A special pressurized charging device

Abstract

The utility model provides a kind of special pressurizing feeding device, it is related to pressurizing feeding field, a kind of special pressurizing feeding device includes barrel, head, discharge assembly and mould assembly, by feeding fan through suction angle seat, and by feeding ball valve to barrel is filled with material, when needing to feed mould, by pressurized air pipe via pressurized angle seat valve to barrel is applied pre-pressure, guarantee the stability of pressure in processing process, make its fast and full feeding process, avoid the occurrence of product material shortage phenomenon, discharge cylinder drives rotary arm to make discharge carousel rotate, cooperate with feeding hose to rapidly hit the material in barrel into mould cavity, improve the flexibility and accuracy of discharge, and can accurately control product gram weight, the setting of observation component, convenient operator observes barrel internal condition anytime, timely makes corresponding adjustment, interference fit between multiple material gun and feeding hose, ensure that material is evenly injected into mould inside, guarantee the quality and consistency of product.

Description

Technical Field

[0001] This utility model relates to the field of pressurized feeding, and in particular to a special pressurized feeding device. Background Technology

[0002] In molding processes such as injection molding and die casting, the shape of the mold cavity is often quite complex, including various thin-walled parts, deep holes, and undercut structures. If there is not enough pressure to push the material into the mold, the material may not be able to completely fill these complex areas, resulting in short-shot phenomenon in the product. For example, when injection molding a plastic gear with a fine internal structure, without a pressurized feeding device, the plastic melt may only fill the outer contour of the gear and cannot enter the internal structure such as the tooth groove, making the product not meet the design requirements. The pressurized feeding device can provide enough power to overcome the resistance of the melt in the flow process, ensuring that the material can fill the entire mold cavity evenly and completely, thereby producing products with accurate dimensions and complete shape.

[0003] In material handling and molding processes, traditional pressurized feeding devices cannot provide a stable pressurized environment, resulting in uneven material filling or material shortages. In addition, the existing design may limit the operator's ability to adjust the discharge rate and position according to actual needs, making it difficult to observe the material status in the barrel in real time and hindering timely adjustments. When the material is injected into the mold through the material gun, uneven distribution may occur, affecting product quality and consistency.

[0004] Therefore, it is necessary to provide a new special pressurized feeding device to solve the above-mentioned technical problems. Utility Model Content

[0005] To solve the above-mentioned technical problems, this utility model provides a special pressurized feeding device.

[0006] This utility model provides a special pressurized feeding device comprising: a barrel body, a head, a discharge assembly, and a molding assembly. The discharge assembly is located inside the barrel body. A stainless steel filter screen is clamped between the top of the barrel body and the bottom of the head. The top of the barrel body and the bottom of the head are connected by multiple bolts. The four sides of the discharge assembly are fixedly connected to the inner wall of the bottom of the barrel body. The molding assembly and the discharge assembly are connected by multiple feeding hoses.

[0007] The discharge assembly includes a discharge turntable, a discharge base, and multiple discharge connectors. The bottom of the discharge turntable and the top of the discharge connectors are in close contact with each other, and the discharge turntable and the discharge base are rotatably connected by a rotating arm. Multiple equidistant discharge holes are opened on the surfaces of the discharge turntable and the discharge base, and the tops of the multiple discharge connectors are respectively located inside the multiple discharge holes. The bottom ends of the multiple discharge connectors are respectively interference-fitted to one end of the multiple feeding hoses.

[0008] Preferably, the top of the end cap is provided with a vent valve, and the bottom end of the vent valve is connected to the top of the end cap in an internal threaded manner. The outer surface of the end cap is provided with a pressure angle seat valve and a suction ball valve, and both the pressure angle seat valve and the suction ball valve are connected to the interior of the end cap in an internal threaded manner.

[0009] Preferably, a feeding ball valve and an observation component are arranged sequentially from top to bottom on one side of the barrel. The end of the feeding ball valve connected to the barrel is in communication with the inside of the barrel and is internally threaded. The observation component is bolted to one side of the barrel.

