Mortar processing mixing device
By introducing a combination design of multiple mixing racks and a revolving mixing shaft into the mixing device, the problem of dead zones in mixing is solved, and a more efficient mixing effect is achieved.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- ZHANJIANG XINGUOYANG BUILDING MATERIALS CO LTD
- Filing Date
- 2025-05-07
- Publication Date
- 2026-06-26
AI Technical Summary
In existing technologies, the limited coverage of the stirring blades makes it easy to form dead zones during the mixing process, which reduces the mixing efficiency.
The design employs a combination of multiple mixing racks and a revolving mixing shaft. By coordinating the oscillating shaft and the revolving mixing shaft, the mixing coverage area is expanded, and the dead zones of mixing are reduced. Combined with the first and second drive mechanisms, the mixing tank is oscillating and revolving, thereby improving the mixing efficiency.
It significantly reduces dead zones in the mixing process, improves mixing efficiency, and achieves a more uniform mixing effect.
Smart Images

Figure CN224408012U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of mortar processing, and in particular to a mortar mixing device. Background Technology
[0002] Mortar is a widely used material in building construction, mainly used for bonding bricks and stones, filling gaps, and smoothing surfaces. During mortar processing, a mixing device is needed to mix mortar raw materials (such as cement, sand, water, and various additives) in a specific ratio.
[0003] Currently, most mortar mixing processes utilize a single mixing shaft. However, due to the limited coverage of the mixing blades, dead zones can easily form during mixing, meaning that materials in certain areas may not fully contact the blades. To achieve the desired mixing effect, it is often necessary to extend the mixing time, thereby reducing mixing efficiency. Utility Model Content
[0004] This utility model aims to at least partially solve one of the technical problems in the related art.
[0005] Therefore, the purpose of this utility model is to propose a mortar processing mixing device that can effectively expand the mixing coverage area during the mixing process, significantly reduce the existence of mixing dead corners, and thus effectively improve the mixing efficiency.
[0006] To achieve the above objectives, this utility model proposes a mortar mixing device, comprising a support, a mixing tank, a first driving mechanism, a second driving mechanism, and a discharge assembly. The mixing tank is disposed inside the support, with a cap on its top. Two swing shafts are provided on both sides of the mixing tank, and each swing shaft is rotatably connected to the support. The first driving mechanism is disposed on one side of the support and connected to the swing shafts. A rotating shaft is provided inside the mixing tank, and multiple stirring racks are connected to the rotating shafts. Multiple stirring rods are provided on each stirring rack, and multiple revolving stirring shafts are arranged around the stirring racks. The second driving mechanism is disposed on the cap and is connected to both the rotating shaft and the revolving stirring shafts. The discharge assembly is disposed at the bottom of the mixing tank.
[0007] The mortar mixing device of this invention can effectively expand the mixing coverage area during the mixing process, significantly reduce the existence of mixing dead corners, and thus effectively improve the mixing efficiency.
[0008] In addition, the mortar processing and mixing device proposed in the application may also have the following additional technical features:
[0009] Specifically, the first driving mechanism includes a rotating ring, an arc-shaped rack, a first driver, multiple connecting rods, an incomplete gear, and a gear. The rotating ring is located on one side of the bracket, the arc-shaped rack is connected to the inner wall of the rotating ring, the first driver is mounted on the bracket, the multiple connecting rods are respectively connected to the output end of the first driver, the rotating ring is connected to the multiple connecting rods, the incomplete gear is connected to the output end of the first driver, the gear meshes with the incomplete gear, the arc-shaped rack meshes with the gear, and the swing shaft passes through the bracket and is connected to the gear.
