A porcelain dipping glaze machine

By designing the Linglong Porcelain Glazing Machine, a porous structure with an adsorption head similar in shape to the inner cavity of ceramic ware is used to achieve negative pressure adsorption and air blowing operations. This solves the problems of low efficiency and low yield of manual glazing, realizes automated glazing of ceramic ware, improves production efficiency and yield, and reduces material costs.

CN224407978UActive Publication Date: 2026-06-26ZHIXINLONG TECH (GUANGDONG) CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
ZHIXINLONG TECH (GUANGDONG) CO LTD
Filing Date
2025-07-07
Publication Date
2026-06-26

AI Technical Summary

Technical Problem

In the current production of Linglong porcelain, manual glazing is inefficient, yields low quality, and is labor-intensive, so there is a need to improve the level of automated production.

Method used

The exquisite porcelain glazing machine, which includes a frame, a moving device, a telescopic cylinder, and an adsorption head, achieves negative pressure adsorption and air blowing through a porous structure with an adsorption head that is similar in shape to the inner cavity of the ceramic ware, thus realizing the automated glazing process of the ceramic ware.

Benefits of technology

It has enabled automated glazing of ceramic ware, improved production efficiency, reduced material costs, reduced porosity defects, and achieved fully automated and continuous production.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model is specifically related to a kind of exquisite porcelain glaze dipping machine. Including frame and moving device, the frame is equipped with conveyer belt, the moving device is set in conveyer belt, the moving device includes telescopic cylinder and ventilation component, telescopic cylinder terminal is equipped with suction head, suction head appearance is similar with ceramic utensil inner cavity shape, suction head is porous structure, suction head central is equipped with suction cup, suction cup is communicated with ventilation component, when suction head extends into ceramic utensil inner cavity, ventilation component exhausts, suction cup adsorbs ceramic utensil to make it and suction head form an entirety, ventilation component blows to make suction cup and ceramic utensil separate, and ventilation component also blows into the porous structure of suction head, so that moisture adsorbed by suction head is blown out. The utility model has the beneficial effects that moving device is used to connect suction head to automatically position glaze suction, manual operation is saved. Drainage function is used to realize repeated use of suction head, reduce material manufacturing cost. Multiple suction heads are used to simultaneously suck glaze, which can greatly improve production efficiency.
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Description

Technical Field

[0001] This utility model relates to the field of ceramic grouting, specifically to a delicate porcelain glazing machine. Background Technology

[0002] Existing openwork porcelain uses manual glazing to fill the glaze holes. Manual glazing is slow, has a low yield, and is labor-intensive. Therefore, it is necessary to further increase production and yield and promote production automation. Utility Model Content

[0003] The purpose of this invention is to provide an automated glazing machine for delicate porcelain.

[0004] The above objectives are achieved in this way.

[0005] A delicate porcelain glazing machine includes a frame and a moving device. The moving device is mounted on the frame and reciprocates along the frame. The moving device includes a telescopic cylinder and a ventilation component. The end of the telescopic cylinder is equipped with an adsorption head. The shape of the adsorption head is similar to the inner cavity of the ceramic ware. The adsorption head has a porous structure and a suction cup in the center of the adsorption head. The suction cup is connected to the ventilation component. When the adsorption head is inserted into the inner cavity of the ceramic ware, the ventilation component draws air, and a negative pressure is formed in the cavity between the suction cup and the inner surface of the ceramic ware it adsorbs, so that the ceramic ware and the adsorption head form a whole. The moving device drives the whole formed by the ceramic ware and the adsorption head to be immersed in liquid glaze. The adsorption head adsorbs the liquid glaze and enters the delicate holes on the ceramic ware. After glazing for a period of time, the moving device drives the ceramic ware and the adsorption head to leave the glaze liquid.

