Air compressor waste heat utilization device

Abstract

The utility model discloses an air compressor afterheat utilization device belongs to air compressor technical field, it includes drying box, drying box one side wall center place is equipped with control panel, drying box front end face center lower place is equipped with the connecting plate, the connecting plate upper end face center is equipped with mobile structure evenly in two sides department, the connecting plate upper end face center is equipped with lifting structure in rear department, drying box inside center upper place is equipped with preheating utilization structure, in addition, the utility model, need not manual handling material, reduce operating intervention to reach fast closing drying box after material, maximum limit reduces the residual heat excretion, and both combination has promoted the operating automation degree, simultaneously, through three layers cooperation realizes the deep purification of residual heat air, ensures drying after material cleanliness, through the connection of sliding frame and drying box, when purifying material failure, can directly draw out the change of lifting box, need not to disassemble drying box main part, and maintenance time is shortened.

Description

Technical Field

[0001] This utility model belongs to the field of air compressor technology, specifically an air compressor waste heat utilization device. Background Technology

[0002] An air compressor is a device that provides power by compressing air. During the compression process, mechanical energy is converted into heat energy, causing the internal temperature of the air compressor to rise. Typically, air compressors release a large amount of heat energy during operation. If this heat energy is not utilized, it will be wasted. Air compressors are widely used in industrial production, but the heat generated during their operation is often overlooked. With rising energy prices and stricter environmental protection requirements, how to effectively utilize this waste heat has become a key focus for enterprises. Waste heat utilization can not only reduce the operating costs of enterprises, but also reduce energy consumption and environmental pollution.

[0003] Existing waste heat recovery devices for air compressors have the following main shortcomings:

[0004] Existing waste heat recovery devices for air compressors mostly rely on manual handling of materials in and out of the drying chamber. This is not only labor-intensive but also has a limited capacity for handling materials at one time. It is especially inefficient for heavy or bulk materials. Oil stains, odors, and other pollutants in the waste heat of the air compressor cause oil stains or impurities to adhere to the surface of the dried materials, resulting in a pass rate of less than 70%. This is completely unsuitable for materials with high cleanliness requirements, such as food and electronic components. Utility Model Content

[0005] To overcome the above-mentioned defects, this utility model provides an air compressor waste heat utilization device, which solves the problem that the existing technology mostly uses manual handling of materials in and out of the drying box, which is not only labor-intensive, but also has a limited single handling capacity. Especially for heavy or batch materials, the efficiency is extremely low. The oil stains, odors and other pollutants in the waste heat of the air compressor cause oil stains or impurities to adhere to the surface of the dried materials, resulting in a pass rate of less than 70%. It is completely unsuitable for materials with high cleanliness requirements, such as food and electronic components.

[0006] To achieve the above objectives, the present invention provides the following technical solution: a waste heat utilization device for an air compressor, comprising a drying box, a control panel located at the center of one side wall of the drying box, a connecting plate located at the lower center of the front face of the drying box, movable structures located at both sides of the upper surface of the connecting plate, a lifting structure located at the rear center of the upper surface of the connecting plate, and a preheating utilization structure located at the upper center of the interior of the drying box.

[0007] The two movable structures include two frames, which are respectively located on the upper surface of the connecting plate near the center on both sides. One end of each frame passes through the front end of the drying chamber and extends into the interior of the drying chamber. A sliding groove is provided at the center of the upper surface of each frame, and a lead screw is provided at the center of the interior of each sliding groove. One end of each lead screw passes through the inner front wall of the two sliding grooves and the inner front wall of the two frames and extends into the front end of the two frames. Each end is fixedly connected to a pulley.

[0008] As a further embodiment of this utility model: belts are fitted on the outer walls of the two pulleys, a fixed frame is provided at the center of the front end face of the frame on one side, a servo motor is provided at the center of the front end face of the fixed frame, the output end of the servo motor is fixedly connected to one end of the pulley on one side, sliders are threaded on the outer walls of the two lead screws, and a placement box is provided at the center of the upper end face of the two sliders.

[0009] As a further embodiment of this utility model: a waste box is slidably connected to the lower center of the placement box, one end of the waste box passes through the front inner wall of the placement box and extends to the front end face of the placement box, and guide grooves are provided on the upper sides of both the front inner wall and the upper sides of both the rear inner wall of the placement box, and guide blocks are slidably connected to the center of each of the four guide grooves.

