw materials are then converted into butanol through microbial fermentation technology.

[0003] In the production of traditional biobutanol blended fuel, the raw materials are usually cut and decomposed by a crusher. It is necessary to remove the moisture from the crushed material to separate the liquid from the solid and then carry out liquid fermentation and solid fermentation. In this process, the moisture is often difficult to drain completely, resulting in a large amount of residual moisture in the solid material. This not only affects the efficiency of the subsequent fermentation process, but also reduces the output of liquid raw materials due to the excess moisture that cannot be drained. The transportation of the crushed material becomes complicated, making it difficult to efficiently separate and process the solid and liquid output. Utility Model Content

[0004] The technical problem to be solved by this invention is that the existing technology has the disadvantage of leaving too much moisture inside the raw materials after processing, which is not conducive to the subsequent solid fermentation effect and affects the liquid output. To this end, we propose a production device for biobutanol mixed fuel.

[0005] To achieve the above objectives, this application adopts the following technical solution: a biobutanol mixed fuel production device, comprising a shell, a filter screen installed inside the shell, three rollers installed inside the shell, a drive device fixedly connected to one side of the shell, a conveyor belt installed on the surface of the rollers, a decomposition device installed on the top of the shell, a hydraulic rod fixedly connected to one side of the shell, an extrusion plate fixedly connected to the output end of the hydraulic rod, an inclined plate fixedly connected to one side of the shell, and a discharge port provided at the bottom of the shell.

[0006] Preferably, a support plate is fixedly connected to the inner wall of the housing, the support plate is placed inside the conveyor belt, and one side of the support plate is close to the inner wall of the conveyor belt.

[0007] Preferably, both ends of the inner wall of the housing are fixedly connected to slide rods, the surface of the slide rods is slidably connected to a slide plate, the top of the slide plate is fixedly connected to a cleaning brush, both ends of one side of the slide plate are fixedly connected to a transmission rod, and the other end of the transmission rod is fixedly connected to an extrusion plate.

[0008] Preferably, a scraper is fixedly connected to the bottom of the extrusion plate, one side of the scraper has an arc-shaped structure, and the bottom of the scraper abuts against the surface of the filter screen.

[0009] Preferably, a stainless steel plate is fixedly connected to one side of the extrusion plate, and a plurality of protrusions are fixedly connected to the surface of the stainless steel plate.

[0010] Preferably, both the extrusion plate and the conveyor belt have a triangular structure, and the side of the extrusion plate closest to the conveyor belt is parallel to the conveyor belt.

[0011] The technical effects and advantages of this utility model are as follows:

[0012] In this invention, after the biological raw materials are placed into the decomposition device and cut and dispersed by the workers, the raw materials fall onto the top of the filter screen. Then, the hydraulic rod is activated to push the extrusion plate to one side, so that the extrusion plate pushes the raw materials on the surface of the filter screen and the conveyor belt to squeeze the raw materials, squeezing out the water in the raw materials. Then, the conveyor belt is activated, so that the raw material fragments can be gradually moved upward by the inclined surface of the conveyor belt, and then discharged from the shell by the inclined plate, thereby achieving the separation of raw material fragments and raw material water. At the same time, the extrusion of the raw materials improves the removal effect of raw material water. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the main structure of this utility model;

[0014] Figure 2 This is a sectional view of the vertical cross-section of the present invention;

[0015] Figure 3 This is a schematic diagram of the extrusion plate structure of this utility model;

[0016] Figure 4 This is a schematic diagram of the position and structure of the cleaning brush and slide bar of this utility model.

[0017] Legend: 1. Housing; 2. Filter screen; 3. Roller; 4. Drive unit; 5. Conveyor belt; 6. Disassembly device; 7. Hydraulic rod; 8. Extrusion plate; 9. Inclined plate; 10. Discharge port; 11. Support plate; 12. Slide bar; 13. Slide plate; 14. Cleaning brush; 15. Scraper; 16. Stainless steel plate; 17. Protrusion block; 18. Transmission rod. Detailed Implementation

[0018] The present invention will now be described in further detail with reference to the accompanying drawings and preferred embodiments. These drawings are simplified schematic diagrams, which only illustrate the basic structure of the present invention in a schematic manner, and therefore only show the components related to the present invention.

[0019] Reference Figure 1- Figure 3 As shown, this utility model provides a technical solution: a biobutanol mixed fuel production device, including a shell 1, a filter screen 2 installed inside the shell 1, three rollers 3 installed inside the shell 1, a drive device 4 fixedly connected to one side of the shell 1, a conveyor belt 5 installed on the surface of the rollers 3, a decomposition device 6 installed on the top of the shell 1, a hydraulic rod 7 fixedly connected to one side of the shell 1, an extrusion plate 8 fixedly connected to the output end of the hydraulic rod 7, an inclined plate 9 fixedly connected to one side of the shell 1, and a discharge port 10 provided at the bottom of the shell 1. After the worker puts the bio-raw material into the decomposition device 6 for cutting and dispersion, the raw material falls onto the top of the filter screen 2. Then, the hydraulic rod 7 is started to drive the extrusion plate 8 to move to one side, so that the extrusion plate 8 pushes the raw material on the surface of the filter screen 2 and the conveyor belt 5 to form an extrusion on the raw material, squeezing out the water in the raw material. Then, the conveyor belt 5 is started to run, so that the raw material fragments can be gradually driven upward by the inclined surface of the conveyor belt 5, and then discharged from the shell 1 by the inclined plate 9, thereby realizing the separation of raw material fragments and raw material water. At the same time, the extrusion of the raw material improves the effect of raw material water discharge.

