A continuous vulcanization processing device for silicone rubber

Abstract

The utility model discloses a kind of silicon rubber continuous vulcanization processing equipment, the utility model relates to silicon rubber continuous vulcanization processing technical field.It includes support frame, the support frame is provided with the installation mechanism for silicon rubber continuous vulcanization processing, installation mechanism includes, the utility model mouth mould main body is connected with sliding ring block by clamping assembly, sliding ring block one end fixedly connected shell, installation groove is opened in connecting shell inside, the fixed mounting block of mouth mould main body is clamped in installation groove, simultaneously, external force is applied to connecting shell, make sliding ring block slide in cavity groove, compression spring and telescopic sleeve rod, the other end of mouth mould main body is aligned on the positioning shell of discharge pipe, mounting block is subjected to the elastic force of connecting shell and spring, the positioning clamping lever of mouth mould main body outer wall is inserted into the positioning sliding slot inside positioning shell, realize the sliding connection of mouth mould main body and discharge pipe, to improve production efficiency by the design of elastic assembly and clamping assembly, conveniently dismount and install mouth mould.

Description

Technical Field

[0001] This utility model relates to the field of continuous vulcanization processing technology of silicone rubber, specifically to a continuous vulcanization processing equipment for silicone rubber. Background Technology

[0002] Silicone rubber, as a high-performance polymer elastic material, is widely used in aerospace, electronics, medical and health fields due to its excellent resistance to high and low temperatures, electrical insulation, and chemical stability. In the production and processing of silicone rubber, the continuous vulcanization process is a key step that determines product quality and production efficiency. Through extrusion molding and vulcanization, the silicone rubber molecules undergo a cross-linking reaction, forming products with specific properties.

[0003] The core purpose of the extruder in the continuous vulcanization processing equipment for silicone rubber is to transform silicone rubber raw materials into continuous profiles with specific shapes and structures through mechanical action, providing a molding basis for subsequent vulcanization processes. Then, for different products, the die needs to be replaced. In terms of die installation, traditional equipment often uses bolt fixing or an integrated structure for the die, which is cumbersome to disassemble and install, requiring a lot of time and manpower, and seriously affecting production efficiency. Therefore, this utility model provides a continuous vulcanization processing equipment for silicone rubber. Utility Model Content

[0004] To address the shortcomings of existing technologies, this utility model provides a continuous vulcanization processing equipment for silicone rubber, which solves the problem that the die needs to be replaced for different products. In terms of die installation, traditional equipment often uses bolt fixing or an integrated structure for the die, which makes the disassembly and installation process cumbersome and consumes a lot of time and manpower.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a continuous vulcanization processing equipment for silicone rubber, comprising a support frame, wherein the support frame is provided with an installation mechanism for continuous vulcanization processing of silicone rubber, the installation mechanism comprising:

[0006] The feeding assembly includes a support frame with a mounting platform fixed to the upper end, an extruder body fixed to the upper surface of the mounting platform, an extrusion shaft inside the extruder body, a feed inlet fixed to the upper end of the extruder body, and a mixing assembly for material entry inside the feed inlet.

[0007] The installation components include a cavity groove inside the outlet of the extruder body, a slip ring block connected by an elastic component inside the cavity groove, a die body connected by an engagement component inside the slip ring block, and a discharge pipe connected by a sliding component at one end of the die body.

[0008] Preferably, the stirring assembly includes a drive shaft rotatably connected inside the feed inlet, stirring rods are uniformly fixed on the outer wall of the drive shaft, and three sets of scraper supports are fixed on the upper outer wall of the drive shaft, the scraper supports being in close contact with the inner wall of the feed inlet.

[0009] Preferably, the elastic component includes a spring uniformly fixed to the inner wall of the cavity groove, a slip ring block fixedly connected to the other end of the spring, the slip ring block being slidably connected to the cavity groove, and a telescopic sleeve rod provided on the inner ring of the spring, with both ends of the telescopic sleeve rod being fixedly connected to the slip ring block and the inner wall of the cavity groove, respectively.

[0010] Preferably, the engaging assembly includes a connecting shell fixed at one end of a slip ring block, an installation groove is provided inside the connecting shell, an installation block is engaged inside the installation groove, and the die body is located at the other end of the installation block in a fixed connection.

[0011] Preferably, the sliding assembly includes positioning rods uniformly fixed to the outer wall of the die body, a vulcanizing chamber body fixed to the right side wall of the support frame, a discharge pipe located at the upper end of the vulcanizing chamber body, a positioning shell fixed to the upper end of the discharge pipe, and a positioning groove that slides with the positioning rod inside the positioning shell.

