Photovoltaic cable coiling and bundling device

Abstract

The utility model relates to the technical fields of bundling device, especially a kind of photovoltaic cable coiling bundling device, it is convenient to make cable ring whole continuous bundling, after bundling is completed, cut off device is used to cut off bundling band, improve work efficiency and operation convenience;Including support seat, cable ring is placed on support seat;Further including driving device, support device, cut off device, C type ring, chuck, bundling band roll and guide roller, C type ring is rotatably installed on support seat by driving device, chuck is rotatably installed on the outer lateral wall of C type ring, bundling band roll is fixed by chuck clamping, two groups of guide rollers are rotatably installed on the outer lateral wall of C type ring, support device is set on support seat, and support device is used to support and rotate adjustment cable ring, cut off device is set on C type ring, and cut off device is used to cut off bundling band.

Description

Technical Field

[0001] This utility model relates to the technical field of bundling devices, and in particular to a photovoltaic cable coil bundling device. Background Technology

[0002] As a key transmission component in photovoltaic power generation systems, photovoltaic cables play a crucial role in efficiently and stably transmitting the electrical energy generated by solar panels to inverters or the power grid. During the production, transportation, and installation of photovoltaic cables, achieving efficient coiling and secure bundling has become a critical aspect for improving production efficiency, ensuring cable quality, and reducing transportation costs.

[0003] Currently, among existing cable bundling equipment, such as the patent with authorization announcement number CN216783977U, this application discloses a self-elastic cable processing bundling device, which relates to the field of cable processing technology. It includes a box, a motor is provided on one side of the bottom of the inner cavity of the box, an incomplete gear is provided at the top output end of the motor, a driven gear is provided on one side of the incomplete gear and meshed with the incomplete gear, and a first rotating rod is provided on the top of the driven gear. The motor is used as a power source to drive the incomplete gear to rotate, and the incomplete gear in turn drives the driven gear meshed with the incomplete gear to rotate.

[0004] However, it was found during the use of the device that it was not very effective at continuously binding the cable coils, which reduced work efficiency. Utility Model Content

[0005] To solve the above-mentioned technical problems, this utility model provides a photovoltaic cable coil bundling device that facilitates continuous bundling of the cable coil as a whole, and cuts the bundling tape with a cutting device after bundling, thereby improving work efficiency and ease of operation.

[0006] This utility model discloses a photovoltaic cable coiling and bundling device, including a support base on which the cable coil is placed; it also includes a driving device, a supporting device, a cutting device, a C-ring, a chuck, a bundling tape roll, and guide rollers. The C-ring is rotatably mounted on the support base via the driving device, the chuck is rotatably mounted on the outer wall of the C-ring, and the bundling tape roll is clamped and fixed by the chuck. Two sets of guide rollers are rotatably mounted on the outer wall of the C-ring. The supporting device is disposed on the support base and is used to support and rotate the cable coil. The cutting device is disposed on the C-ring and is used to cut the bundling tape. The cable coil is placed on the supporting device. The cable coil is passed through the notch of the C-ring, at which point the C-ring and the cable coil are staggered. The cable tie roll is clamped and fixed by a chuck. One end of the cable tie roll is fixed to the cable coil between two sets of guide rollers. Then, the C-ring is rotated by the drive device, causing the C-ring to move the cable tie roll circumferentially. During the circumferential movement of the cable tie roll, the cable tie is unwound and wrapped around the surface of the cable coil. At the same time, the cable coil is rotated by the support device, so that the cable coil is continuously bundled. After bundling, the cable tie is cut by the cutting device, which improves work efficiency and ease of operation.

