A disc player

Abstract

The utility model provides a kind of dish machine, comprising: shell, drive motor is fixedly installed in shell inside bottom, water pump is fixedly installed in shell inside back one side, fan is fixedly installed in shell inside back middle part.This kind of dish machine, by being provided with electronic magnifying glass, display screen one, polishing groove, water pump, water supply pipe, fan and filter element etc., electronic magnifying glass and display screen one constitute intelligent quality inspection system, capture workpiece microscopic flaw, guarantee polishing accuracy;Polishing groove, water pump and water supply pipe constitute cooling cleaning unit, and the dust generated by polishing is soaked, to prevent dust splashing, avoid polishing process to be interfered with dust chip;Fan linkage filter element forms air circulation system, not only can high -efficient heat dissipation, prevent equipment overheating, but also can purify the dust water vapor generated by polishing, reduce environmental pollution and equipment loss, these structures cooperate with each other, not only significantly improve the efficiency and quality of workpiece polishing, but also optimize the stability and durability of equipment.

Description

Technical Field

[0001] This utility model relates to the field of polishing technology, and more specifically, to a disc polisher. Background Technology

[0002] In the production and processing of parts, especially in the production of products such as machinery manufacturing, hardware tools, die castings, daily hardware instruments, and watches, it is usually necessary to perform surface grinding, burr removal, and polishing.

[0003] However, existing disc players have the following problems when in use:

[0004] Traditional polishing machines on the market are generally simple tabletop designs, lacking water circulation cooling and exhaust purification systems. This makes the workpieces prone to deformation due to high temperatures during polishing, and the accumulation of debris affects processing accuracy. At the same time, pollutants such as dust and water vapor are directly emitted, which not only pollutes the working environment, but also accelerates the aging of internal components, reduces service life, and compromises production safety.

[0005] This invention uses an electronic magnifying glass and a display screen to ensure accurate detection of polishing quality; a water pump and water delivery pipe ensure cooling and cleanliness; and a fan and filter element complete efficient heat dissipation and air purification, which can improve polishing efficiency, ensure product quality, extend equipment life, and reduce the risk of environmental pollution. Utility Model Content

[0006] The present invention aims to solve the technical problems mentioned in the background art and provide a disc player.

[0007] To achieve the above objectives, this utility model provides the following technical solution: a disc player, comprising: a housing, a drive motor fixedly installed at the bottom inside the housing, a water pump fixedly installed on one side of the back inside the housing, a fan fixedly installed in the middle of the back inside the housing, a polishing groove opened in the middle of the front inside the housing, a polishing frame fixedly installed above the polishing groove, polishing wheels rotatably connected to the front and rear sides inside the polishing frame, and a filter element fixedly installed at the upper end of the housing.

[0008] A further preferred embodiment: An electronic magnifying glass is fixedly installed inside the housing, the electronic magnifying glass is located above and behind the polishing frame, and a display screen is fixedly installed on the right side of the electronic magnifying glass, the electronic magnifying glass and the display screen are configured together.

[0009] A further preferred embodiment: A second display screen is fixedly installed on the left side of the front of the housing, a control panel is provided above the second display screen, and an alarm is fixedly installed on the upper end of the housing, the alarm being matched with the water pump.

[0010] A further preferred embodiment: two drive wheels are rotatably connected above the drive motor, and the drive motor is connected to the drive wheels via a transmission belt.

[0011] A further preferred embodiment: a frequency converter is fixedly installed on the right side of the drive wheel, a rotating rod is fixedly connected to the right end of the drive wheel, the rotating rod is rotatably connected to the frequency converter, and passes through the frequency converter and is fixedly connected to the left end of the polishing wheel.

[0012] A further preferred embodiment: a water delivery pipe is fixedly installed on the left end of the water pump, and a water flow alarm is fixedly installed on the surface of the water delivery pipe, with the water flow alarm being configured in conjunction with the alarm.

[0013] A further preferred embodiment: the water outlet of the water supply pipe is located above the rear end of the polishing tank.

[0014] A further preferred embodiment: the bottom of the fan has an air inlet channel, the left side of the fan has an air outlet channel, and the outlet of the air outlet channel is connected to the filter element.

[0015] A further preferred embodiment: the air inlet of the air inlet channel is connected to the polishing groove.

[0016] Beneficial effects:

[0017] 1. Equipped with an electronic magnifying glass and a display screen, the electronic magnifying glass can take high-definition magnified pictures of the polished workpiece, clearly displaying minor surface defects, scratches, and other issues on the display screen. This allows operators to intuitively judge whether the workpiece meets the standards without the need for additional tools. This visual inspection method avoids the errors and omissions of manual visual inspection, effectively improving the inspection accuracy. If quality problems are found, parameters can be adjusted immediately through the control panel and a second polishing can be started, greatly shortening the rework cycle and providing efficient and accurate quality assurance for workpiece polishing.