[0020] Reference Figure 2 As shown in this embodiment: a support plate 11 is fixedly connected to the inner wall of the housing 1. The support plate 11 is placed inside the conveyor belt 5. One side of the support plate 11 is close to the inner wall of the conveyor belt 5. When the extrusion plate 8 pushes the raw material to form an extrusion with the conveyor belt 5, the support plate 11 placed inside the conveyor belt 5 supports the interior of the conveyor belt 5, ensuring the flatness of the extrusion plate 8 and the conveyor belt 5 during the extrusion, ensuring the extrusion effect of the material, and preventing the conveyor belt 5 from deforming and being damaged after being extruded for a long time.

[0021] Reference Figure 1 and Figure 4 As shown in this embodiment: both ends of the inner wall of the housing 1 are fixedly connected to slide rods 12, and slide plates 13 are slidably connected to the surface of slide rods 12. A cleaning brush 14 is fixedly connected to the top of slide plates 13. Both ends of one side of slide plates 13 are fixedly connected to transmission rods 18, and the other end of transmission rods 18 is fixedly connected to the extrusion plate 8. When the extrusion plate 8 is pushed and moved by the hydraulic rod 7, the transmission rods 18 drive the slide plates 13 to move along with the extrusion plate 8 on the surface of slide rods 12, so that the top of the cleaning brush 14 contacts the bottom of the filter screen 2. During the movement, the bottom of the filter screen 2 is cleaned. At the same time, the bristles of the cleaning brush 14 can penetrate into the holes of the filter screen 2 to clear the blockage material in the holes of the filter screen 2 and prevent the holes of the filter screen 2 from being blocked and affecting the filtration of the raw material moisture.

[0022] Reference Figure 3As shown in this embodiment: a scraper 15 is fixedly connected to the bottom of the extrusion plate 8. One side of the scraper 15 has an arc-shaped structure, and the bottom of the scraper 15 abuts against the surface of the filter screen 2. By fixing the scraper 15 to the bottom of the extrusion plate 8, when the extrusion plate 8 moves, the scraper 15 moves against the surface of the filter screen 2. The scraper 15 has a sharp bottom and an arc shape, and scrapes off the dirt and small materials on the surface of the filter screen 2. It also drives the material to move towards the conveyor belt 5, so that it is close to the conveyor belt 5 and discharged through the conveyor belt 5, thereby maintaining the cleanliness of the surface of the filter screen 2 and improving the material discharge effect.

[0023] Reference Figure 3 As shown in this embodiment: a stainless steel plate 16 is fixedly connected to one side of the extrusion plate 8, and a number of protrusions 17 are fixedly connected to the surface of the stainless steel plate 16. When the extrusion plate 8 and the conveyor belt 5 extrude the raw material, the surface of the stainless steel plate 16 comes into contact with the raw material. Due to the stainless steel material properties of the stainless steel plate 16, the stainless steel plate 16 is not easy to stick to material debris. At the same time, it is not easy for bacteria to grow during long-term use, which would affect the cleanliness of the biological raw material. At the same time, the protrusions 17 make the surface of the stainless steel plate 16 protrude, thereby increasing the friction between the extrusion plate 8 and the material and preventing the material from slipping when pushed by the extrusion plate 8.

[0024] Reference Figure 2 and Figure 3 As shown in this embodiment: both the extrusion plate 8 and the conveyor belt 5 are triangular structures. The side of the extrusion plate 8 closest to the conveyor belt 5 is parallel to the conveyor belt 5. By the downward inclination of the conveyor belt 5, the material can be driven and conveyed by the conveyor belt 5 as soon as it comes into contact with the bottom of the conveyor belt 5. When the extrusion plate 8 and the conveyor belt 5 extrude the material, the material extrusion block will be in a shape that is inclined to one side of the conveyor belt 5, so that the material will tilt to one side of the conveyor belt 5, increasing the contact area between the material and the conveyor belt 5 and improving the conveying effect of the conveyor belt 5 on the material.