[0007] Preferably, the driving device includes support shafts, support wheels, a first motor, pulleys, and belts. Four sets of support shafts are rotatably mounted on a support base, and four sets of support wheels are respectively mounted on the ends of the four sets of support shafts. A C-shaped ring is disposed between the four sets of support wheels, and magnets are installed inside the upper two sets of support wheels. The first motor is mounted on the outer wall of the support base, and the upper two sets of support shafts and the first motor are connected by pulleys and belts. After the first motor starts, it drives the upper two sets of support shafts to rotate synchronously via pulleys and belts, causing the upper two sets of support shafts to drive the upper two sets of support wheels to rotate. This causes the upper two sets of support wheels to drive the C-shaped ring to rotate through friction. By using magnetic force to attract the C-shaped ring to the upper two sets of support wheels, the stability of the C-shaped ring when its notch faces downwards as it passes the lower support wheel is improved, thus increasing the transmission efficiency of the C-shaped ring.

[0008] Preferably, the cutting device includes a first cutter, an electric cylinder, and a second cutter. The first cutter is slidably mounted on a C-ring, and the second cutter is fixedly mounted on the C-ring. The second cutter corresponds to the position of the first cutter. The electric cylinder is mounted on the C-ring, and the moving end of the electric cylinder is connected to the first cutter. The cable tie is conveyed between the first and second cutters. After the cable loop is bundled, the electric cylinder drives the first cutter to move closer to the second cutter, so that the first and second cutters cooperate to cut the cable tie.

[0009] Preferably, the support device includes a first support wheel, a second support wheel, and a second motor. The first and second support wheels are rotatably mounted on a support base, and the second motor is mounted on the support base. The output of the second motor is connected to the second support wheel. The cable coil is placed on the first and second support wheels, so that the first and second support wheels limit and support it. The second motor drives the second support wheel to rotate, thereby driving the cable coil to rotate.

[0010] Preferably, it also includes a rotational damper, which is installed on the outer wall of the C-ring and connected to the rotating end of the chuck; when the cable tie roll rotates and unwinds, it drives the chuck to rotate, and the rotational damper provides resistance to the rotation of the chuck, thereby improving the binding and tightening effect of the cable tie on the cable ring.

[0011] Preferably, it also includes a limiting plate, which is set on the outer wall of the C-ring; by cooperating with the four sets of support wheels, the limiting effect of the C-ring during rotation is improved.

[0012] Preferably, the surface of the second support wheel is provided with anti-slip texture; this improves the convenience of the second support wheel driving the cable coil to rotate.

[0013] Compared with the prior art, the beneficial effects of this utility model are as follows: The cable coil is placed on the support device and passes through the notch of the C-ring. At this time, the C-ring and the cable coil are staggered. The bundling tape roll is clamped and fixed by the chuck. One end of the bundling tape on the bundling tape roll is fixed to the cable coil between two sets of guide rollers. Then, the C-ring is rotated by the drive device, which causes the C-ring to move the bundling tape roll circumferentially. During the circumferential movement of the bundling tape roll, the bundling tape is unwound and wrapped around the surface of the cable coil. At the same time, the cable coil is rotated by the support device, so that the cable coil is continuously bundled. After the bundling is completed, the bundling tape is cut by the cutting device, which improves work efficiency and operation convenience. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the isometric structure of this utility model;

[0015] Figure 2 This is a partial isometric structural diagram of the connection between the C-ring and the chuck, etc.

[0016] Figure 3 This is an isometric structural diagram showing the connection between the support shaft and the support wheel, etc.

[0017] Figure 4 This is a partial isometric structural diagram of the connection between the C-ring and the guide roller, etc.

[0018] Figure 5 This is a partial isometric structural diagram showing the connection between the C-ring and the rotational damper.

[0019] The following are labels in the attached diagram: 1. Support base; 2. C-ring; 3. Chuck; 4. Strapping tape roll; 5. Guide roller; 6. Support shaft; 7. Support wheel; 8. First motor; 9. Pulley; 10. Belt; 11. First cutter; 12. Electric cylinder; 13. Second cutter; 14. First support wheel; 15. Second support wheel; 16. Second motor; 17. Rotation damper; 18. Limiting plate. Detailed Implementation

[0020] To facilitate understanding of this utility model, a more complete description will be given below with reference to the accompanying drawings. This utility model can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided to make the disclosure of this utility model more thorough and complete. Example 1