[0010] As a further embodiment of this utility model: a placement platform is provided between the four guide blocks, the front end face of the placement platform is fixedly connected to the lower center of the rear end face of the two guide blocks at the front, the rear end face of the placement platform is fixedly connected to the lower center of the front end face of the two guide blocks at the rear, and the four guide blocks are respectively slidably connected to the center of the four guide grooves.

[0011] As a further embodiment of this utility model: the lifting structure includes a mounting frame, which is located at the rear center of the upper surface of the connecting plate. An electric telescopic rod is provided at the center of the inner wall of the mounting frame. A connecting block is provided at the center of the lower end face of the electric telescopic rod. A telescopic plate is fixedly connected to the center of the rear end face of the connecting block. A feeding trough is provided at the upper center of the front face of the drying box. The feeding trough and the telescopic plate are mutually compatible.

[0012] As a further embodiment of this utility model: the preheating utilization structure includes an air inlet fan, which is located at the center of the upper end face of the drying box on one side. An air inlet connecting pipe is provided at the center of the rear end face of the air inlet fan, and an exhaust connecting pipe is provided at the lower center of the front end face of the air inlet fan. The exhaust connecting pipe passes through the upper end face of the drying box and leads to the interior of the drying box. Three sliding frames are arranged vertically at the upper center of the interior of the drying box.

[0013] As a further embodiment of this utility model: a carrying box is slidably connected to the center of each of the three sliding frames, and one end of each of the three carrying boxes passes through the inner side wall of the three sliding frames and the inner side wall of the drying box to the side wall of the drying box. A filter screen is provided at the center of the upper sliding frame, and activated carbon is provided at the lower end of the sliding frame and at the center of the sliding frame. Adsorbent cotton is provided at the lower end of the activated carbon and at the center of the sliding frame.

[0014] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0015] 1. This utility model uses a servo motor, belt pulley transmission, and screw slider mechanism to drive the placement box to accurately enter and exit the drying chamber, eliminating the need for manual material handling and reducing operational intervention. Furthermore, the electric telescopic rod drives the telescopic plate to fit and seal with the feeding trough, quickly sealing the drying chamber after the material enters, minimizing residual heat leakage. The combination of these two features enhances the level of automation.

[0016] 2. This utility model uses a filter screen to filter dust particles, activated carbon to adsorb oil and odors, and absorbent cotton to purify fine impurities. The three layers work together to achieve deep purification of waste heat air, ensuring the cleanliness of the dried materials. It is connected to the drying box via a sliding frame. When the purification material fails, it can be directly pulled out and replaced without disassembling the main body of the drying box, thus shortening maintenance time. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the three-dimensional structure of the present invention. Figure 1 ;

[0018] Figure 2 This is a schematic diagram of the three-dimensional structure of the present invention. Figure 2 ;

[0019] Figure 3 This is a three-dimensional, disassembled structural diagram of the movable structure of this utility model;

[0020] Figure 4 This is a three-dimensional disassembled structural diagram of the preheating utilization structure of this utility model.

[0021] In the diagram: 1. Drying oven; 2. Control panel; 3. Connecting plate; 4. Moving structure; 401. Frame; 402. Slide rail; 403. Lead screw; 404. Pulley; 405. Fixing frame; 406. Servo motor; 407. Slider; 408. Placement box; 409. Waste box; 410. Guide groove; 411. Guide block; 412. Placement platform; 5. Lifting structure; 501. Mounting frame; 502. Electric telescopic rod; 503. Connecting block; 504. Telescopic plate; 505. Feed chute; 6. Preheating utilization structure; 601. Air inlet fan; 602. Air inlet connecting pipe; 603. Air outlet connecting pipe; 604. Sliding frame; 605. Lifting box; 606. Filter screen; 607. Activated carbon; 608. Absorbent cotton. Detailed Implementation

[0022] The technical solution of this patent will be further described in detail below with reference to specific embodiments.

[0023] like Figures 1-4 As shown, this utility model provides a technical solution:

[0024] An air compressor waste heat recovery device, comprising:

[0025] The drying oven 1 has a control panel 2 located at the center of one side wall, a connecting plate 3 located at the lower center of the front face of the drying oven 1, a movable structure 4 located at both sides of the center of the upper face of the connecting plate 3, a lifting structure 5 located at the rear center of the upper face of the connecting plate 3, and a preheating utilization structure 6 located at the upper center of the interior of the drying oven 1.

