A positioning device for submerged arc welding of a web plate

Abstract

The utility model discloses a kind of submerged-arc welding positioning devices for web, including bottom plate, the upper surface of bottom plate is fixedly connected with support frame, the upper surface of support frame is equipped with adjusting mechanism, adjusting mechanism is equipped with welding mechanism inside, the upper surface of bottom plate is fixedly connected with symmetrical support plate, the upper surface of two support plates is fixedly connected with welding table, the upper surface of welding table is equipped with positioning mechanism, the inside of bottom plate is equipped with collection mechanism, the bottom surface of bottom plate is fixedly connected with four support legs, the bottom end of each support leg is equipped with antiskid seat, adjusting mechanism includes fixed frame, the inside wall of fixed frame is equipped with symmetrical sliding slot, the inside of two sliding slots is equipped with sliding plate with sliding connection jointly. The device cooperates with positioning clamping plate and positioning groove, conveniently clamps and positions web, increases the stability when web is welded, improves the welding quality of web.

Description

Technical Field

[0001] This utility model relates to the field of submerged arc welding, and in particular to a submerged arc welding positioning device for web members. Background Technology

[0002] Submerged arc welding machines are welding machines that use an electric arc burning under a layer of flux to perform welding. Their inherent advantages, such as stable welding quality, high welding productivity, no arc light, and very little smoke and dust, make them the main welding machines used in the fabrication of pressure vessels, pipe sections, and box-type beam and column steel structures.

[0003] In existing submerged arc welding machines, the web members are mostly placed directly on the surface of the welding worktable during welding. This makes it inconvenient to position the web members, and the welding position of the web members is prone to displacement, affecting the welding quality. It is also inconvenient to adjust the position of the submerged arc welding machine, reducing welding efficiency. To address these issues, we propose a submerged arc welding positioning device for web members. Utility Model Content

[0004] The purpose of this invention is to provide a submerged arc welding positioning device for web members to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] A submerged arc welding positioning device for a web member includes a base plate, a support frame fixedly connected to the upper surface of the base plate, an adjustment mechanism installed on the upper surface of the support frame, a welding mechanism installed inside the adjustment mechanism, symmetrical support plates fixedly connected to the upper surface of the base plate, a welding table fixedly connected to the upper surfaces of the two support plates, a positioning mechanism installed on the upper surface of the welding table, a collecting mechanism inside the base plate, and four support legs fixedly connected to the bottom surface of the base plate, with an anti-slip seat installed at the bottom end of each support leg.

[0007] In a further embodiment, the adjustment mechanism includes a fixed frame, the inner sidewall of which is provided with symmetrical sliding grooves, and a sliding plate is slidably connected inside the two sliding grooves.

[0008] In a further embodiment, the welding mechanism includes a submerged arc welding machine, which is installed inside the slide plate. The front of the submerged arc welding machine is equipped with symmetrical fixing blocks, and a handle is fixedly connected to one side of the two fixing blocks that are close to each other.

[0009] In a further embodiment, a controller is mounted on the front of the fixing frame, and a display is provided on the front of the controller.

[0010] In a further embodiment, the positioning mechanism includes two support seats, each with a cylinder mounted on its upper surface, and a positioning clamp plate mounted on the output end of each cylinder. The two positioning clamp plates have equally spaced positioning grooves on their sides that are close to each other. A symmetrical protective cover is mounted on the upper surface of the welding table.

[0011] In a further embodiment, the collection mechanism includes a groove, inside which a collection box is placed, and a symmetrical buckle is mounted on the front of the collection box.

[0012] Compared with the prior art, the beneficial effects of this utility model are:

[0013] This device utilizes a controller and display to facilitate operator control. A cylinder moves the positioning clamp, and the clamp and positioning groove work together to clamp and position the web member, increasing stability during welding and improving welding quality. A sliding groove and sliding plate move the submerged arc welding machine, allowing for easy adjustment of its position. A fixed block and handle facilitate adjustment of the submerged arc welding machine, improving welding efficiency. Attached Figure Description

[0014] Figure 1 A three-dimensional structural diagram of a submerged arc welding positioning device for web members.

[0015] Figure 2 This is a side sectional view of the fixing frame in the submerged arc welding positioning device for the web member.

[0016] Figure 3 This is a top view of the cylinder in the submerged arc welding positioning device for the web member.

[0017] Figure 4 This is a top view of the base plate in the submerged arc welding positioning device for the web members.

[0018] In the diagram: 1. Base plate; 2. Adjustment mechanism; 201. Fixed frame; 202. Slide groove; 203. Slide plate; 3. Welding mechanism; 301. Submerged arc welding machine; 302. Fixed block; 303. Handle; 4. Support frame; 5. Positioning mechanism; 501. Support seat; 502. Cylinder; 503. Positioning clamp; 504. Positioning groove; 505. Protective cover; 6. Collection mechanism; 601. Groove; 602. Collection box; 603. Buckle plate; 7. Display; 8. Support plate; 9. Welding table; 10. Support leg; 11. Anti-slip seat; 12. Controller. Detailed Implementation

[0019] In the description of this utility model, it should be understood that the terms "center," "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicating orientation or positional relationships based on the orientation or positional relationships shown in the accompanying drawings, are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, features defined with "first," "second," etc., may explicitly or implicitly include one or more of that feature. In the description of this utility model, unless otherwise stated, "a plurality of" means two or more.

