A pressure-adjustable calender
By introducing synchronous drive components and buffer components into the calender, the problem of inconsistent pressure regulation in the prior art has been solved, realizing synchronous lifting and lowering of the pressure rollers and uniform pressure regulation, thus improving the processing effect.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- JIANGSU JIUMU TEXTILE TECH CO LTD
- Filing Date
- 2025-08-20
- Publication Date
- 2026-06-26
AI Technical Summary
Existing calenders have difficulty achieving uniform pressure adjustment and synchronous control when processing both sides of fabric, resulting in inconsistent processing effects.
The system employs a synchronous drive assembly and a buffer assembly. Through the cooperation of a bidirectional lead screw and a servo motor, the pressure rollers are moved synchronously up and down. The buffer assembly is used to adjust the pressure and ensure that the pressure on the upper and lower sides is consistent.
It enables uniform pressure adjustment during double-sided fabric processing, ensuring processing consistency, eliminating the need for complex calibration processes, and improving processing efficiency.
Smart Images

Figure CN224412119U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of calendering technology, specifically to a pressure-adjustable calendering machine. Background Technology
[0002] Calenders are widely used in industries such as textiles, leather, and nonwovens. They are mainly used to make the surface of materials smooth and flat by mechanical pressure and temperature treatment, and to improve their gloss and feel.
[0003] Calenders primarily utilize the combination of heated rollers and pressure rollers to treat the surface of fabrics. In this case, to process both sides of the fabric, a secondary rolling process is often required. Different pressures are needed for different fabrics, and the pressure must be kept constant during the two rolling processes of the same fabric. Therefore, a calender with adjustable pressure needs to be designed. To quickly adjust the pressure to the same level, a synchronous movement structure needs to be set up between multiple pressure rollers to ensure pressure uniformity. Utility Model Content
[0004] The purpose of this invention is to provide a pressure-adjustable calendering machine to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution: It includes an outer support frame, a heating roller mounted on the front side of the outer support frame, and pressure rollers mounted above and below the heating roller. A fixed frame is fixed on the front side of the outer support frame at both ends of the heating roller. A drive motor for rotating the heating roller is disposed on the outside of the fixed frame. A movable frame is mounted on the front side of the outer support frame at both ends of the pressure roller. The movable frame is slidably connected to the front side of the outer support frame. Synchronous drive components for lifting and lowering the movable frame are disposed on both sides of the outer support frame. A guide roller is mounted in front of the fixed frame, and a buffer component is disposed on the guide roller.
[0006] Preferably, the synchronous drive assembly includes a lifting block and end bearing seats. The end bearing seats are fixed on both sides of the outer support and are symmetrically distributed. A bidirectional lead screw is installed between the end bearing seats on the same side. The lifting block is fixed on the movable frame and located on both sides of the outer support. The bidirectional lead screw passes through the lifting block and is threadedly connected to the lifting block.
[0007] Preferably, a servo motor is fixed to the upper end of the outer bracket, and a transmission groove is provided inside the outer bracket and aligned with the upper end of the bidirectional lead screw. A transmission shaft is rotatably connected in the transmission groove. Both ends of the transmission shaft extend out of the outer bracket, and the upper end of the bidirectional lead screw extends out of the end bearing seat. Both ends of the transmission shaft and the upper end of the bidirectional lead screw are fixed with mutually meshing transmission bevel gears, and the middle position of the transmission shaft is fixed with mutually meshing drive bevel gears at the output end of the drive motor.
[0008] Preferably, the buffer assembly includes a buffer frame and a connecting rod. The buffer frame is mounted on both ends of the guide roller, the guide roller is rotatably connected between the buffer frame, and a connecting rod is installed between the buffer frame and the fixed frame.
[0009] Preferably, the front end of the connecting rod is fixed to the buffer frame, and a pressure groove is provided in the front end of the fixed frame. A piston plate is slidably connected in the pressure groove, and the piston plate is fixedly connected to the end of the connecting rod.
[0010] Preferably, a guide groove is provided on the inner side of the movable frame, and a guide post is provided on the front side of the outer support at a position corresponding to the guide groove.