[0012] Preferably, a vulcanizing pipe is fixedly installed inside the vulcanizing chamber body, and a heating pipe with a threaded structure is uniformly fixed on the outer wall of the vulcanizing pipe. Heat dissipation grooves are uniformly opened on the outer wall of the vulcanizing chamber body.

[0013] Beneficial effects

[0014] This invention provides a continuous vulcanization processing equipment for silicone rubber. Compared with the prior art, it has the following advantages:

[0015] Firstly, the die body of this utility model is connected to the slip ring block via a snap-fit ​​assembly. One end of the slip ring block is fixedly connected to the outer shell, and an installation groove is opened inside the connecting shell. The installation block fixed at one end of the die body snaps into the installation groove. At the same time, an external force is applied to the connecting shell, causing the slip ring block to slide in the cavity groove, compressing the spring and telescopic sleeve, and aligning the other end of the die body with the positioning shell on the discharge pipe. The installation block is subjected to the elastic force of the connecting shell and the spring. The positioning clip rod on the outer wall of the die body is inserted into the positioning groove inside the positioning shell, realizing the sliding connection between the die body and the discharge pipe. Thus, through the design of the elastic assembly and the snap-fit ​​assembly, the die is easy to disassemble and install, improving production efficiency.

[0016] Secondly, this invention uses the stirring action of the stirring rod to fully mix the various components in the silicone rubber raw material, which helps to improve the performance and quality of the final product. The scraper bracket can clean the raw material on the inner wall of the feed inlet in a timely manner, avoiding raw material accumulation and blockage, and ensuring production continuity and stability. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0018] Figure 2 This is a schematic diagram of the main structure of the extruder of this utility model;

[0019] Figure 3 This is a schematic diagram of the main structure of the die of this utility model;

[0020] Figure 4 This is a schematic diagram of the main structure of the vulcanization chamber of this utility model.

[0021] In the diagram: 1. Support frame; 2. Mounting platform; 201. Extruder body; 202. Feed inlet; 203. Drive shaft; 204. Stirring rod; 205. Scraper bracket; 3. Extrusion shaft; 4. Discharge pipe; 401. Cavity groove; 402. Spring; 403. Telescopic sleeve rod; 404. Slip ring block; 405. Connecting shell; 406. Mounting groove; 407. Mounting block; 408. Die body; 409. Positioning clip; 5. Positioning shell; 501. Positioning slide; 6. Vulcanizing chamber body; 601. Heat dissipation groove; 602. Vulcanizing pipe; 603. Heating pipe. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] Please see Figure 1-4 This utility model provides a technical solution: a continuous vulcanization processing equipment for silicone rubber, including a support frame 1, on which an installation mechanism for continuous vulcanization processing of silicone rubber is provided, the installation mechanism including:

[0024] The feeding assembly includes a support frame 1 with a mounting platform 2 fixed at the upper end, an extruder body 201 fixed at the upper end of the mounting platform 2, an extrusion shaft 3 inside the extruder body 201, a feed inlet 202 fixed at the upper end of the extruder body 201, and a mixing assembly for material entry inside the feed inlet 202.

[0025] The installation components include an extruder body 201 with a cavity groove 401 inside the outlet, a slip ring block 404 connected by an elastic component inside the cavity groove 401, a die body 408 connected by an engagement component inside the slip ring block 404, and a discharge pipe 4 connected by a sliding component at one end of the die body 408.

[0026] In a preferred embodiment, the mixing assembly includes a drive shaft 203 rotatably connected inside the feed inlet 202. A mixing rod 204 is uniformly fixed to the outer wall of the drive shaft 203. Three sets of scraper supports 205 are fixed to the upper outer wall of the drive shaft 203. The scraper supports 205 are in close contact with the inner wall of the feed inlet 202. Silicone rubber raw material is added into the extruder body 201 through the feed inlet 202. The drive shaft 203 rotates via a motor, causing the mixing rods 204 uniformly fixed to the outer wall of the drive shaft 203 to rotate accordingly, mixing the incoming raw material and ensuring uniform mixing of its components. Simultaneously, the three sets of scraper supports 205 fixed to the upper outer wall of the drive shaft 203 also rotate. Since the scraper supports 205 are in close contact with the inner wall of the feed inlet 202, they scrape away the raw material adhering to the inner wall of the feed inlet 202 during rotation. The motor model is Y2-200L1-2Y.

