A leveling tool for producing oriented silicon steel

CN224406088UActive Publication Date: 2026-06-26JURONG ZHONGSHENG STRIP TECH CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
JURONG ZHONGSHENG STRIP TECH CO LTD
Filing Date
2025-06-09
Publication Date
2026-06-26

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Abstract

The utility model relates to the technical field of oriented silicon steel production, concretely to a kind of oriented silicon steel production is flattened tool, including platform, the bottom of the platform is fixedly installed with bottom plate, the top of the platform is movably installed with installation box, the side of installation box is fixedly installed with water pipe one, the top of inside installation box is fixedly installed with spray head one, spray head one is fixedly connected water pipe one, the inner end of the platform is fixedly installed with mounting plate, the side of the platform is fixedly installed with water pipe two, water pipe two extends to the inside of mounting plate, the inner end of mounting plate is fixedly installed with spray head two;The utility model, by installing spray head one and spray head two, it is convenient to flush the surface of lower pressure roller and upper pressure roller, remove surface will be attached dust and metal scrap and other impurities, avoid in flattening process to cause silicon steel surface scratch, indentation and other defect problems, extend the service life of lower pressure roller and upper pressure roller simultaneously.
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Description

Technical Field

[0001] This utility model relates to the field of grain-oriented silicon steel production technology, and in particular to a leveling tool for grain-oriented silicon steel production. Background Technology

[0002] Grain-oriented silicon steel is a key soft magnetic material in the power and electronics industries, playing an important role in equipment such as transformers and instrument transformers. The production process of grain-oriented silicon steel requires leveling treatment.

[0003] In the production process of grain-oriented silicon steel, dust and metal shavings and other impurities will adhere to the roller surface. If they are not cleaned, they will cause defects such as scratches and indentations on the surface of the grain-oriented silicon steel during the leveling process. Existing technologies are not convenient for cleaning dust and metal shavings and other impurities adhering to the roller surface, and their practicality is low.

[0004] Therefore, we propose a leveling fixture for the production of grain-oriented silicon steel. Utility Model Content

[0005] The purpose of this utility model is to address the shortcomings of existing technologies by proposing a leveling fixture for the production of oriented silicon steel.

[0006] To achieve the above objectives, the present invention adopts the following technical solution:

[0007] A leveling fixture for producing grain-oriented silicon steel includes a leveling platform. A base plate is fixedly installed at the bottom of the leveling platform, and an mounting box is movably installed at the top of the leveling platform. A water pipe is fixedly installed on one side of the mounting box, and a nozzle is fixedly installed at the top inside the mounting box, with the nozzle fixedly connected to the water pipe. An mounting plate is fixedly installed at the inner end of the leveling platform, and a second water pipe is fixedly installed on one side of the leveling platform, extending into the interior of the mounting plate. A second nozzle is fixedly installed at the inner end of the mounting plate. A water collection assembly is installed at the top of the base plate, and a leveling assembly is installed at the top of the leveling platform. This facilitates rinsing the surfaces of the lower and upper pressure rollers, removing dust, metal shavings, and other impurities that may adhere to the surfaces, preventing scratches, indentations, and other defects on the silicon steel surface during the leveling process, and extending the service life of the lower and upper pressure rollers.

[0008] As a further improvement of this utility model: the water collection component includes a water passage hole, the inner end of the mounting plate is provided with a water passage hole, the inside of the entire platform is provided with a water collection cavity on the bottom surface of the mounting plate, the bottom surface of the water collection cavity is inclined, and a water outlet is provided on one side of the entire platform, which improves practicality.

[0009] As a further improvement of this utility model: a water collection tank is fixedly installed on the top of the base plate near the water outlet, a water outlet pipe is fixedly installed on one side of the water collection tank, and a valve is installed on the top surface of the water outlet pipe to facilitate the collection of deionized water after rinsing.