[0011] Compared with the prior art, the beneficial effects of this utility model are: when performing double-sided calendering of fabric, the rotation of the bidirectional screw can be used to make the pressure rollers move towards the same side at the same time. The greater the movement amplitude, the greater the pressure, thus achieving the purpose of adjustment and ensuring that the pressure on both sides is the same, thereby achieving consistent processing pressure on different sides without the need for complex calibration. Attached Figure Description
[0012] Figure 1 This is a schematic diagram of the front structure of a pressure-adjustable calendering mill according to the present invention;
[0013] Figure 2 This is a schematic diagram of the installation structure of a pressure adjustable calender roll according to the present invention;
[0014] Figure 3 This is a schematic diagram of the combined structure of a pressure roller and a heating roller of a pressure-adjustable calendering mill according to this utility model.
[0015] In the diagram: 1. Outer support; 11. Guide column; 2. Heating roller; 21. Fixed frame; 22. Drive motor; 3. Pressure roller; 31. Movable frame; 32. Guide groove; 4. Drive assembly; 41. Lifting block; 42. End bearing seat; 43. Bidirectional lead screw; 44. Transmission bevel gear; 45. Transmission groove; 46. Servo motor; 47. Drive bevel gear; 48. Transmission shaft; 5. Buffer frame; 51. Connecting rod; 52. Pressure groove; 53. Piston plate; 6. Guide roller. Detailed Implementation
[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0017] Please see Figure 1-3 This utility model provides a technical solution: it includes an outer support 1, a heating roller 2 installed on the front side of the outer support 1, and a pressure roller 3 installed above and below the heating roller 2. A fixed frame 21 is fixed on the front side of the outer support 1 and at both ends of the heating roller 2. A drive motor 22 for driving the heating roller 2 to rotate is provided on the outside of the fixed frame 21. A movable frame 31 is installed on the front side of the outer support 1 and at both ends of the pressure roller 3. The movable frame 31 is slidably connected to the front side of the outer support 1. Synchronous drive components 4 for driving the movable frame 31 to move up and down are provided on both sides of the outer support 1. A guide roller 6 is installed in front of the fixed frame 21, and a buffer component is provided on the guide roller 6. A guide groove 32 is opened on the inner side of the movable frame 31. A guide post 11 is opened on the front side of the outer support 1 at a position corresponding to the guide groove 32.
[0018] The synchronous drive assembly 4 includes a lifting block 41 and an end bearing seat 42. The end bearing seats 42 are fixed on both sides of the outer bracket 1 and are symmetrically distributed. A bidirectional lead screw 43 is installed between the end bearing seats 42 on the same side. The lifting block 41 is fixed on the movable frame 31 and located on both sides of the outer bracket 1. The bidirectional lead screw 43 passes through the lifting block 41 and is threadedly connected to the lifting block 41. A servo motor 46 is fixed at the upper end of the outer bracket 1. A transmission groove 45 is opened in the outer bracket 1 and aligned with the upper end of the bidirectional lead screw 43. A transmission shaft 48 is rotatably connected in the transmission groove 45. The two ends of the transmission shaft 48 extend out of the outer bracket 1. The upper end of the bidirectional lead screw 43 extends out of the end bearing seat 42. The two ends of the transmission shaft 48 and the upper end of the bidirectional lead screw 43 are fixed with mutually meshing transmission bevel gears 44. The middle position of the transmission shaft 48 and the output end of the drive motor 22 are fixed with mutually meshing drive bevel gears 47.
[0019] The buffer assembly includes a buffer frame 5 and a connecting rod 51. The buffer frame 5 is equipped with both ends of a guide roller 6, and the guide roller 6 is rotatably connected between the buffer frame 5. A connecting rod 51 is installed between the buffer frame 5 and the fixed frame 21. The front end of the connecting rod 51 is fixed on the buffer frame 5. A pressure groove 52 is opened in the front end of the fixed frame 21. A piston plate 53 is slidably connected in the pressure groove 52. The piston plate 53 is fixedly connected to the end of the connecting rod 51.