[0010] Preferably, the observation assembly includes a sight glass flange and a sight glass, the sight glass flange being clamped between the sight glass and the barrel body, and the sight glass being connected to the surface of the barrel body by bolts.

[0011] Preferably, the molding assembly includes a mold and a plurality of material guns, the discharge ends of the plurality of material guns are connected to the interior of the mold and are fixedly connected, and the feed ends of the plurality of material guns are respectively interference-fitted to the ends of the plurality of feeding hoses away from the discharge joint.

[0012] Preferably, the end of the rotating arm away from the discharge chassis is provided with a discharge cylinder, and the telescopic end of the discharge cylinder is rotatably connected to the end of the rotating arm away from the discharge chassis.

[0013] Preferably, the stainless steel filter screen has multiple filter holes equidistantly arranged around its inner surface.

[0014] Compared with related technologies, the special pressurized feeding device provided by this utility model has the following beneficial effects:

[0015] When pressurizing and feeding material into the mold, the material is replenished to the barrel through the suction angle seat and the material ball valve via the feeding fan. When feeding material into the mold, the barrel is first pre-pressurized through the pressurized air pipe and the pressurized angle seat valve to ensure the stability of the pressure during processing, enabling a fast and full feeding process and avoiding material shortages. The discharge cylinder pushes the rotating arm to rotate the discharge turntable, which, together with the feeding hose, quickly pumps the material in the barrel into the mold cavity, ensuring the flexibility and accuracy of the discharge and precise control of the product weight. In addition, the observation component allows operators to observe the internal condition of the barrel at any time and make timely adjustments. The interference fit between multiple material guns and the feeding hose ensures that the material is injected evenly into the mold, improving the quality and consistency of the product. Attached Figure Description

[0016] Figure 1 A schematic diagram of the overall structure of a special pressurized feeding device provided by this utility model;

[0017] Figure 2 A schematic diagram showing the disassembled structure of a special pressurized feeding device provided by this utility model;

[0018] Figure 3 A partially disassembled structural diagram of a special pressurized feeding device provided by this utility model;

[0019] Figure 4 A schematic diagram of the overall structure of the barrel, suction ball valve and observation component provided by this utility model;

[0020] Figure 5 This is a schematic diagram of the overall structure of the discharge assembly provided by this utility model;

[0021] Figure 6 A schematic diagram showing the disassembly structure of the discharge assembly provided by this utility model;

[0022] Figure 7 This is a schematic diagram of the overall structure of the molding assembly provided by this utility model.

[0023] Labels in the diagram: 1. Barrel body; 2. Stainless steel filter screen; 3. End cap; 4. Pressure angle seat valve; 5. Vent valve; 6. Suction ball valve; 7. Feed ball valve; 8. Sight glass flange; 9. Sight glass; 10. Discharge turntable; 11. Discharge base plate; 12. Discharge connector; 13. Rotating arm; 14. Discharge cylinder; 15. Feeding hose; 16. Mold; 17. Material gun; 18. Discharge hole; 19. Filter hole. Detailed Implementation

[0024] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0025] Please refer to the following: Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 as well as Figure 7 ,in, Figure 1 A schematic diagram of the overall structure of a special pressurized feeding device provided by this utility model; Figure 2 A schematic diagram showing the disassembled structure of a special pressurized feeding device provided by this utility model; Figure 3 A partially disassembled structural diagram of a special pressurized feeding device provided by this utility model; Figure 4 A schematic diagram of the overall structure of the barrel, suction ball valve and observation component provided by this utility model; Figure 5 This is a schematic diagram of the overall structure of the discharge assembly provided by this utility model; Figure 6 A schematic diagram showing the disassembly structure of the discharge assembly provided by this utility model; Figure 7 This is a schematic diagram of the overall structure of the molding assembly provided by this utility model.

[0026] In the specific implementation process, such as Figures 1-7 As shown, the present invention provides a special pressurized feeding device, including a barrel 1, a head 3, a discharge assembly and a molding assembly. The discharge assembly is located inside the barrel 1. A stainless steel filter screen 2 is clamped between the top of the barrel 1 and the bottom of the head 3. The top of the barrel 1 and the bottom of the head 3 are connected by multiple bolts. The four sides of the discharge assembly are fixedly connected to the inner wall of the bottom of the barrel 1. The molding assembly and the discharge assembly are connected by multiple feeding hoses 15.