[0006] When the ventilation component blows air into the cavity between the suction cup and the inner surface of the ceramic utensil, the suction cup separates from the ceramic utensil, and the ventilation component also blows air into the porous structure of the suction head, causing the moisture adsorbed by the suction head to be blown out.

[0007] By using a moving device in conjunction with a telescopic cylinder, the adsorption head can move freely in three directions, making subsequent processes more convenient and reducing restrictions on equipment placement.

[0008] After completing the adsorption process, the adsorption head is blew air to remove the adsorbed moisture, allowing the porous structure inside the adsorption head to dry again. This allows for multiple reuses and reduces costs.

[0009] The objective of this utility model can also be optimized by the following technical measures.

[0010] Preferably, the frame is provided with a first storage layer, a second storage layer and a third storage layer. The first storage layer is provided with a glazing tank, the second storage layer is provided with a positioning tray for placing ceramic utensils, and the third storage layer is provided with a conveyor belt. The suction head moves up, down and left and right with the cooperation of a moving device to pick up the ceramic utensils from the storage box and immerse the ceramic utensils as a whole into the glazing tank.

[0011] Furthermore, the moving device includes a traversing device and a lifting device, the lifting device being mounted on the traversing device, and the traversing device being mounted on the conveyor belt and reciprocating along the conveyor belt.

[0012] Preferably, the number of adsorption heads is two or more, and the number of corresponding telescopic cylinders corresponds to the number of adsorption heads.

[0013] After adopting the above technical solution, the beneficial effects of this utility model are as follows: ① The mobile device is connected to the adsorption head for automatic positioning and glaze suction, eliminating the need for manual operation.

[0014] ② The glaze is dipped in water instead of glaze paste to reduce the porosity defects in the glaze.

[0015] ③ The drainage function allows for repeated use of the adsorption head, reducing material manufacturing costs.

[0016] ④ Using a multi-station adsorption head to simultaneously adsorb glaze can greatly improve production efficiency.

[0017] ⑤ Connecting a conveyor belt to a moving device, an adsorption head, and an automatic cleaning and drying device can achieve fully automated and continuous production of Linglong porcelain. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the present invention.

[0019] Figure 2 This is a rear view of the present invention.

[0020] Figure 3 This is the left view of the present invention.

[0021] Figure 4 This is a top view of the present invention.

[0022] Figure 5 This is a schematic diagram of the adsorption head.

[0023] Figure 6 This is an AA cross-sectional view of the adsorption head. Detailed Implementation

[0024] The present invention will be further described below with reference to the accompanying drawings and specific embodiments.

[0025] Combination Figures 1 to 3 A glazing machine for delicate porcelain includes a frame 1 and a moving device. The frame 1 has a first storage layer 11, a second storage layer 12, and a third storage layer 13. The first storage layer 11 has a glazing tank 4, the second storage layer 12 has a positioning tray 7 for placing ceramic utensils, and the third storage layer 13 has a conveyor belt 8. The moving device includes a transverse moving device 2, a lifting device 5, a telescopic cylinder 3, and a ventilation component. The telescopic cylinder 3 is mounted on the lifting device 5, the lifting device 5 is mounted on the transverse moving device 2, and the transverse moving device 2 is mounted on the conveyor belt 8 and reciprocates along the conveyor belt 8. The end of the telescopic cylinder 3 has an adsorption head 6. The adsorption head 6 moves up, down, left, and right with the moving device to pick up ceramic utensils from the positioning tray 7. The moving device drives the ceramic utensils and the adsorption head 6 to be immersed as a whole into the glazing tank 4. The adsorption head 6 adsorbs liquid glaze into the delicate holes on the ceramic utensils. After glazing for a period of time, the moving device drives the ceramic utensils and the adsorption head 6 to leave the glaze liquid. The number of adsorption heads 6 is two or more, and the number of telescopic cylinders 3 corresponds to the number of adsorption heads 6. The number of adsorption heads 6 varies with the production plan.