[0018] 2. Equipped with a polishing tank, water pump, water supply pipe, and alarm, the polishing tank serves as the core working area, providing a precise polishing space for the workpiece and ensuring the orderly progress of the polishing process. The water pump and water supply pipe work together to continuously deliver cooling water to the polishing tank, wetting the dust generated during polishing and falling into the tank to prevent dust from splashing and promptly removing debris to prevent it from affecting the polishing effect and equipment operation. The alarm is closely linked to the water flow status. If the water pump fails, the water supply pipe is blocked, or the water flow is abnormal, the alarm will immediately sound an alarm to remind the operator to deal with it in time and avoid workpiece scrapping or equipment damage due to cooling failure or debris accumulation.

[0019] 3. By incorporating a fan and a filter, the fan connects to the polishing tank and filter via inlet and outlet air channels, forming a circulating airflow. This not only quickly removes the heat generated by components such as the drive motor and frequency converter, preventing equipment malfunctions due to overheating, but also promptly discharges contaminants such as debris and moisture generated during the polishing process. The filter, on the other hand, performs deep filtration of the discharged air, using physical interception and adsorption to firmly block debris, dust, moisture, and other impurities, preventing them from spreading to the outside of the equipment and polluting the environment. It also prevents contaminants from accumulating inside the equipment and affecting the performance of electronic components. The two work together to ensure stable operation of the disc polisher, extend its service life, and reduce pollution to the working environment.

[0020] 4. In summary, this type of polishing machine, through the inclusion of an electronic magnifying glass, a display screen, a polishing tank, a water pump, a water supply pipe, a fan, and a filter element, forms an intelligent quality inspection system. The electronic magnifying glass and the display screen constitute an intelligent quality inspection system that captures microscopic defects in the workpiece, ensuring polishing precision. The polishing tank, water pump, and water supply pipe form a cooling and cleaning unit that wets the dust generated during polishing, preventing dust splashing and avoiding interference from dust debris during the polishing process. The fan, in conjunction with the filter element, forms an air circulation system that can efficiently dissipate heat, prevent overheating, and purify the dust and moisture generated during polishing, reducing environmental pollution and equipment wear. These structures work together to significantly improve the efficiency and quality of workpiece polishing, and also optimize the stability and durability of the equipment. Attached Figure Description

[0021] Figure 1 This is a schematic diagram of the overall structure of this utility model.

[0022] Figure 2 This is a schematic diagram of the internal structure of this utility model.

[0023] Figure 3 This is a schematic diagram of the internal drive structure of this utility model.

[0024] Figure 4 This is a schematic diagram of the internal rear structure of this utility model.

[0025] Figure 1-4 Components: 1. Housing; 101. Electronic magnifying glass; 102. Display screen one; 103. Display screen two; 104. Control panel; 105. Alarm; 106. Polishing tank; 107. Polishing frame; 108. Polishing wheel; 109. Filter element; 2. Drive motor; 201. Drive wheel; 202. Frequency converter; 203. Rotating rod; 3. Water pump; 301. Water supply pipe; 302. Water flow alarm; 4. Fan. Detailed Implementation

[0026] The following will refer to the appendix in the embodiments of this utility model. Figures 1-4The technical solutions in the embodiments of this utility model will be clearly and completely described.

