Tension regulating device for antistatic blended flame resistant yarn

By introducing a servo motor and other components into the yarn tension adjustment device, the yarn tension can be detected and adjusted automatically in real time, solving the problem of unstable yarn tension, improving yarn uniformity and production efficiency, and enhancing product quality and safety.

CN224411098UActive Publication Date: 2026-06-26ZHANGJIAGANG HENGFENG TEXTILE CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
ZHANGJIAGANG HENGFENG TEXTILE CO LTD
Filing Date
2025-07-25
Publication Date
2026-06-26

AI Technical Summary

Technical Problem

Existing yarn tension adjustment devices lack real-time yarn tension detection capabilities, making it impossible to accurately monitor changes in yarn tension. This results in unstable yarn tension, affecting the uniformity and precision of the weaving or sewing process. It may also lead to yarn breakage or uneven fabric, reducing product quality and production efficiency.

Method used

An adjustment system comprising servo motors, transmission gears, toothed plates, positioning rods, tension detection devices, electromagnetic coils, and guide wheels is used to detect yarn tension in real time and automatically adjust the position of the guide rollers to ensure the stability of yarn tension.

Benefits of technology

It achieves stable yarn tension, reduces yarn breakage and equipment wear, improves production efficiency and fabric quality, ensures yarn uniformity and flame retardant properties, and enhances product quality and safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides an anti -staticity blended flame -retardant yarn's tension adjusting device, including frame body, the left and right sides of frame body inside all swing joint have guide roller, the inside of frame body is provided with adjusting assembly, adjusting assembly includes servo motor, transmission gear, toothed plate, positioning rod, tension detection device, electromagnet, connecting rod, connecting frame and guide wheel, transmission gear swing joint is in frame body's rear side, toothed plate is located transmission gear surface's left and right sides, and two toothed plate and transmission gear surface's left and right sides are interlocked, can real -time detection yarn tension and automatic regulation guide roller's position through the setting of adjusting assembly, can keep yarn tension's stability, reduce broken end and equipment attrition, promote production efficiency and fabric quality, reduced manual intervention, adapt to a variety of production needs, ensure yarn's evenness and flame -retardant performance, and then improved product's quality and safety.
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Description

Technical Field

[0001] This utility model relates to a tension adjustment device for antistatic blended flame-retardant yarn, belonging to the field of yarn processing technology. Background Technology

[0002] Antistatic blended flame-retardant yarn is a high-performance yarn that combines antistatic and flame-retardant properties. It is typically made by finely blending natural fibers with flame-retardant and antistatic synthetic fibers, effectively preventing static electricity buildup while providing excellent fire resistance. Its antistatic properties reduce the harmful effects of static electricity on the human body, making it particularly suitable for high-tech industries and electronic equipment manufacturing where strict static electricity control is required; while its flame-retardant function slows the spread of flames, reducing the risk of fire accidents.

[0003] Existing yarn tension regulating devices, lacking real-time yarn tension detection capabilities, cannot accurately monitor yarn tension changes or automatically adjust the position of the guide rollers. This leads to unstable yarn tension, resulting in problems such as yarn slack or excessive tension. Consequently, the uniformity and precision of the yarn during weaving or sewing are affected. Overly tight yarn may cause fabric stretching deformation or excessive wear of machine parts, while overly loose yarn may cause yarn breakage or uneven fabric surface, thereby reducing product quality and production efficiency.

[0004] To address this, a tension adjustment device for antistatic blended flame-retardant yarns is proposed. Utility Model Content

[0005] In view of this, the present invention provides a tension adjustment device for antistatic blended flame-retardant yarn to solve or alleviate the technical problems existing in the prior art, and at least provides a beneficial option.

[0006] The technical solution of this utility model is implemented as follows: A tension adjustment device for antistatic blended flame-retardant yarn includes a frame, with guide rollers movably connected to both the left and right sides of the inner side of the frame. An adjustment component is provided on the inner side of the frame, the adjustment component including a servo motor, a transmission gear, a toothed plate, a positioning rod, a tension detection device, an electromagnetic coil, a connecting rod, a connecting frame, and a guide wheel. The transmission gear is movably connected to the rear side of the frame, the toothed plate is located on the left and right sides of the surface of the transmission gear, and the two toothed plates mesh with the left and right sides of the surface of the transmission gear. The tension detection device is fixedly connected to the inner side of the positioning rod, the electromagnetic coil is located on the inner side of the tension detection device, and is electrically connected to the tension detection device through electrodes. The connecting rod is fixedly connected to the other end of the electromagnetic coil.

[0007] More preferably, the connecting frame is fixedly connected to the lower end of the connecting rod, and the guide wheel is movably connected to the inner side of the connecting frame through a rotating shaft. The tension detection device, electromagnetic coil, connecting rod, connecting frame and guide wheel are all of several quantity and are equidistantly distributed along the inner sides of the two positioning rods.

[0008] More preferably, the positioning rod is bolted to the front side of the two toothed plates, and the two positioning rods are arranged obliquely symmetrically.