[0026] Combination Figures 5 to 6 The shape of the adsorption head 6 is similar to that of the inner cavity of the ceramic ware. The adsorption head 6 has a porous adsorption structure. A suction cup 91 is provided in the center of the adsorption head 6. The suction cup 91 is connected to the ventilation component. When the adsorption head 6 is inserted into the inner cavity of the ceramic ware, the ventilation component draws air, and a negative pressure is formed in the cavity between the suction cup 91 and the inner surface of the ceramic ware it adsorbs, so that the ceramic ware and the adsorption head 6 form a whole. When the ventilation component blows air into the cavity between the suction cup 91 and the inner surface of the ceramic ware it adsorbs, the suction cup 91 separates from the ceramic ware, and the ventilation component also blows air into the porous structure of the adsorption head 6, so that the moisture adsorbed by the adsorption head 6 is blown out.

[0027] This utility model is mainly used to fill the "eyes" in exquisite porcelain. The process method used in this utility model is as follows:

[0028] ① First, use Linglong glaze to prepare glaze of the appropriate concentration in the glaze dipping bucket for later use.

[0029] ② Place the carved ceramic utensil on the positioning tray.

[0030] ③Then use the adsorption head to automatically adsorb the ceramic utensils and immerse them in the glaze.

[0031] ④ Soak the ceramic ware in the glaze for 2-3 minutes, then lift it out and place it on the automatic cleaning machine.

[0032] ⑤ Use a sponge to clean both sides of the glazed bisque.

[0033] ⑥ Transfer the clean, openwork glazed porcelain blank to a drying oven to dry.

[0034] ⑦ Finally, apply a transparent glaze to the dried Linglong glaze unglazed body and send it to a high-temperature kiln for firing.

[0035] This utility model completes steps ① to ④, and subsequent steps are not within the scope of operation of this utility model.

Claims

1. A porcelain dipping machine for thin-walled articles, characterized in that: The device includes a frame and a moving device. The moving device is mounted on the frame and reciprocates along the frame. The moving device includes a telescopic cylinder and a ventilation component. The end of the telescopic cylinder is equipped with an adsorption head. The shape of the adsorption head is similar to the inner cavity of the ceramic ware. The adsorption head has a porous structure and a suction cup is located in the center of the adsorption head. The suction cup is connected to the ventilation component. When the adsorption head is inserted into the inner cavity of the ceramic ware, the ventilation component draws air, and a negative pressure is formed in the cavity between the suction cup and the inner surface of the ceramic ware it adsorbs, so that the ceramic ware and the adsorption head form a whole. The moving device drives the whole formed by the ceramic ware and the adsorption head to be immersed in liquid glaze. The adsorption head adsorbs the liquid glaze and enters the intricate holes on the ceramic ware. After being immersed in glaze for a period of time, the moving device drives the ceramic ware and the adsorption head to leave the glaze liquid. When the ventilation component blows air into the cavity between the suction cup and the inner surface of the ceramic utensil, the suction cup separates from the ceramic utensil, and the ventilation component also blows air into the porous structure of the suction head, causing the moisture adsorbed by the suction head to be blown out.

2. The porcelain dipping glaze machine of claim 1, wherein: The frame is provided with a first storage layer, a second storage layer and a third storage layer. The first storage layer is provided with a glazing tank, the second storage layer is provided with a positioning tray for placing ceramic utensils, and the third storage layer is provided with a conveyor belt. The suction head moves up, down and left and right with the cooperation of a moving device to pick up the ceramic utensils from the storage box and immerse the ceramic utensils as a whole into the glazing tank.

3. The porcelain dipping glaze machine of claim 2, wherein: The moving device includes a traversing device and a lifting device. The lifting device is mounted on the traversing device, which is mounted on the conveyor belt and reciprocates along the conveyor belt.

4. The exquisite porcelain glazing machine according to claim 1, characterized in that: The number of adsorption heads is two or more.