[0027] Please see Figure 1-4 In this embodiment of the utility model, a disc player includes: a housing 1; a drive motor 2 fixedly installed at the bottom inside the housing 1; a water pump 3 fixedly installed on one side of the back inside the housing 1; a fan 4 fixedly installed in the middle of the back inside the housing 1; a polishing groove 106 opened in the middle of the front inside the housing 1; a polishing frame 107 fixedly installed above the polishing groove 106; polishing wheels 108 rotatably connected to the front and rear sides of the polishing frame 107; a second display screen 103 fixedly installed on the left side of the front of the housing 1; a control panel 104 provided above the second display screen 103; an alarm 105 fixedly installed at the upper end of the housing 1; the alarm 105 is matched with the water pump 3; and two fans rotatably connected above the drive motor 2. Drive wheel 201 is connected to drive motor 2 via a transmission belt. A frequency converter 202 is fixedly mounted on the right side of drive wheel 201. A rotating rod 203 is fixedly connected to the right end of drive wheel 201, rotatably connected to frequency converter 202, and passes through frequency converter 202 to be fixedly connected to the left end of polishing wheel 108. A water supply pipe 301 is fixedly mounted on the left end of water pump 3, and a water flow alarm 302 is fixedly mounted on the surface of water supply pipe 301. The water flow alarm 302 is matched with alarm 105. The water outlet of water supply pipe 301 is located above the rear end of polishing tank 106. The user starts the disc player via control panel 104 on the left side of the front of housing 1. A display screen is located below control panel 104. The display screen 103 shows the current working status in real time (such as rotation speed, time, water flow status, etc.), facilitating user monitoring of equipment operation. It also allows setting parameters such as polishing wheel rotation speed, polishing time, and water pump flow rate. The rotation speed of the polishing wheel 108 is adjusted via the display screen 103 to control the speed of the drive motor 2. After the drive motor 2 is powered on, it drives the two drive wheels 201 above to rotate via a transmission belt. The rotating rod 203 passes through the frequency converter 202 and connects to the front and rear polishing wheels 108 inside the polishing frame 107, causing the polishing wheels 108 to rotate at high speed. This performs friction polishing (such as removing surface defects or smoothing) on ​​the workpiece placed on the polishing frame 107 and located to the right of the polishing wheels 108. After polishing begins, water... After pump 3 starts, it delivers cooling water or polishing fluid to polishing tank 106 through water supply pipe 301. The water flow sprays out from the water outlet above the rear end of polishing tank 106, wetting the dust generated during polishing and falling into polishing tank 106 to prevent dust from splashing. Water flow alarm 302 on the surface of water supply pipe 301 monitors the water flow status in real time: if the water flow is normal, alarm 105 (upper end of housing 1) shows no abnormality; if the water flow is interrupted, the water volume is insufficient, or the pipe is blocked, water flow alarm 302 triggers alarm 105 to sound an alarm. Fan 4 in the middle of the back of housing 1 starts synchronously to dissipate the heat generated by the internal components of housing 1 during operation through air circulation, avoiding overheating damage to the equipment and ensuring long-term stable operation.

[0028] In this embodiment of the present invention, an electronic magnifying glass 101 is fixedly installed inside the housing 1. The electronic magnifying glass 101 is located above and behind the polishing frame 107. A display screen 102 is fixedly installed on the right side of the electronic magnifying glass 101. The electronic magnifying glass 101 and the display screen 102 are matched. After polishing, the electronic magnifying glass 101 takes a high-definition magnified picture of the polished workpiece surface. The electronic magnifying glass 101 transmits the collected workpiece surface image to the display screen 102 on the right side in real time. The user can directly view the details of the workpiece surface through the display screen 102. If the image shows that the workpiece surface meets the polishing standard (no obvious scratches, flatness meets the standard), the workpiece can be taken out. If there are defects that have not been properly processed (such as deep scratches, local roughness), a second polishing is performed.

[0029] In this embodiment of the invention, a filter element 109 is fixedly installed on the upper end of the housing 1. An air inlet channel is provided at the bottom of the fan 4, and an air outlet channel is provided on the left side of the fan 4. The outlet of the air outlet channel is connected to the filter element 109. The air inlet of the air inlet channel is connected to the polishing tank 106. The air inlet channel at the bottom of the fan 4 is connected to the polishing tank 106, and the air outlet channel on the left side is connected to the filter element 109 at the upper end of the housing 1, forming an air circulation path of "polishing tank → air inlet channel → fan → air outlet channel → filter element → outside". The filter element 109 is used to filter polishing debris, water vapor or dust in the air, preventing pollutants from spreading to the outside of the equipment or depositing. Internally, after the fan 4 starts, it draws in air (including debris, water vapor, and heat generated during the polishing process) from the polishing tank 106 through the air inlet channel. After being pressurized by the fan, the air flows into the filter element 109 through the air outlet channel. The filter element removes particulate impurities (such as metal / plastic debris generated during workpiece polishing) and water vapor from the air through physical interception (such as a filter screen) or adsorption (such as activated carbon). The purified air is discharged outside the housing. At the same time, the air flow carries away the heat from the polishing tank, drive motor, frequency converter, and other components, assisting the fan 4 in its heat dissipation function. Especially when high heat is generated during polishing, the circulating airflow can accelerate cooling.