[0009] More preferably, the servo motor is fixedly connected to the inner side of the frame, and the output end of the servo motor is fixedly connected to the transmission gear.

[0010] More preferably, through slots are provided on both the left and right sides of the rear side of the frame, and the positioning rod extends through the through slots to the inner side of the frame.

[0011] More preferably, guide grooves are provided on both the left and right sides of the inner side of the through groove, and guide blocks are fixedly installed on both the left and right sides of the positioning rod, with the guide blocks slidably connected to the inner side of the guide groove.

[0012] More preferably, the inner side of the frame is provided with sliding grooves on both the left and right sides, and the end of the positioning rod away from the toothed plate is slidably connected to the inner side of the sliding groove.

[0013] The present invention has the following advantages due to the adoption of the above technical solution:

[0014] I. This utility model, through the setting of the adjustment component, can detect yarn tension in real time and automatically adjust the position of the guide roller, which can maintain the stability of yarn tension, reduce yarn breakage and equipment wear, improve production efficiency and fabric quality, reduce manual intervention, adapt to various production needs, ensure yarn uniformity and flame retardant properties, and thus improve product quality and safety.

[0015] Second, the present invention can ensure that the positioning rod moves along a predetermined trajectory by setting the through groove, and can connect the toothed plate by setting the guide groove and guide block, thereby improving the stability of the toothed plate during movement and preventing the toothed plate from falling off. The setting of the sliding groove can further improve the stability of the positioning rod during movement.

[0016] The above overview is for illustrative purposes only and is not intended to be limiting in any way. In addition to the illustrative aspects, embodiments, and features described above, further aspects, embodiments, and features of the present invention will become readily apparent from the accompanying drawings and the following detailed description. Attached Figure Description

[0017] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0018] Figure 1 This is a three-dimensional front view structural diagram of the present invention;

[0019] Figure 2 This is a schematic diagram of the three-dimensional rear view structure of this utility model;

[0020] Figure 3 This is a schematic diagram of the adjustment component structure of this utility model;

[0021] Figure 4 This is a cross-sectional structural diagram of the tension detection device of this utility model;

[0022] Figure 5 For the present utility model Figure 2 Enlarged structural diagram at point A in the middle.

[0023] Reference numerals: 1. Frame; 2. Guide roller; 3. Adjustment component; 301. Servo motor; 302. Transmission gear; 303. Toothed plate; 304. Positioning rod; 305. Tension detection device; 306. Electromagnetic coil; 307. Connecting rod; 308. Connecting frame; 309. Guide wheel; 310. Through groove; 311. Guide groove; 312. Guide block; 4. Slide groove. Detailed Implementation

[0024] In the following description, only certain exemplary embodiments are briefly described. As those skilled in the art will recognize, the described embodiments can be modified in various ways without departing from the spirit or scope of this invention. Therefore, the drawings and description are considered exemplary in nature and not restrictive.

[0025] The embodiments of this utility model will now be described in detail with reference to the accompanying drawings.

[0026] Example 1

[0027] like Figure 1-5As shown, this utility model embodiment provides a tension adjustment device for antistatic blended flame-retardant yarn, including a frame 1. Guide rollers 2 are movably connected to the left and right sides of the inner side of the frame 1. An adjustment component 3 is provided on the inner side of the frame 1. The adjustment component 3 includes a servo motor 301, a transmission gear 302, a toothed plate 303, a positioning rod 304, a tension detection device 305, an electromagnetic coil 306, a connecting rod 307, a connecting frame 308, and a guide wheel 309. The transmission gear 302 is movably connected to the rear side of the frame 1. The toothed plates 303 are located on the left and right sides of the surface of the transmission gear 302, and the two toothed plates 303 mesh with the left and right sides of the surface of the transmission gear 302. The tension detection device 305 is fixedly connected to the inner side of the positioning rod 304. The electromagnetic coil 306 is located on the inner side of the frame 1. Inside the tension detection device 305, and electrically connected to the tension detection device 305 through electrodes, the connecting rod 307 is fixedly connected to the other end of the electromagnetic coil 306, the connecting frame 308 is fixedly connected to the lower end of the connecting rod 307, and the guide wheel 309 is movably connected to the inside of the connecting frame 308 through a rotating shaft. The tension detection device 305, electromagnetic coil 306, connecting rod 307, connecting frame 308 and guide wheel 309 are all several in number and are equidistantly distributed along the inner side of the two positioning rods 304. The positioning rods 304 are bolted to the front side of the two toothed plates 303, and the two positioning rods 304 are obliquely symmetrically arranged. The servo motor 301 is fixedly connected to the inside of the frame 1, and the output end of the servo motor 301 is fixedly connected to the transmission gear 302.

[0028] By adjusting the settings of component 3, yarn tension can be detected in real time and the position of the guide roller can be automatically adjusted. This maintains the stability of yarn tension, reduces yarn breakage and equipment wear, improves production efficiency and fabric quality, reduces manual intervention, adapts to various production needs, ensures yarn uniformity and flame retardant properties, and thus improves product quality and safety.