[0026] The two movable structures 4 include two frames 401, which are respectively located on the upper surface of the connecting plate 3 near the center on both sides. One end of each frame 401 penetrates the front end of the drying chamber 1 and extends into the interior of the drying chamber 1. Each frame 401 has a sliding groove 402 at the center of its upper surface, and a lead screw 403 is located at the center of each sliding groove 402. One end of each lead screw 403 penetrates the inner front wall of the two sliding grooves 402 and the inner front wall of the two frames 401, extending to the front end of the two frames 401. Each end is fixedly connected to a pulley 404, and a belt is fitted onto the outer wall of each pulley 404. A fixing frame 405 is located at the center of the front end of one side of the frame 401, and a servo motor 406 is located at the center of the front end of the fixing frame 405. The output end of the servo motor 406 is fixedly connected to one end of the pulley 404 on one side. The outer wall of the lead screw 403 is threaded with sliders 407. A placement box 408 is provided at the center of the upper end face of the two sliders 407. A waste box 409 is slidably connected to the lower center of the placement box 408. One end of the waste box 409 passes through the front inner wall of the placement box 408 and extends to the front end face of the placement box 408. Guide grooves 410 are provided on the upper sides of the front inner wall and the upper sides of the rear inner wall of the placement box 408. Guide blocks 411 are slidably connected to the center of the four guide grooves 410. A placement platform 412 is provided between the four guide blocks 411. The front end face of the placement platform 412 is fixedly connected to the lower center of the rear end face of the two front guide blocks 411. The rear end face of the placement platform 412 is fixedly connected to the lower center of the front end face of the two rear guide blocks 411. The four guide blocks 411 are slidably connected to the center of the four guide grooves 410 respectively.

[0027] By placing the material to be dried on the placement platform 412, the placement platform 412 slides in the guide groove 410 of the placement box 408 via the guide block 411. The waste box 409 at the bottom of the placement box 408 is used to collect the debris or waste that falls during the material drying process. By starting the servo motor 406 on the fixed frame 405, the pulley 404 on one side is driven to rotate. The pulley 404 on the other side is driven to rotate synchronously through the belt drive, which in turn drives the lead screw 403 in the two frames 401 to rotate in the same direction in the slide groove 402. Since the slider 407 is threadedly connected to the lead screw 403, when the lead screw 403 rotates, the slider 407 slides backward along the slide groove 402, which drives the entire placement box 408 to move backward, which facilitates the drying of the material.

[0028] The lifting structure 5 includes a mounting frame 501, which is located at the rear center of the upper end face of the connecting plate 3. An electric telescopic rod 502 is located at the center of the inner wall of the mounting frame 501. A connecting block 503 is located at the center of the lower end face of the electric telescopic rod 502. A telescopic plate 504 is fixedly connected to the center of the rear end face of the connecting block 503. A feeding trough 505 is located at the upper center of the front end face of the drying chamber 1. The feeding trough 505 and the telescopic plate 504 are mutually compatible. When it is necessary to dry the material, the electric telescopic rod 502 on the mounting frame 501 is extended, which pushes the connecting block 503 and the rear telescopic plate 504 to move upward, so that the feeding trough 505 at the front end of the drying chamber 1 opens, providing a channel for the material to enter the interior of the drying chamber 1.

[0029] The preheating structure 6 includes an air inlet fan 601, which is located at the center of the upper end face of the drying chamber 1. An air inlet connecting pipe 602 is located at the center of the rear end face of the air inlet fan 601, and an exhaust connecting pipe 603 is located at the lower center of the front end face of the air inlet fan 601. The exhaust connecting pipe 603 passes through the upper end face of the drying chamber 1 and leads to the interior of the drying chamber 1. Three sliding frames 604 are arranged vertically at the upper center of the interior of the drying chamber 1. Each of the three sliding frames 604 has a slidingly connected lifting box 605 at its center. One end of each of the three lifting boxes 605 passes through an inner wall of one of the three sliding frames 604 and an inner wall of the drying chamber 1, leading to a side wall of the drying chamber 1. A filter screen 606 is located at the center of the upper sliding frame 604. The lower end of the sliding frame 604... Activated carbon 607 is located at the center of the sliding frame 604, and adsorption cotton 608 is located at the lower end of the activated carbon 607 and at the center of the sliding frame 604. The air inlet fan 601 is connected to the high-temperature waste heat air generated by the air compressor through the air inlet connection pipe 602. The high-temperature waste heat air is sent into the drying box 1 through the exhaust connection pipe 603. The hot air enters the upper lifting box 605 and passes through the filter screen 606 to filter dust and particulate matter in the air, the activated carbon 607 to adsorb oil stains, odors and other harmful substances, and the adsorption cotton 608 to purify fine impurities, thus completing the purification treatment of the waste heat air and preventing pollutants from adhering to the materials. The purified air is in full contact with the materials on the placement platform 412, and the waste heat is used to heat and dry the materials.