[0010] Specifically, the second drive mechanism includes a gear ring, multiple support rods, multiple orbital gears, a fixed frame, a second driver, and a rotating frame. The multiple support rods are respectively connected to the gear ring and are respectively disposed on the cover. The multiple orbital gears mesh with the gear ring. The fixed frame is disposed on the cover. The second driver is disposed on the fixed frame. The rotating shaft passes through the cover and is connected to the output end of the second driver. The cover has an annular hole. The multiple orbital stirring shafts pass through the annular hole and are connected to the corresponding orbital gears. The rotating frame is connected to the rotating shaft, and the multiple orbital stirring shafts are rotatably connected to the rotating frame.
[0011] Specifically, the discharge assembly includes a discharge pipe and a valve, wherein the discharge pipe is connected to the bottom surface of the mixing tank, and the valve is disposed on the discharge pipe.
[0012] Specifically, a feed hopper is connected to one side of the mixing tank.
[0013] Additional aspects and advantages of this invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. Attached Figure Description
[0014] The above and / or additional aspects and advantages of this utility model will become apparent and readily understood from the following description of the embodiments taken in conjunction with the accompanying drawings, in which:
[0015] Figure 1 This is a cross-sectional view of the mortar processing and mixing device of this utility model;
[0016] Figure 2 This is a side view of the rotating ring of the mortar processing and mixing device of this utility model;
[0017] Figure 3 This is a top view of the toothed ring of the mortar processing and mixing device of this utility model.
[0018] As shown in the figure: 10, bracket; 20, mixing tank; 21, cover; 22, annular hole; 23, feed hopper; 30, swing shaft; 40, first drive mechanism; 41, rotating ring; 42, arc rack; 43, first driver; 44, connecting rod; 45, incomplete gear; 46, gear; 51, rotating shaft; 52, stirring frame; 53, stirring rod; 54, revolution stirring shaft; 60, second drive mechanism; 61, gear ring; 62, support rod; 63, revolution gear; 64, fixed frame; 65, second driver; 66, rotating frame; 70, discharge assembly; 71, discharge pipe; 72, valve. Detailed Implementation
[0019] The embodiments of the present invention are described in detail below, examples of which are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain the present invention, and should not be construed as limiting the present invention. Rather, the embodiments of the present invention include all variations, modifications, and equivalents falling within the spirit and scope of the appended claims.
[0020] The mortar processing and mixing device of this utility model embodiment will be described below with reference to the accompanying drawings.
[0021] like Figure 1 and Figure 2 As shown, the mortar processing and mixing device of this utility model embodiment may include a support 10, a mixing tank 20, a first driving mechanism 40, a second driving mechanism 60, and a discharge assembly 70. The mixing tank 20 is disposed inside the support 10, and a cover 21 is provided on the top of the mixing tank 20. A swing shaft 30 is provided on both sides of the mixing tank 20, and the two swing shafts 30 are rotatably connected to the support 10 respectively. The first driving mechanism 40 is disposed on one side of the support 10 and is connected to the swing shaft 30.
[0022] The mixing tank 20 is equipped with a rotating shaft 51, which is connected to multiple stirring racks 52. Multiple stirring rods 53 are provided on the stirring racks 52, and multiple revolving stirring shafts 54 are arranged around the multiple stirring racks 52. The second drive mechanism 60 is provided on the cover 21, and the second drive mechanism 60 is connected to the rotating shaft 51 and the revolving stirring shafts 54 respectively.
[0023] It should be noted that the mixing blades of the revolution mixing shaft 54 and the mixing rod 53 are staggered, so that the mixing rod 53 and the mixing blades of the revolution mixing shaft 54 can mix the mortar raw materials at different positions, which can cover more areas and reduce the number of dead corners in the mixing.
[0024] The discharge assembly 70 is located at the bottom of the mixing tank 20.
[0025] Specifically, the staff first opens the cover 21, then puts various raw materials needed for mortar mixing into the mixing tank 20, then places the rotating shaft 51 and the revolution mixing shaft 54 into the mortar raw materials, puts the cover 21 back on the top of the mixing tank 20, and starts the second drive mechanism 60 to drive the rotating shaft 51 and the mixing frame 52 to rotate. The mixing frame 52 and the mixing rod 53 mix the mortar raw materials. During the rotation of the mixing frame 52, multiple revolution mixing shafts 54 will rotate around the rotating shaft 51 while rotating on their own axis, reducing the mixing dead angle and improving the mixing efficiency.