[0027] It should be noted that the stainless steel filter screen 2 has multiple filter holes 19 equidistantly arranged around its inner surface.

[0028] The discharge assembly includes a discharge turntable 10, a discharge base plate 11, and multiple discharge connectors 12. The bottom of the discharge turntable 10 and the top of the discharge connectors 12 are in close contact with each other, and the discharge turntable 10 and the discharge base plate 11 are rotatably connected by a rotating arm 13. Multiple equidistant discharge holes 18 are opened on the surface of both the discharge turntable 10 and the discharge base plate 11, and the tops of the multiple discharge connectors 12 are respectively located inside the multiple discharge holes 18. The bottom ends of the multiple discharge connectors 12 are respectively interference-fitted to one end of multiple feeding hoses 15.

[0029] It should be noted that the discharge assembly located inside the barrel 1 includes a discharge turntable 10, a discharge base 11, and multiple discharge connectors 12. The bottom of the discharge turntable 10 and the top of the discharge connectors 12 are in close contact with each other, and the discharge turntable 10 and the discharge base 11 are rotatably connected by a rotating arm 13. This design makes the discharge process more flexible and allows the discharge position and rate to be adjusted according to actual needs. Multiple equidistant discharge holes 18 are provided on the surface of the discharge turntable 10 and the base. The tops of the multiple discharge connectors 12 are located inside these discharge holes 18, and the bottoms are interference-fitted to one end of multiple feeding hoses 15 to ensure the stability and reliability of material transmission.

[0030] The top of the end cap 3 is provided with a vent valve 5, and the bottom end of the vent valve 5 is connected to the top of the end cap 3 in an internal threaded manner. The outer surface of the end cap 3 is provided with a pressure angle seat valve 4 and a suction ball valve 6, both of which are connected to the inside of the end cap 3 in an internal threaded manner.

[0031] It should be noted that a vent valve 5 is provided at the top of the end cap 3. In addition, a pressure angle seat valve 4 and a suction ball valve 6 are also installed on the outer surface of the end cap 3. They are all connected to the inside of the end cap 3 and are also connected by internal threads. This design not only helps to achieve precise control of the pressure inside the barrel 1, but also effectively prevents external impurities from entering the system.

[0032] A feeding ball valve 7 and an observation component are arranged sequentially from top to bottom on one side of the barrel 1. The end of the feeding ball valve 7 connected to the barrel 1 is connected to the inside of the barrel 1 and is internally threaded. The observation component is installed on one side of the barrel 1 by bolts.

[0033] It should be noted that a feeding ball valve 7 and an observation assembly are arranged sequentially from top to bottom on one side of the barrel 1. The end of the feeding ball valve 7 connected to the barrel 1 communicates with the inside of the barrel 1 and adopts an internal thread connection, which facilitates the rapid replenishment of materials.

[0034] The observation assembly includes a sight glass flange 8 and a sight glass 9. The sight glass flange 8 is clamped between the sight glass 9 and the barrel 1, and the sight glass 9 is connected to the surface of the barrel 1 by bolts.

[0035] It should be noted that the observation assembly includes a sight glass flange 8 and a sight glass 9. The sight glass flange 8 is clamped between the sight glass 9 and the barrel 1, and the sight glass 9 is fixed to the surface of the barrel 1 with bolts, which makes it convenient for operators to monitor the status of the material inside the barrel 1 in real time.

[0036] The molding assembly includes a mold 16 and multiple material guns 17. The discharge ends of the multiple material guns 17 are connected to the interior of the mold 16 and are fixedly connected. The feed ends of the multiple material guns 17 are respectively interference-fitted to the ends of multiple feeding hoses 15 away from the discharge connector 12.

[0037] A discharge cylinder 14 is provided at the end of the rotating arm 13 away from the discharge chassis 11. The telescopic end of the discharge cylinder 14 is rotatably connected to the end of the rotating arm 13 away from the discharge chassis 11.