[0027] The stirring action of the stirring rod 204 allows the various components in the silicone rubber raw material to be fully mixed, which helps to improve the performance and quality of the final product. The scraper bracket 205 can clean the raw material on the inner wall of the feed inlet 202 in a timely manner, avoiding raw material accumulation and blockage, and ensuring production continuity and stability.

[0028] In a preferred embodiment, the elastic component includes a spring 402 uniformly fixed to the inner wall of the cavity groove 401, a slip ring block 404 fixedly connected to the other end of the spring 402, and a sliding connection between the slip ring block 404 and the cavity groove 401. A telescopic sleeve 403 is provided on the inner ring of the spring 402, with both ends of the telescopic sleeve 403 fixedly connected to the slip ring block 404 and the inner wall of the cavity groove 401, respectively. The engaging component includes a connecting housing 405 fixed to one end of the slip ring block 404, and the interior of the connecting housing 405 is open. A mounting groove 406 is provided, and a mounting block 407 is engaged inside the mounting groove 406. The die body 408 is fixedly connected to the other end of the mounting block 407. The sliding assembly includes positioning rods 409 evenly fixed to the outer wall of the die body 408. A vulcanizing chamber body 6 is fixed to the right side wall of the support frame 1. The discharge pipe 4 is located at the upper end of the vulcanizing chamber body 6. A positioning shell 5 is fixed to the upper end of the discharge pipe 4. The positioning shell 5 has a positioning groove 501 that slides with the positioning rods 409 inside. The die body 408 is fixed to the other end of the mounting block 407. 8 is connected to the slip ring block 404 via a snap-fit ​​assembly. One end of the slip ring block 404 is fixedly connected to the housing 405. An installation groove 406 is opened inside the housing 405. The mounting block 407, which is fixed to one end of the die body 408, snaps into the installation groove 406. At the same time, an external force is applied to the housing 405, causing the slip ring block 404 to slide in the cavity groove 401, compressing the spring 402 and the telescopic sleeve 403, aligning the other end of the die body 408 with the positioning housing 5 on the discharge pipe 4. The mounting block 407 is subjected to the external force of the connection. The elastic force of the shell 405 and the spring 402 allows the positioning rod 409 on the outer wall of the die body 408 to be inserted into the positioning groove 501 inside the positioning shell 5, thus achieving a sliding connection between the die body 408 and the discharge pipe 4. Through the design of the elastic component and the locking component, the die is easy to disassemble and install, improving production efficiency. During the extrusion process, the die body 408 slides relative to the discharge pipe 4 as it is pushed forward by the extrusion shaft, but always maintains a stable connection, allowing the silicone rubber profile to be smoothly extruded from the die and enter the vulcanization chamber body 6 for vulcanization treatment.

[0029] The sliding connection between the positioning rod 409 and the positioning groove 501 ensures the stability of the die body 408 during the extrusion process, avoids deviation or shaking, and improves extrusion accuracy and quality. The elastic action of the spring 402 and the telescopic sleeve 403 keeps the slip ring block 404 in a stable position within the cavity groove 401, ensuring the stability and accuracy of the die during the extrusion process.

[0030] In a preferred embodiment, a vulcanizing pipe 602 is fixedly installed inside the vulcanizing chamber body 6. A heating pipe 603 with a threaded structure is uniformly fixed on the outer wall of the vulcanizing pipe 602. Heat dissipation grooves 601 are uniformly opened on the outer wall of the vulcanizing chamber body 6. After the silicone rubber profile is extruded from the extruder into the vulcanizing chamber body 6, the heating pipe 603 works to heat the vulcanizing pipe 602, raising the internal temperature of the vulcanizing pipe 602 to the temperature required for vulcanization. The silicone rubber profile undergoes a cross-linking reaction under the action of high temperature and vulcanizing agent in the vulcanizing pipe 602, forming a three-dimensional network structure and completing the vulcanization process. At the same time, heat dissipation grooves 601 are uniformly opened on the outer wall of the vulcanizing chamber body 6 to increase the contact area with the outside.

[0031] Furthermore, any content not described in detail in this specification is existing technology known to those skilled in the art.

[0032] During operation, the silicone rubber raw material is first added into the extruder body 201 through the feed port 202. The motor drives the drive shaft 203 to rotate, and the stirring rods 204, which are uniformly fixed on the outer wall of the drive shaft 203, rotate accordingly to stir the incoming raw material and make its components evenly mixed. At the same time, the three sets of scraper supports 205, which are fixed on the outer wall of the upper end of the drive shaft 203, also rotate together. Because the scraper supports 205 are in contact with the inner wall of the feed port 202, they scrape off the raw material adhering to the inner wall of the feed port 202 during the rotation.