[0010] As a further improvement of this utility model: the leveling component includes a conveyor belt, and the conveyor belt is fixedly installed on one side of the platform away from the water collection tank. Support legs are fixedly installed at the four corners of the bottom end of the conveyor belt to facilitate the conveying of oriented silicon steel to the platform for leveling.

[0011] As a further improvement of this utility model: several downward pressure rollers are movably installed on the top surface of the entire platform, a reduction motor is fixedly installed on one side of the entire platform, and one of the downward pressure rollers is fixedly connected to the output shaft end of the reduction motor. Several gears are installed on one side of the entire platform away from the reduction motor, and the gears correspond to and are fixedly connected to the downward pressure rollers. The gears mesh with each other, which improves practicality.

[0012] As a further improvement of this utility model: several upper pressure rollers are movably installed at the inner end of the mounting box, a second reduction motor is fixedly installed on one side of the mounting box, and one of the upper pressure rollers is fixedly connected to the output shaft end of the second reduction motor. Several second gears are installed on one side of the mounting box away from the second reduction motor. The second gears correspond to and are fixedly connected to the upper pressure rollers. The second gears mesh with each other. Under the interaction of the lower pressure roller and the upper pressure roller, the grain-oriented silicon steel can be leveled, thus meeting the usage requirements.

[0013] As a further improvement of this utility model: support rods are fixedly installed at the four corners of the top surface of the entire platform, a fixed plate is fixedly installed at the top of the support rods, an electric push rod is fixedly installed on the top surface of the fixed plate, and the transmission end of the electric push rod passes through the fixed plate and is fixedly connected to the mounting box, which facilitates pushing the mounting box and the upper pressure roller to move down and improves adaptability.

[0014] Compared with the prior art, this utility model provides a leveling fixture for the production of grain-oriented silicon steel, which has the following beneficial effects:

[0015] 1. This utility model, by installing nozzle one and nozzle two, facilitates the rinsing of the surfaces of the lower and upper pressure rollers, removing impurities such as dust and metal shavings that may adhere to the surfaces, avoiding defects such as scratches and indentations on the silicon steel surface during the leveling process, and extending the service life of the lower and upper pressure rollers.

[0016] 2. This utility model, by installing a water collection component and a leveling component, facilitates the collection of deionized water after rinsing, which is convenient for subsequent filtration and recycling, saving resources and facilitating the leveling treatment of oriented silicon steel, thus meeting the usage requirements.

[0017] The parts of this device not covered herein are the same as or can be implemented using existing technologies. This utility model has a simple structure and is easy to operate. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the overall structure of a leveling fixture for producing oriented silicon steel, as proposed in this utility model.

[0019] Figure 2 This is a three-dimensional structural diagram of a leveling fixture for the production of oriented silicon steel proposed in this utility model.

[0020] Figure 3 This is a cross-sectional structural diagram of a leveling fixture for the production of oriented silicon steel proposed in this utility model.

[0021] Figure 4 This utility model proposes a leveling fixture for the production of grain-oriented silicon steel. Figure 3 Enlarged structural diagram of a local detail.

[0022] In the diagram: 1. Platform; 2. Base plate; 3. Mounting box; 4. Water pipe one; 5. Nozzle one; 6. Mounting plate; 7. Water pipe two; 8. Nozzle two; 9. Water passage hole; 10. Water collection chamber; 11. Water outlet; 12. Water collection tank; 13. Water outlet pipe; 14. Valve; 15. Conveyor belt; 16. Support leg; 17. Lower pressure roller; 18. Gear motor one; 19. Gear one; 20. Upper pressure roller; 21. Gear motor two; 22. Gear two; 23. Support rod; 24. Fixing plate; 25. Electric push rod. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0024] In the description of this utility model, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0025] Example: A leveling fixture for the production of grain-oriented silicon steel, such as... Figures 1-4As shown, the system includes a platform 1, a base plate 2 fixedly installed at the bottom of the platform 1, an installation box 3 movably installed at the top of the platform 1, a water pipe 4 fixedly installed on one side of the installation box 3, a nozzle 5 fixedly installed at the top inside the installation box 3, the nozzle 5 being fixedly connected to the water pipe 4, an installation plate 6 fixedly installed at the inner end of the platform 1, a water pipe 7 fixedly installed on one side of the platform 1, the water pipe 7 extending into the interior of the installation plate 6, a nozzle 8 fixedly installed at the inner end of the installation plate 6, a water collection assembly installed at the top of the base plate 2, and a leveling assembly installed at the top of the platform 1. These components facilitate rinsing the surfaces of the lower pressure roller 17 and the upper pressure roller 20, removing dust, metal shavings, and other impurities that may adhere to the surfaces, preventing scratches, indentations, and other defects on the silicon steel surface during the leveling process, and extending the service life of the lower pressure roller 17 and the upper pressure roller 20.