[0026] During this mixing process, the first drive mechanism 40 is activated, which drives the swing shaft 30 to reciprocate at a small angle, thereby driving the mixing tank 20 to swing at a small angle. During the swinging process, the material in the mixing tank 20 is always in a dynamic rolling state, which further improves the mixing efficiency of the mortar raw materials. After the mixing is completed, the mortar is discharged through the discharge component 70.
[0027] The mortar mixing device of this utility model can effectively expand the mixing coverage area during the mixing process, significantly reduce the existence of mixing dead corners, and thus effectively improve the mixing efficiency.
[0028] In one embodiment of this utility model, such as Figure 1 and Figure 2 As shown, the first drive mechanism 40 includes a rotating ring 41, an arc-shaped rack 42, a first driver 43, multiple connecting rods 44, an incomplete gear 45, and a gear 46.
[0029] Among them, the rotating ring 41 is located on one side of the bracket 10, the arc-shaped rack 42 is connected to the inner wall of the rotating ring 41, the first driver 43 is mounted on the bracket 10, multiple connecting rods 44 are respectively connected to the output end of the first driver 43, the rotating ring 41 is connected to multiple connecting rods 44, the incomplete gear 45 is connected to the output end of the first driver 43, the gear 46 meshes with the incomplete gear 45, the arc-shaped rack 42 meshes with the gear 46, and the swing shaft 30 passes through the bracket 10 and is connected to the gear 46.
[0030] It should be noted that the first driver 43 described in this embodiment can be a motor, which can drive the incomplete gear 45, connecting rod 44 and rotating ring 41 to rotate.
[0031] When the incomplete gear 45 rotates to mesh with the gear 46, it will drive the gear 46 and the swing shaft 30 to rotate. After the incomplete gear 45 disengages from the gear 46, the rotating ring 41 rotates to drive the arc rack 42 to mesh with the gear 46, which will drive the gear 46 and the swing shaft 30 to rotate in opposite directions, thereby realizing the reciprocating rotation of the swing shaft 30, and thus driving the mixing tank 20 to swing at a small angle.
[0032] In one embodiment of this utility model, such as Figure 1 and Figure 3 As shown, the second drive mechanism 60 includes a gear ring 61, multiple support rods 62, multiple orbital gears 63, a fixed frame 64, a second driver 65, and a rotating frame 66.
[0033] Among them, multiple support rods 62 are respectively connected to the gear ring 61, multiple support rods 62 are respectively set on the cover 21, multiple orbital gears 63 are respectively meshed with the gear ring 61, the fixed frame 64 is set on the cover 21, the second driver 65 is set on the fixed frame 64, the rotating shaft 51 passes through the cover 21 and is connected to the output end of the second driver 65, the cover 21 has an annular hole 22, multiple orbital stirring shafts 54 pass through the annular hole 22 and are respectively connected to the corresponding orbital gear 63, the rotating frame 66 is connected to the rotating shaft 51, and the multiple orbital stirring shafts 54 are respectively rotatably connected to the rotating frame 66.
[0034] It should be noted that the second driver 65 described in this embodiment can be a motor. The second driver 65 can drive the rotating shaft 51 and the stirring frame 52 to rotate. During the rotation of the stirring frame 52, multiple revolving gears 63 will move along the gear ring 61 respectively. Since the gear ring 61 is fixed, the multiple revolving gears 63 will rotate on their own when they move, thereby driving multiple revolving stirring shafts 54 to rotate around the rotating shaft 51 while rotating on their own, reducing the stirring dead angle and making the mixing more uniform.
[0035] In one embodiment of this utility model, such as Figure 1 As shown, the discharge assembly 70 includes a discharge pipe 71 and a valve 72. The discharge pipe 71 is connected to the bottom surface of the mixing tank 20, and the valve 72 is installed on the discharge pipe 71.