[0025] Working principle: After the biological raw materials are placed into the decomposition device 6 by the operator and cut and dispersed, the raw materials fall onto the top of the filter screen 2. Then, the hydraulic rod 7 is activated to push the extrusion plate 8 to one side, so that the extrusion plate 8 pushes the raw materials on the surface of the filter screen 2 and the conveyor belt 5 to squeeze the raw materials, squeezing out the water. Then, the conveyor belt 5 is activated, so that the raw material fragments can be gradually moved upward by the inclined surface of the conveyor belt 5, and then discharged from the shell 1 by the inclined plate 9, thereby achieving the separation of raw material fragments and raw material water. At the same time, the extrusion of the raw materials improves the removal of raw material water. When the extrusion plate 8 pushes the raw materials and the conveyor belt 5 to form an extrusion, the raw materials are squeezed out. During pressing, a support plate 11 is placed inside the conveyor belt 5 to support the interior of the conveyor belt 5, ensuring the flatness of the pressing plate 8 and the conveyor belt 5 during pressing, ensuring the pressing effect of the material, and preventing the conveyor belt 5 from deforming and being damaged after long-term pressing. When the pressing plate 8 is pushed by the hydraulic rod 7, the transmission rod 18 drives the slide plate 13 to move along the surface of the slide rod 12, so that the top of the cleaning brush 14 contacts the bottom of the filter screen 2. During the movement, the bottom of the filter screen 2 is cleaned. At the same time, the bristles of the cleaning brush 14 can penetrate into the holes of the filter screen 2 to clear the blockage of the material in the holes of the filter screen 2 and prevent the holes of the filter screen 2 from being blocked. To prevent clogging and ensure proper filtration of the raw material's moisture content, a scraper 15 is fixed to the bottom of the extrusion plate 8. As the extrusion plate 8 moves, the scraper 15 moves along the surface of the filter screen 2. The sharp, curved bottom of the scraper 15 scrapes away dirt and small particles from the surface of the filter screen 2, moving the material towards the conveyor belt 5 for discharge. This maintains the cleanliness of the filter screen 2 surface and improves material discharge efficiency. When the extrusion plate 8 and conveyor belt 5 extrude the raw material, the surface of the stainless steel plate 16 comes into contact with it. The stainless steel material of the plate 16 prevents material from sticking to it. The material fragments are not easily bred with bacteria during long-term use, which would affect the cleanliness of the biological raw materials. At the same time, the protrusions 17 make the surface of the stainless steel plate 16 convex, thereby increasing the friction between the extrusion plate 8 and the material and preventing the material from slipping when pushed by the extrusion plate 8. The downward inclination of the conveyor belt 5 allows the material to be conveyed by the conveyor belt 5 as soon as it comes into contact with the bottom of the conveyor belt 5. When the extrusion plate 8 and the conveyor belt 5 extrude the material, the material extrusion block is tilted to one side of the conveyor belt 5, causing the material to tilt to one side of the conveyor belt 5, increasing the contact area between the material and the conveyor belt 5 and improving the conveying effect of the conveyor belt 5.

[0026] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A production apparatus for biobutanol blended fuel, comprising a shell (1), characterized in that: A filter screen (2) is installed inside the housing (1). Three rollers (3) are installed inside the housing (1). A drive device (4) is fixedly connected to one side of the housing (1). A conveyor belt (5) is installed on the surface of the rollers (3). A disassembly device (6) is installed on the top of the housing (1). A hydraulic rod (7) is fixedly connected to one side of the housing (1). An extrusion plate (8) is fixedly connected to the output end of the hydraulic rod (7). An inclined plate (9) is fixedly connected to one side of the housing (1). A discharge port (10) is provided at the bottom of the housing (1).

2. The biobutanol blended fuel production apparatus according to claim 1, characterized in that: A support plate (11) is fixedly connected to the inner wall of the housing (1). The support plate (11) is placed inside the conveyor belt (5), and one side of the support plate (11) is close to the inner wall of the conveyor belt (5).

3. The biobutanol blended fuel production apparatus according to claim 1, characterized in that: Both ends of the inner wall of the housing (1) are fixedly connected to slide rods (12), and slide plates (13) are slidably connected to the surface of the slide rods (12). A cleaning brush (14) is fixedly connected to the top of the slide plates (13). Both ends of one side of the slide plates (13) are fixedly connected to transmission rods (18), and the other end of the transmission rods (18) is fixedly connected to the extrusion plate (8).

4. The biobutanol blended fuel production apparatus according to claim 1, characterized in that: The bottom of the extrusion plate (8) is fixedly connected to a scraper (15), one side of the scraper (15) is an arc-shaped structure, and the bottom of the scraper (15) abuts against the surface of the filter screen (2).

5. The biobutanol blended fuel production apparatus according to claim 1, characterized in that: A stainless steel plate (16) is fixedly connected to one side of the extrusion plate (8), and a number of protrusions (17) are fixedly connected to the surface of the stainless steel plate (16).

6. The biobutanol blended fuel production apparatus according to claim 1, characterized in that: Both the extrusion plate (8) and the conveyor belt (5) are triangular structures, and the side of the extrusion plate (8) closest to the conveyor belt (5) is parallel to the conveyor belt (5).