[0026] like Figures 1-4 As shown, the water collection assembly includes a water passage hole 9. The inner end of the mounting plate 6 has a water passage hole 9. The inside of the platform 1 has a water collection cavity 10 on the bottom surface of the mounting plate 6. The bottom surface of the water collection cavity 10 is inclined. The side of the platform 1 has a water outlet 11. The top of the base plate 2 is fixedly installed with a water collection tank 12 on the side near the water outlet 11. The side of the water collection tank 12 is fixedly installed with a water outlet pipe 13. The top surface of the water outlet pipe 13 is equipped with a valve 14 to facilitate the collection of deionized water after cleaning, which is convenient for subsequent filtration, recycling and reuse.

[0027] like Figures 1-3 As shown, the leveling assembly includes a conveyor belt 15. The conveyor belt 15 is fixedly installed on one side of the platform 1, away from the water collection tank 12. Support legs 16 are fixedly installed at the four corners of the bottom end of the conveyor belt 15. Several lower pressure rollers 17 are movably installed on the top surface of the platform 1. A geared motor 18 is fixedly installed on one side of the platform 1. One of the lower pressure rollers 17 is fixedly connected to the output shaft of the geared motor 18. Several gears 19 are installed on one side of the platform 1, away from the geared motor 18. The gears 19 correspond to and are fixedly connected to the lower pressure rollers 17, and the gears 19 mesh with each other. Several upper pressure rollers 20 are movably installed inside the mounting box 3. A set of upper pressure rollers 20 is fixedly installed on one side of the mounting box 3. There is a geared motor 21, and the output shaft of the geared motor 21 is fixedly connected to one of the upper pressure rollers 20. On one side of the mounting box 3, away from the geared motor 21, several gears 22 are installed. The gears 22 correspond to and are fixedly connected to the upper pressure rollers 20. The gears 22 mesh with each other. Support rods 23 are fixedly installed at the four corners of the top surface of the platform 1. A fixing plate 24 is fixedly installed at the top of the support rods 23. An electric push rod 25 is fixedly installed on the top surface of the fixing plate 24. The transmission end of the electric push rod 25 passes through the fixing plate 24 and is fixedly connected to the mounting box 3, which facilitates the transfer of oriented silicon steel to the platform 1. The oriented silicon steel can be leveled by the interaction of the lower pressure roller 17 and the upper pressure roller 20.

[0028] Working principle: First, when leveling the grain-oriented silicon steel, the worker places the grain-oriented silicon steel on the conveyor belt 15, which then transports it to the leveling platform 1. The geared motor 18 drives one lower pressure roller 17 and gear 19 to rotate, and gear 19 then drives the other lower pressure rollers 17 to rotate synchronously. Similarly, the geared motor 21 operates in the same manner. The electric push rod 25 pushes the mounting box 3 and the upper pressure roller 20 down to above the lower pressure roller 17. The interaction between the lower pressure roller 17 and the upper pressure roller 20 levels the grain-oriented silicon steel. During the production process, dust and metal shavings may adhere to the surfaces of the lower pressure roller 17 and the upper pressure roller 20. Deionized water is sprayed from nozzles 5 and 8 through water pipes 1-4 and 2-7 to rinse the lower pressure roller 17 and upper pressure roller 20, removing dust, metal shavings, and other impurities from their surfaces. This prevents scratches and indentations on the silicon steel surface during leveling and extends the service life of the lower pressure roller 17 and upper pressure roller 20. The rinsed deionized water flows into the water collection chamber 10 through the water passage 9 and then into the water collection tank 12 through the water outlet 11. The deionized water is collected and can be filtered and reused. After cleaning, the staff can use an air drying device to dry the entire platform 1 to prevent moisture residue from causing rust on the roller surface.