[0021] like Figures 1 to 5 As shown, this utility model discloses a photovoltaic cable coiling and bundling device, including a support base 1 on which the cable coil is placed; it also includes a driving device, a supporting device, a cutting device, a C-ring 2, a chuck 3, a bundling tape roll 4, and guide rollers 5. The C-ring 2 is rotatably mounted on the support base 1 by the driving device, the chuck 3 is rotatably mounted on the outer wall of the C-ring 2, the bundling tape roll 4 is clamped and fixed by the chuck 3, and two sets of guide rollers 5 are rotatably mounted on the outer wall of the C-ring 2. The supporting device is set on the support base 1 and is used to support and rotate the cable coil. The cutting device is set on the C-ring 2 and is used to cut the bundling tape.

[0022] like Figure 3 As shown, the driving device includes a support shaft 6, a support wheel 7, a first motor 8, a pulley 9, and a belt 10. The four sets of support shafts 6 are rotatably mounted on the support base 1. The four sets of support wheels 7 are respectively mounted on the ends of the four sets of support shafts 6. A C-shaped ring 2 is set between the four sets of support wheels 7. Magnets are set in the upper two sets of support wheels 7. The first motor 8 is mounted on the outer wall of the support base 1. The upper two sets of support shafts 6 and the first motor 8 are driven by the pulley 9 and the belt 10.

[0023] In this embodiment, the cable coil is placed on the support device and passes through the notch of the C-ring 2. At this time, the C-ring 2 and the cable coil are staggered. The strapping tape roll 4 is clamped and fixed by the chuck 3. One end of the strapping tape on the strapping tape roll 4 is fixed to the cable coil between two sets of guide rollers 5. Then, the C-ring 2 is rotated by the drive device, which causes the C-ring 2 to move the strapping tape roll 4 circumferentially. During the circumferential movement of the strapping tape roll 4, the strapping tape is unwound and wrapped around the surface of the cable coil. At the same time, the cable coil is rotated by the support device, so that the cable coil is continuously strapped. After the strapping is completed, the strapping tape is cut by the cutting device, which improves work efficiency and operation convenience. Example 2

[0024] Based on Example 1, such as Figure 4 As shown, this utility model discloses a photovoltaic cable coiling and bundling device. The cutting device includes a first cutter 11, an electric cylinder 12, and a second cutter 13. The first cutter 11 is slidably mounted on a C-shaped ring 2, and the second cutter 13 is fixedly mounted on the C-shaped ring 2. The second cutter 13 is positioned corresponding to the first cutter 11. The electric cylinder 12 is mounted on the C-shaped ring 2, and the moving end of the electric cylinder 12 is connected to the first cutter 11.

[0025] like Figure 1 As shown, the support device includes a first support wheel 14, a second support wheel 15, and a second motor 16. The first support wheel 14 and the second support wheel 15 are both rotatably mounted on the support base 1. The second motor 16 is mounted on the support base 1, and the output of the second motor 16 is connected to the second support wheel 15.

[0026] like Figure 5 As shown, it also includes a rotation damper 17, which is installed on the outer wall of the C-ring 2 and connected to the rotating end of the chuck 3.

[0027] like Figure 5 As shown, it also includes a limiting plate 18, which is disposed on the outer wall of the C-ring 2;

[0028] like Figure 1 As shown, the surface of the second support wheel 15 is provided with anti-slip texture;

[0029] In this embodiment, after the first motor 8 starts, it drives the two upper sets of support shafts 6 to rotate synchronously through the pulley 9 and belt 10. This causes the two upper sets of support shafts 6 to drive the two upper sets of support wheels 7 to rotate, thereby causing the two upper sets of support wheels 7 to drive the C-shaped ring 2 to rotate through friction. By setting the two upper sets of support wheels 7 to magnetically attract the C-shaped ring 2, the stability of the C-shaped ring 2 when the notch is facing down as it passes the lower support wheel 7 is improved, and the transmission efficiency of the C-shaped ring 2 is improved. The cable tie is conveyed between the first cutter 11 and the second cutter 13. After the cable loop is bundled, the electric cylinder 12 drives the first cutter 11 to move closer to the second cutter 13, so that the first cutter 11 and the second cutter 13 cooperate to cut the cable tie.