[0029] Example 2

[0030] In one embodiment, through slots 310 are provided on both the left and right sides of the rear side of the frame 1. The positioning rod 304 extends through the through slots 310 to the inner side of the frame 1. Guide slots 311 are provided on both the left and right sides of the inner side of the through slots 310. Guide blocks 312 are fixedly installed on both the left and right sides of the positioning rod 304. The guide blocks 312 are slidably connected to the inner side of the guide slots 311. Slide grooves 4 are provided on both the left and right sides of the inner side of the frame 1. The end of the positioning rod 304 away from the toothed plate 303 is slidably connected to the inner side of the slide groove 4.

[0031] The through groove 310 ensures that the positioning rod 304 moves along a predetermined trajectory. The guide groove 311 and guide block 312 connect the toothed plate 303, improving the stability of the toothed plate 303 during movement and preventing it from falling off. The sliding groove 4 further enhances the stability of the positioning rod 304 during movement.

[0032] In operation, this invention works as follows: After the yarn passes through the surface of the guide roller 2 and below the left guide wheel 309 and above the right guide wheel 309, it can be wound up by an external winding device. During winding, the guide wheel 309 is stretched outwards due to tension. This stretching of the guide wheel 309 causes the connecting frame 308 and connecting rod 307 to move inwards, stretching the electromagnetic coil 306. The tension of the electromagnetic coil 306 changes at this time, and this change is detected by the tension detection device 305. The test is analyzed. When the tension needs to be adjusted after the test, the servo motor 301 can be started to drive the transmission gear 302 at the output end to rotate. During the rotation, the transmission gear 302 causes the tooth plates 303 on both sides to move longitudinally in opposite directions through the meshing of the teeth, which drives the positioning rod 304 to move. This causes the tension detection device 305, electromagnetic coil 306, connecting rod 307, connecting frame 308 and guide wheel 309 to move, stretching or loosening the yarn to adjust the yarn tension.

[0033] The above description is merely a specific embodiment of this utility model, but the protection scope of this utility model is not limited thereto. Any person skilled in the art can easily conceive of various variations or substitutions within the technical scope disclosed in this utility model, and these should all be included within the protection scope of this utility model. Therefore, the protection scope of this utility model should be determined by the protection scope of the claims.

Claims

1. A tension adjustment device for antistatic blended flame-retardant yarn, comprising a frame (1), characterized in that: Guide rollers (2) are movably connected to both the left and right sides of the inner side of the frame (1). An adjustment assembly (3) is provided on the inner side of the frame (1). The adjustment assembly (3) includes a servo motor (301), a transmission gear (302), a toothed plate (303), a positioning rod (304), a tension detection device (305), an electromagnetic coil (306), a connecting rod (307), a connecting frame (308), and a guide wheel (309). The transmission gear (302) is movably connected to the rear side of the frame (1). The toothed plates (303) are located on the left and right sides of the surface of the transmission gear (302), and the two toothed plates (303) mesh with the left and right sides of the surface of the transmission gear (302). The tension detection device (305) is fixedly connected to the inner side of the positioning rod (304). The electromagnetic coil (306) is located on the inner side of the tension detection device (305) and is electrically connected to the tension detection device (305) through electrodes. The connecting rod (307) is fixedly connected to the other end of the electromagnetic coil (306).

2. The tension adjusting device for antistatic blended flame-retardant yarn according to claim 1, characterized in that: The connecting frame (308) is fixedly connected to the lower end of the connecting rod (307), and the guide wheel (309) is movably connected to the inner side of the connecting frame (308) through a rotating shaft. The tension detection device (305), electromagnetic coil (306), connecting rod (307), connecting frame (308) and guide wheel (309) are all of several, and are equidistantly distributed along the inner side of the two positioning rods (304).

3. The tension adjusting device for antistatic blended flame-retardant yarn according to claim 1, characterized in that: The positioning rod (304) is bolted to the front side of the two toothed plates (303), and the two positioning rods (304) are arranged obliquely symmetrically.

4. The tension adjusting device for antistatic blended flame-retardant yarn according to claim 1, characterized in that: The servo motor (301) is fixedly connected to the inner side of the frame (1), and the output end of the servo motor (301) is fixedly connected to the transmission gear (302).

5. The tension adjusting device for antistatic blended flame-retardant yarn according to claim 1, characterized in that: The frame (1) has through slots (310) on both the left and right sides of the rear side, and the positioning rod (304) extends through the through slots (310) to the inside of the frame (1).

6. The tension adjusting device for antistatic blended flame-retardant yarn according to claim 5, characterized in that: Guide grooves (311) are provided on both the left and right sides of the inner side of the through groove (310), and guide blocks (312) are fixedly installed on both the left and right sides of the positioning rod (304). The guide blocks (312) are slidably connected to the inner side of the guide groove (311).

7. The tension adjusting device for antistatic blended flame-retardant yarn according to claim 1, characterized in that: The frame (1) has sliding grooves (4) on both the left and right sides inside, and the end of the positioning rod (304) away from the toothed plate (303) is slidably connected to the inside of the sliding groove (4).