[0038] The working principle provided by this utility model is as follows:

[0039] When pressurizing and feeding material into mold 16, firstly, a feeding fan is used to feed material into barrel 1 through suction angle seat and material hopper pipe via feeding ball valve 7, ensuring that barrel 1 has sufficient material preparation. When mold 16 needs to be filled with material, a certain pre-pressure is applied to barrel 1 through pressurized air pipe via pressurized angle seat valve 4. This step ensures that material can be injected into mold 16 at a faster speed and higher efficiency during actual feeding. Then, discharge cylinder 14 pushes rotating arm 13 to rotate discharge turntable 10. At this time, the material inside barrel 1 will be quickly fed into mold cavity of mold 16 through feeding hose 15 under preset pressure. The pressurized feeding process is completed through the mutual linkage and cooperation between the above-mentioned device components.

[0040] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the content of this utility model specification and drawings, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.

Claims

1. A special pressurized charging device, characterized in that, include: The barrel (1), the end cap (3), the discharge assembly and the molding assembly are provided. The discharge assembly is located inside the barrel (1). A stainless steel filter screen (2) is sandwiched between the top of the barrel (1) and the bottom of the end cap (3). The top of the barrel (1) and the bottom of the end cap (3) are connected by multiple bolts. The four sides of the discharge assembly are fixedly connected to the inner wall of the bottom of the barrel (1). The molding assembly and the discharge assembly are connected by multiple feeding hoses (15). The discharge assembly includes a discharge turntable (10), a discharge base plate (11), and multiple discharge connectors (12). The bottom of the discharge turntable (10) is in close contact with the top of the discharge connectors (12), and the discharge turntable (10) and the discharge base plate (11) are rotatably connected by a rotating arm (13). Multiple equidistant discharge holes (18) are provided on the surfaces of the discharge turntable (10) and the discharge base plate (11), and the tops of the multiple discharge connectors (12) are respectively located inside the multiple discharge holes (18). The bottom ends of the multiple discharge connectors (12) are respectively interference-fitted to one end of the multiple feeding hoses (15).

2. The special pressurized charging device according to claim 1, characterized in that, The top of the end cap (3) is provided with a vent valve (5), and the bottom end of the vent valve (5) is connected to the top of the end cap (3) in an internal threaded manner. The outer surface of the end cap (3) is provided with a pressure angle seat valve (4) and a suction ball valve (6), and both the pressure angle seat valve (4) and the suction ball valve (6) are connected to the inside of the end cap (3) in an internal threaded manner.

3. The special pressurized charging device according to claim 2, characterized in that, The barrel (1) is provided with a feeding ball valve (7) and an observation component from top to bottom on one side. The feeding ball valve (7) is connected to the barrel (1) at one end and is connected to the inside of the barrel (1) by an internal thread. The observation component is installed on one side of the barrel (1) by bolts.

4. The special pressurized feeding device according to claim 3, characterized in that, The observation assembly includes a sight glass flange (8) and a sight glass (9). The sight glass flange (8) is clamped between the sight glass (9) and the barrel body (1), and the sight glass (9) is connected to the surface of the barrel body (1) by bolts.

5. The special pressurized feeding device according to claim 4, characterized in that, The molding assembly includes a mold (16) and multiple material guns (17). The discharge ends of the multiple material guns (17) are connected to the interior of the mold (16) and are fixedly connected. The feed ends of the multiple material guns (17) are respectively interference-fitted to the ends of the multiple feeding hoses (15) away from the discharge connector (12).

6. The special pressurized feeding device according to claim 5, characterized in that, The rotating arm (13) is provided with a discharge cylinder (14) at one end away from the discharge chassis (11), and the telescopic end of the discharge cylinder (14) is rotatably connected to the end of the rotating arm (13) away from the discharge chassis (11).

7. The special pressurized feeding device according to claim 6, characterized in that, The stainless steel filter screen (2) has multiple filter holes (19) equidistantly arranged around its inner surface.

Images