[0030] This utility model discloses a photovoltaic cable coiling and bundling device. During operation, the cable coil is placed on a support device and passes through the notch of the C-ring 2, with the C-ring 2 and the cable coil staggered. The bundling tape roll 4 is clamped and fixed by a chuck 3. One end of the bundling tape on the roll 4 is fixed to the cable coil between two sets of guide rollers 5. Then, a drive device rotates the C-ring 2, causing it to move the bundling tape roll 4 circumferentially. During this circumferential movement, the bundling tape is unwound and wrapped around the surface of the cable coil. Simultaneously, the support device rotates the cable coil, resulting in continuous bundling of the entire cable coil. After bundling, the bundling tape is cut by a cutting device.

[0031] The chuck 3, first motor 8, electric cylinder 12, second motor 16 and rotation damping 17 of the photovoltaic cable coiling and bundling device of this utility model are commercially available. Technical personnel in this industry only need to install and operate them according to the accompanying instruction manual, without requiring any creative work from those skilled in the art.

[0032] The above description is only a preferred embodiment of the present utility model. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the technical principles of the present utility model, and these improvements and modifications should also be considered within the protection scope of the present utility model.

Claims

1. A photovoltaic cable coiling and bundling device, comprising a support base (1), wherein the cable coil is placed on the support base (1); characterized in that, It also includes a drive device, a support device, a cutting device, a C-ring (2), a chuck (3), a cable tie roll (4), and guide rollers (5). The C-ring (2) is rotatably mounted on the support base (1) by the drive device. The chuck (3) is rotatably mounted on the outer wall of the C-ring (2). The cable tie roll (4) is clamped and fixed by the chuck (3). Both sets of guide rollers (5) are rotatably mounted on the outer wall of the C-ring (2). The support device is set on the support base (1) and is used to support and rotate the cable ring. The cutting device is set on the C-ring (2) and is used to cut the cable tie.

2. The photovoltaic cable coiling and bundling device as described in claim 1, characterized in that, The drive device includes a support shaft (6), a support wheel (7), a first motor (8), a pulley (9), and a belt (10). The four sets of support shafts (6) are rotatably mounted on the support seat (1). The four sets of support wheels (7) are respectively mounted on the ends of the four sets of support shafts (6). A C-ring (2) is set between the four sets of support wheels (7). Magnets are set inside the two upper sets of support wheels (7). The first motor (8) is mounted on the outer wall of the support seat (1). The two upper sets of support shafts (6) and the first motor (8) are driven by the pulley (9) and the belt (10).

3. The photovoltaic cable coiling and bundling device as described in claim 1, characterized in that, The cutting device includes a first cutter (11), an electric cylinder (12), and a second cutter (13). The first cutter (11) is slidably mounted on a C-ring (2), and the second cutter (13) is fixedly mounted on the C-ring (2). The second cutter (13) is positioned corresponding to the first cutter (11). The electric cylinder (12) is mounted on the C-ring (2), and the moving end of the electric cylinder (12) is connected to the first cutter (11).

4. The photovoltaic cable coiling and bundling device as described in claim 1, characterized in that, The support device includes a first support wheel (14), a second support wheel (15), and a second motor (16). The first support wheel (14) and the second support wheel (15) are both rotatably mounted on the support base (1). The second motor (16) is mounted on the support base (1), and the output of the second motor (16) is connected to the second support wheel (15).

5. A photovoltaic cable coiling and bundling device as described in claim 1, characterized in that, It also includes a rotational damper (17), which is installed on the outer wall of the C-ring (2) and is connected to the rotating end of the chuck (3).

6. The photovoltaic cable coiling and bundling device as described in claim 1, characterized in that, It also includes a limiting plate (18), which is set on the outer wall of the C-ring (2).

7. A photovoltaic cable coiling and bundling device as described in claim 4, characterized in that, The surface of the second support wheel (15) is provided with anti-slip texture.

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