[0033] Then, the die body 408 is connected to the slip ring block 404 via a snap-fit ​​assembly. Specifically, a mounting groove 406 is formed inside the connecting housing 405, which is fixed at one end of the slip ring block 404. A mounting block 407, fixed at one end of the die body 408, snaps into the mounting groove 406. Simultaneously, an external force is applied to the connecting housing 405, causing the slip ring block 404 to slide within the cavity groove 401, compressing the spring 402 and the telescopic sleeve 403. This aligns the other end of the die body 408 with the positioning housing 5 on the discharge pipe 4. The mounting block 407 is subjected to the elastic force of the connecting housing 405 and the spring 402. The positioning rod 409 on the outer wall of the 08 is inserted into the positioning groove 501 inside the positioning shell 5 to achieve a sliding connection between the die body 408 and the discharge pipe 4. Finally, after the silicone rubber profile enters the vulcanizing chamber body 6, the heating pipe 603 works to heat the vulcanizing pipe 602, raising the internal temperature of the vulcanizing pipe 602 to the temperature required for vulcanization. The silicone rubber profile undergoes a cross-linking reaction under the action of high temperature and vulcanizing agent in the vulcanizing pipe 602, forming a three-dimensional network structure and completing the vulcanization process. At the same time, the heat dissipation grooves 601 evenly opened on the outer wall of the vulcanizing chamber body 6 increase the contact area with the outside.

[0034] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0035] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A continuous vulcanization processing equipment for silicone rubber, comprising a support frame (1), characterized in that: The support frame (1) is provided with an installation mechanism for continuous vulcanization processing of silicone rubber. The installation mechanism includes: The feeding assembly includes a support frame (1) with a mounting platform (2) fixed at the upper end. An extruder body (201) is fixed at the upper end of the mounting platform (2). An extrusion shaft (3) is provided inside the extruder body (201). A feed inlet (202) is fixed at the upper end of the extruder body (201). A stirring assembly for material entry is provided inside the feed inlet (202). The installation components include an extruder body (201) with a cavity groove (401) inside the outlet. A slip ring block (404) connected by an elastic component is provided inside the cavity groove (401). A die body (408) connected by a locking component is provided inside the slip ring block (404). A discharge pipe (4) connected by a sliding component is provided at one end of the die body (408).

2. The continuous vulcanization processing equipment for silicone rubber according to claim 1, characterized in that: The stirring assembly includes a drive shaft (203) rotatably connected inside the feed inlet (202). Stirring rods (204) are uniformly fixed on the outer wall of the drive shaft (203). Three sets of scraper supports (205) are fixed on the upper outer wall of the drive shaft (203). The scraper supports (205) are in close contact with the inner wall of the feed inlet (202).

3. The continuous vulcanization processing equipment for silicone rubber according to claim 1, characterized in that: The elastic component includes a spring (402) uniformly fixed to the inner wall of a cavity groove (401), a slip ring block (404) fixedly connected to the other end of the spring (402), the slip ring block (404) being slidably connected to the cavity groove (401), and a telescopic sleeve rod (403) provided on the inner ring of the spring (402), the two ends of the telescopic sleeve rod (403) being fixedly connected to the slip ring block (404) and the inner wall of the cavity groove (401) respectively.

4. The continuous vulcanization processing equipment for silicone rubber according to claim 1, characterized in that: The engaging assembly includes a connecting shell (405) with one end of a slip ring block (404) fixed. The connecting shell (405) has an installation groove (406) inside. An installation block (407) is engaged inside the installation groove (406). The die body (408) is located at the other end of the installation block (407) and is fixedly connected.

5. The continuous vulcanization processing equipment for silicone rubber according to claim 1, characterized in that: The sliding assembly includes a positioning rod (409) uniformly fixed to the outer wall of the die body (408), a vulcanizing chamber body (6) fixed to the right side wall of the support frame (1), a discharge pipe (4) located at the upper end of the vulcanizing chamber body (6), a positioning shell (5) fixed to the upper end of the discharge pipe (4), and a positioning groove (501) that slides with the positioning rod (409) inside the positioning shell (5).

6. The continuous vulcanization processing equipment for silicone rubber according to claim 5, characterized in that: A vulcanizing pipe (602) is fixedly installed inside the vulcanizing chamber body (6). A heating pipe (603) with a threaded structure is uniformly fixed on the outer wall of the vulcanizing pipe (602). Heat dissipation grooves (601) are uniformly opened on the outer wall of the vulcanizing chamber body (6).

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