[0029] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A leveling fixture for producing grain-oriented silicon steel, comprising a leveling platform (1), characterized in that: A base plate (2) is fixedly installed at the bottom of the platform (1), and an installation box (3) is movably installed at the top of the platform (1). A water pipe (4) is fixedly installed on one side of the installation box (3). A nozzle (5) is fixedly installed at the top inside the installation box (3). The nozzle (5) is fixedly connected to the water pipe (4). An installation plate (6) is fixedly installed at the inner end of the platform (1). A water pipe (7) is fixedly installed on one side of the platform (1). The water pipe (7) extends into the interior of the installation plate (6). A nozzle (8) is fixedly installed at the inner end of the installation plate (6). A water collection assembly is installed at the top of the base plate (2), and a leveling assembly is installed at the top of the platform (1).

2. The leveling fixture for producing grain-oriented silicon steel according to claim 1, characterized in that: The water collection component includes a water passage hole (9), the inner end of the mounting plate (6) is provided with a water passage hole (9), the inside of the whole platform (1) is provided with a water collection cavity (10) on the bottom surface of the mounting plate (6), the bottom surface of the water collection cavity (10) is inclined, and the side of the whole platform (1) is provided with a water outlet (11).

3. The leveling fixture for producing grain-oriented silicon steel according to claim 2, characterized in that: A water collection tank (12) is fixedly installed on the top of the base plate (2) on the side near the water outlet (11). A water outlet pipe (13) is fixedly installed on one side of the water collection tank (12). A valve (14) is installed on the top surface of the water outlet pipe (13).

4. A leveling fixture for producing grain-oriented silicon steel according to claim 3, characterized in that: The leveling assembly includes a conveyor belt (15), which is fixedly installed on one side of the leveling platform (1) away from the water collection tank (12), and support legs (16) are fixedly installed at the four corners of the bottom end of the conveyor belt (15).

5. A leveling fixture for producing grain-oriented silicon steel according to claim 4, characterized in that: Several lower pressure rollers (17) are movably installed on the top surface of the platform (1). A reduction motor (18) is fixedly installed on one side of the platform (1). One of the lower pressure rollers (17) is fixedly connected to the output shaft end of the reduction motor (18). Several gears (19) are installed on one side of the platform (1) away from the reduction motor (18). The gears (19) correspond to and are fixedly connected to the lower pressure rollers (17). The gears (19) mesh with each other.

6. A leveling fixture for producing grain-oriented silicon steel according to claim 5, characterized in that: The inner end of the mounting box (3) is movably mounted with several upper pressure rollers (20). A second gear motor (21) is fixedly mounted on one side of the mounting box (3). One of the upper pressure rollers (20) is fixedly connected to the output shaft end of the second gear motor (21). Several second gears (22) are mounted on one side of the mounting box (3) away from the second gear motor (21). The second gears (22) correspond to and are fixedly connected to the upper pressure rollers (20). The second gears (22) mesh with each other.

7. A leveling fixture for producing grain-oriented silicon steel according to claim 6, characterized in that: The platform (1) has support rods (23) fixedly installed at the four corners of its top surface. A fixing plate (24) is fixedly installed at the top of the support rods (23). An electric push rod (25) is fixedly installed on the top surface of the fixing plate (24). The transmission end of the electric push rod (25) passes through the fixing plate (24) and is fixedly connected to the mounting box (3).