[0020] Working principle: First, connect the entire device to an external power source. Pass the fabric between the upper pressure roller 3 and the heating roller 2, then around the guide roller 6, and finally out between the lower pressure roller 3 and the heating roller 2. During fabric processing, the synchronous sliding of the lifting block 41 allows the pressure rollers 3 to move synchronously in opposite directions, ensuring equal pressure on both sides. The greater the range of motion of the lifting block 41, the greater the squeezing force between the pressure rollers 3 and the heating roller 2, achieving pressure regulation. During this process, the rotation of the output of the servo motor 46 is utilized, along with the drive... The drive of the moving bevel gear 47 can drive the drive shaft 48 to rotate, and then through the drive of the transmission bevel gear 44, it can drive the bidirectional lead screw 43 to rotate, which in turn drives the lifting block 41 to move in the same direction, ensuring that the pressure roller 3 moves in the same direction. When the fabric surface is processed, if the surface tension of the fabric increases, the fabric will squeeze the guide roller 6, pulling the connecting rod 51 to slide at the rear, so that the piston plate 53 slides in the pressure groove 52, compressing the gas in the pressure groove 52, achieving the purpose of buffering, and keeping the fabric tension at a reasonable level.
[0021] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0022] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A pressure-adjustable calendering mill, comprising an outer support (1), characterized in that: A heating roller (2) is installed on the front side of the outer support (1), and a pressure roller (3) is installed above and below the heating roller (2). A fixed frame (21) is fixed on the front side of the outer support (1) and at both ends of the heating roller (2). A drive motor (22) for driving the heating roller (2) to rotate is provided on the outside of the fixed frame (21). A movable frame (31) is installed on the front side of the outer support (1) and at both ends of the pressure roller (3). The movable frame (31) is slidably connected to the front side of the outer support (1). A synchronous drive assembly (4) for driving the movable frame (31) to move up and down is provided on both sides of the outer support (1). A guide roller (6) is installed in front of the fixed frame (21), and a buffer assembly is provided on the guide roller (6).
2. The pressure-adjustable calendering mill according to claim 1, characterized in that: The synchronous drive assembly (4) includes a lifting block (41) and an end bearing seat (42). The end bearing seats (42) are fixed on both sides of the outer support (1) and symmetrically distributed. A bidirectional lead screw (43) is installed between the end bearing seats (42) on the same side. The lifting block (41) is fixed on the movable frame (31) and located on both sides of the outer support (1). The bidirectional lead screw (43) passes through the lifting block (41) and is threadedly connected to the lifting block (41).
3. The pressure-adjustable calendering mill according to claim 2, characterized in that: A servo motor (46) is fixed at the upper end of the outer bracket (1). A transmission groove (45) is provided inside the outer bracket (1) and aligned with the upper end of the bidirectional lead screw (43). A transmission shaft (48) is rotatably connected inside the transmission groove (45). Both ends of the transmission shaft (48) extend out of the outer bracket (1). The upper end of the bidirectional lead screw (43) extends out of the end bearing seat (42). Both ends of the transmission shaft (48) are fixed with the upper end of the bidirectional lead screw (43) and a transmission bevel gear (44) meshing with each other. The middle position of the transmission shaft (48) is fixed with the output end of the drive motor (22) and a drive bevel gear (47) meshing with each other.
4. The pressure-adjustable calendering mill according to claim 1, characterized in that: The buffer assembly includes a buffer frame (5) and a connecting rod (51). The buffer frame (5) is mounted on both ends of the guide roller (6). The guide roller (6) is rotatably connected between the buffer frames (5). The connecting rod (51) is installed between the buffer frame (5) and the fixed frame (21).
5. A pressure-adjustable calendering mill according to claim 4, characterized in that: The front end of the connecting rod (51) is fixed on the buffer frame (5), and a pressure groove (52) is provided in the front end of the fixed frame (21). A piston plate (53) is slidably connected in the pressure groove (52), and the piston plate (53) is fixedly connected to the end of the connecting rod (51).
6. A pressure-adjustable calendering mill according to claim 1, characterized in that: The movable frame (31) has a guide groove (32) on its inner side, and the outer support (1) has a guide post (11) on its front side and at a position corresponding to the guide groove (32).