[0020] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] Please see Figure 1-4In this utility model, a submerged arc welding positioning device for a web member includes a base plate 1. A support frame 4 is fixedly connected to the upper surface of the base plate 1. An adjustment mechanism 2 is installed on the upper surface of the support frame 4. A welding mechanism 3 is installed inside the adjustment mechanism 2. A symmetrical support plate 8 is fixedly connected to the upper surface of the base plate 1. A welding table 9 is fixedly connected to the upper surface of the two support plates 8. A positioning mechanism 5 is installed on the upper surface of the welding table 9. A collecting mechanism 6 is provided inside the base plate 1. Four support legs 10 are fixedly connected to the bottom surface of the base plate 1. An anti-slip seat 11 is installed at the bottom end of each support leg 10. A controller 12 is installed on the front of the fixing frame 201. A display 7 is provided on the front of the controller 12. Through the cooperation of the support legs 10 and the anti-slip seat 11, the device can be stably placed to prevent the device from sliding. The cooperation of the controller 12 and the display 7 makes it convenient for the operator to control the device.

[0023] The adjustment mechanism 2 includes a fixed frame 201. The inner sidewall of the fixed frame 201 is provided with symmetrical sliding grooves 202. The sliding plate 203 is slidably connected inside the two sliding grooves 202. The welding mechanism 3 includes a submerged arc welding machine 301. The submerged arc welding machine 301 is installed inside the sliding plate 203. Symmetrical fixing blocks 302 are installed on the front of the submerged arc welding machine 301. The two fixing blocks 302 are fixedly connected to a handle 303 on their adjacent sides. Through the cooperation of the sliding grooves 202 and the sliding plate 203, the submerged arc welding machine 301 can be pushed, which facilitates the adjustment of the position of the submerged arc welding machine 301 and improves the welding efficiency. The cooperation of the fixing blocks 302 and the handle 303 facilitates the adjustment of the submerged arc welding machine 301.

[0024] The positioning mechanism 5 includes two support seats 501, each with a cylinder 502 mounted on its upper surface. Positioning clamps 503 are mounted on the output ends of both cylinders 502. Positioning grooves 504 are evenly spaced on the sides of the two positioning clamps 503 that are close to each other. A symmetrical protective cover 505 is mounted on the upper surface of the welding table 9. The collecting mechanism 6 includes a groove 601, inside which a collecting box 602 is placed. A symmetrical buckle plate 603 is mounted on the front of the collecting box 602. The cylinders 502 can move the positioning clamps 503. The cooperation between the positioning clamps 503 and the positioning grooves 504 facilitates clamping and positioning of the web member, increasing stability during welding. The collecting box 602 facilitates the collection of the welded workpiece.

[0025] The working principle of this utility model is as follows:

[0026] In use, first connect the device to the corresponding power supply. Then, with the cooperation of the support leg 10 and the anti-slip seat 11, the device is stably placed in a suitable position. Then, the device is controlled by the cooperation of the controller 12 and the display 7. Then, the positioning clamp 503 can be moved by the cylinder 502. With the cooperation of the positioning clamp 503 and the positioning groove 504, the web member can be clamped and positioned, increasing the stability of the web member during welding. Then, with the cooperation of the sliding groove 202 and the sliding plate 203, the submerged arc welding machine 301 can be pushed, which facilitates the adjustment of the position of the submerged arc welding machine 301 and improves the welding efficiency. With the cooperation of the fixing block 302 and the handle 303, the submerged arc welding machine 301 can be adjusted. The welded workpiece is collected by the collection box 602.

[0027] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0028] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A submerged arc welding positioning device for web members, characterized in that: The base plate (1) is fixedly connected to a support frame (4) on its upper surface. An adjustment mechanism (2) is installed on the upper surface of the support frame (4). A welding mechanism (3) is installed inside the adjustment mechanism (2). A symmetrical support plate (8) is fixedly connected to the upper surface of the base plate (1). A welding table (9) is fixedly connected to the upper surface of the two support plates (8). A positioning mechanism (5) is installed on the upper surface of the welding table (9). A collection mechanism (6) is provided inside the base plate (1). Four support legs (10) are fixedly connected to the bottom surface of the base plate (1). An anti-slip seat (11) is installed at the bottom end of each support leg (10).

2. The submerged arc welding positioning device for web members according to claim 1, characterized in that: The adjustment mechanism (2) includes a fixed frame (201), and the inner sidewall of the fixed frame (201) is provided with symmetrical sliding grooves (202), and the two sliding grooves (202) are slidably connected to a sliding plate (203).

3. The submerged arc welding positioning device for web members according to claim 2, characterized in that: The welding mechanism (3) includes a submerged arc welding machine (301), which is installed inside the slide plate (203). The front of the submerged arc welding machine (301) is equipped with symmetrical fixing blocks (302), and the two fixing blocks (302) are fixedly connected to a handle (303) on their side that is close to each other.

4. The submerged arc welding positioning device for web members according to claim 2, characterized in that: A controller (12) is mounted on the front of the fixed frame (201), and a display (7) is provided on the front of the controller (12).

5. The submerged arc welding positioning device for web members according to claim 1, characterized in that: The positioning mechanism (5) includes two support seats (501), and cylinders (502) are installed on the upper surfaces of the two support seats (501). Positioning clamps (503) are installed at the output ends of the two cylinders (502). Positioning grooves (504) are arranged at equal intervals on the side of the two positioning clamps (503) that are close to each other. A symmetrical protective cover (505) is installed on the upper surface of the welding table (9).

6. The submerged arc welding positioning device for web members according to claim 1, characterized in that: The collection mechanism (6) includes a groove (601), inside which a collection box (602) is placed, and on the front of the collection box (602) are symmetrical buckles (603).

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