[0036] It is understandable that the discharge pipe 71 is set up to facilitate the discharge of the mixed mortar, and the valve 72 is used to facilitate the control of the opening and closing of the discharge pipe 71.
[0037] In one embodiment of this utility model, such as Figure 1 As shown, a feed hopper 23 is connected to one side of the mixing tank 20.
[0038] It is understandable that by setting up the feed hopper 23, it is convenient for workers to put the various raw materials needed for mortar mixing into the mixing tank 20.
[0039] In summary, the mortar processing and mixing device of this utility model can effectively expand the mixing coverage area during the mixing process, significantly reduce the existence of mixing dead corners, and thus effectively improve the mixing efficiency.
[0040] In the description of this specification, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one of that feature. In the description of this utility model, "a plurality of" means at least two, such as two, three, etc., unless otherwise explicitly specified.
[0041] In the description of this specification, the references to terms such as "one embodiment," "some embodiments," "example," "specific example," or "some examples," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples. Moreover, without contradiction, those skilled in the art can combine and integrate the different embodiments or examples described in this specification, as well as the features of different embodiments or examples.
[0042] Although embodiments of the present invention have been shown and described above, it is understood that the above embodiments are exemplary and should not be construed as limiting the present invention. Those skilled in the art can make changes, modifications, substitutions and variations to the above embodiments within the scope of the present invention.
Claims
1. A mortar mixing device, characterized in that, It includes a support frame, a mixing tank, a first drive mechanism, a second drive mechanism, and a discharge assembly, wherein, The mixing tank is located inside the support, and the top of the mixing tank is provided with a cover; Both sides of the mixing tank are provided with swing shafts, and the two swing shafts are rotatably connected to the bracket respectively. The first drive mechanism is disposed on one side of the bracket and is connected to the swing shaft; The mixing tank is equipped with a rotating shaft, which is connected to multiple stirring racks. Multiple stirring rods are installed on the stirring racks, and multiple revolving stirring shafts are arranged around the multiple stirring racks. The second drive mechanism is disposed on the cover, and the second drive mechanism is connected to the rotating shaft and the revolving stirring shaft respectively; The discharge assembly is located at the bottom of the mixing tank; The first drive mechanism includes a rotating ring, an arc-shaped rack, a first driver, multiple connecting rods, an incomplete gear, and a gear, wherein, The rotating ring is located on one side of the bracket, the arc-shaped rack is connected to the inner wall of the rotating ring, the first driver is mounted on the bracket, and the plurality of connecting rods are respectively connected to the output end of the first driver. The rotating ring is connected to the plurality of connecting rods. The incomplete gear is connected to the output end of the first driver, the gear meshes with the incomplete gear, the arc-shaped rack meshes with the gear, and the swing shaft passes through the bracket and is connected to the gear.
2. The mortar processing and mixing device according to claim 1, characterized in that, The second drive mechanism includes a gear ring, multiple support rods, multiple revolving gears, a fixed frame, a second driver, and a rotating frame, wherein, Multiple support rods are respectively connected to the gear ring, multiple support rods are respectively disposed on the cover, multiple planetary gears are respectively meshed with the gear ring, the fixed frame is disposed on the cover, the second driver is disposed on the fixed frame, and the rotating shaft passes through the cover and is connected to the output end of the second driver; The cover has an annular hole, and multiple revolution stirring shafts pass through the annular hole and are connected to the corresponding revolution gears. The rotating frame is connected to the rotating shaft, and the multiple revolution stirring shafts are rotatably connected to the rotating frame.
3. The mortar processing and mixing device according to claim 1, characterized in that, The discharge assembly includes a discharge pipe and a valve, wherein... The discharge pipe is connected to the bottom of the mixing tank, and the valve is installed on the discharge pipe.
4. The mortar processing and mixing device according to claim 1, characterized in that, A feed hopper is connected to one side of the mixing tank.