[0030] Working principle: The user starts the disc player via the control panel 104 on the left side of the front of the housing 1. The display screen 103 below displays the settings in real time, allowing the user to confirm and adjust them. The workpiece to be polished is placed on the upper end of the polishing rack above the polishing groove 106 in the center of the front of the housing 1, positioning it to the right of the polishing wheel 108, preparing it for polishing. After the drive motor 2 is powered on, it starts running, driving the two drive wheels 201 above to rotate via the transmission belt. The rotating rod 203 passes through the frequency converter 202 and connects to the two front and rear polishing wheels 108 inside the polishing rack 107, driving the polishing wheels to rotate at high speed. The polishing wheel 108 contacts the surface of the workpiece on the polishing rack 107. The operator moves the workpiece towards the polishing wheel 108 for friction polishing to remove surface defects and scratches, achieving the required smoothness and flatness. Simultaneously with the start of polishing, the water pump 3 starts, supplying cooling water to the polishing tank 106 via the water supply pipe 301. Water sprays out from the outlet above the rear end of the polishing tank 106, wetting the dust generated during polishing and falling into the tank to prevent dust splashing. The water flow alarm 302 on the surface of the water supply pipe 301 monitors the water flow status in real time. If the water flow is normal, the alarm 105 located at the upper end of the housing 1 remains silent. If water flow interruption, insufficient water volume, or pipe blockage occurs, the water flow alarm 302 will immediately trigger the alarm 105 to sound an alarm, reminding the user to check and handle the situation promptly. Simultaneously, the fan 4 located in the middle of the back of the housing 1 will start, drawing air from the polishing tank 106 through the air inlet channel, forming an air circulation path of "polishing tank → air inlet channel → fan → air outlet channel → filter element → outside." During the circulation process, the air carries away the heat generated by the polishing tank, drive motor, frequency converter, and other components, assisting in heat dissipation. At the same time, the filter element 109 connected to the air outlet channel on the left side of the fan 4 filters the air, removing debris and other contaminants. To prevent the spread of water vapor and dust, after the polishing operation is completed, the electronic magnifying glass 101 located above and behind the polishing frame 107 automatically starts to take high-definition magnified pictures of the polished workpiece surface and obtain microscopic images of the workpiece surface. The electronic magnifying glass 101 transmits the collected workpiece surface images to the display screen 102 on the right side in real time. Users can intuitively view the details of the workpiece surface through the display screen 102, such as whether there are scratches, local roughness, etc. Users can judge whether the workpiece meets the polishing standards based on the images displayed on the display screen 102. If the workpiece surface has no obvious scratches and the flatness meets the standards, the workpiece can be taken out.If any defects remain, a second polishing process will be initiated until the workpiece meets quality requirements. If abnormal water flow or other issues occur during operation, the equipment will automatically shut down, and display screen 103 will show a fault code or prompt message to help the user quickly locate the cause of the fault and perform repairs. With increased usage time, filter element 109 will accumulate a large amount of impurities, leading to increased wind resistance and decreased airflow. When this occurs, display screen 103 will display "Filter element clogged" or "Air duct abnormality," reminding the user to open the upper part of housing 1 and promptly replace or clean the filter element to ensure the normal operation of the air circulation system and maintain the equipment's heat dissipation and purification effects.

Claims

1. A disc player, comprising: A housing (1) is provided, wherein a drive motor (2) is fixedly installed at the bottom inside the housing (1), a water pump (3) is fixedly installed on one side of the back inside the housing (1), and a fan (4) is fixedly installed in the middle of the back inside the housing (1). The housing (1) is characterized in that a polishing groove (106) is provided in the middle of the front inside the housing (1), a polishing frame (107) is fixedly installed above the polishing groove (106), and polishing wheels (108) are rotatably connected to the front and rear sides inside the polishing frame (107). A filter element (109) is fixedly installed at the upper end of the housing (1).

2. A disc player according to claim 1, characterized in that: An electronic magnifying glass (101) is fixedly installed inside the housing (1). The electronic magnifying glass (101) is located above and behind the polishing frame (107). A display screen (102) is fixedly installed on the right side of the electronic magnifying glass (101). The electronic magnifying glass (101) and the display screen (102) are matched.

3. A disc player according to claim 1, characterized in that: A second display screen (103) is fixedly installed on the left side of the front of the housing (1). A control panel (104) is provided above the second display screen (103). An alarm (105) is fixedly installed on the upper end of the housing (1). The alarm (105) is matched with the water pump (3).

4. A disc player according to claim 1, characterized in that: Two drive wheels (201) are rotatably connected above the drive motor (2), and the drive motor (2) is connected to the drive wheels (201) via a transmission belt.

5. A disc player according to claim 4, characterized in that: A frequency converter (202) is fixedly installed on the right side of the drive wheel (201). A rotating rod (203) is fixedly connected to the right end of the drive wheel (201). The rotating rod (203) is rotatably connected to the frequency converter (202) and passes through the frequency converter (202) to be fixedly connected to the left end of the polishing wheel (108).

6. A disc player according to claim 3, characterized in that: A water delivery pipe (301) is fixedly installed on the left end of the water pump (3), and a water flow alarm (302) is fixedly installed on the surface of the water delivery pipe (301). The water flow alarm (302) is matched with the alarm (105).

7. A disc player according to claim 6, characterized in that: The water outlet of the water supply pipe (301) is located above the rear end of the polishing tank (106).

8. A disc player according to claim 1, characterized in that: The fan (4) has an air inlet channel at the bottom and an air outlet channel on the left side, with the outlet of the air outlet channel connected to the filter element (109).

9. A disc player according to claim 8, characterized in that: The air inlet of the air inlet channel is connected to the polishing tank (106).

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