[0030] The working principle of this utility model is as follows: When material drying is required, the electric telescopic rod 502 on the mounting frame 501 is extended, pushing the connecting block 503 and the telescopic plate 504 at the rear end to move upward, so that the feeding chute 505 at the front end of the drying chamber 1 opens, providing a channel for the material to enter the drying chamber 1. The material to be dried is placed on the placement platform 412. The placement platform 412 slides in the guide groove 410 of the placement box 408 through the guide block 411, which facilitates the installation of the placement platform 412. The waste box 409 at the bottom of the placement box 408 is used to collect the debris or waste that falls during the material drying process. After the material is placed on the placement platform 412, the servo motor on the fixing frame 405 is activated. 406 drives the pulley 404 on one side to rotate, and through belt transmission, the pulley 404 on the other side rotates synchronously, thereby driving the lead screws 403 in the two frames 401 to rotate in the same direction in the slide groove 402. Since the slider 407 is threadedly connected to the lead screw 403, when the lead screw 403 rotates, the slider 407 slides backward along the slide groove 402, driving the placement box 408 to move backward as a whole, and enter the drying chamber 1 through the open feed chute 505. When the placement box 408 is completely inside the drying chamber 1, the electric telescopic rod 502 of the lifting structure 5 retracts, driving the telescopic plate 504 to descend, closing the feed chute 505, ensuring that a relatively sealed space is formed inside the drying chamber 1, reducing residual heat loss and improving drying efficiency.

[0031] The air intake fan 601 connects to the high-temperature waste heat air generated by the air compressor via the air intake connection pipe 602. The waste heat air generated during the operation of the air compressor is then sent into the drying chamber 1 via the exhaust connection pipe 603. The hot air enters the upper lifting box 605 and sequentially passes through the filter screen 606 to filter dust, particulate matter, activated carbon 607 to adsorb oil stains, odors, and other harmful substances, and adsorption cotton 608 to purify fine impurities. This completes the purification of the waste heat air, preventing pollutants from adhering to the materials. The purified high-temperature waste heat air then comes into full contact with the materials on the placement platform 412, using the waste heat to heat and dry the materials. After drying is complete, the lifting mechanism is activated... The electric telescopic rod 502 of the lowering structure 5 extends again, opening the feeding chute 505. The servo motor 406 of the moving structure 4 rotates in the opposite direction. Through the reverse transmission of the pulley 404, belt and lead screw 403, the slider 407 drives the placement box 408 to slide forward along the slide chute 402 and exit from the feeding chute 505 to the outside of the drying box 1. The operator can take out the dried material, pull out the waste box 409 at the bottom of the placement box 408, and clean the debris collected inside. The filter screen 606, activated carbon 607 and adsorption cotton 608 are vulnerable parts and can be replaced regularly by pulling out the lifting box 605 in the sliding frame 604 to ensure the purification effect of the waste heat air.

[0032] Furthermore, the control method of this utility model is controlled by a controller. The control circuit of the controller can be implemented by simple programming by those skilled in the art. The power supply is also common knowledge in the art. Since this utility model is used to protect mechanical devices, the control method and circuit connection will not be explained in detail.

[0033] The preferred embodiments of the present invention have been described in detail above. However, the present invention is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present invention.

Claims

1. A waste heat recovery device for air compressors, characterized in that: The equipment includes a drying oven (1), a control panel (2) is provided at the center of one side wall of the drying oven (1), a connecting plate (3) is provided at the lower center of the front face of the drying oven (1), a moving structure (4) is provided at both sides of the center of the upper face of the connecting plate (3), a lifting structure (5) is provided at the rear center of the upper face of the connecting plate (3), and a preheating utilization structure (6) is provided at the upper center of the interior of the drying oven (1). The two movable structures (4) include two frames (401). The two frames (401) are respectively located on the upper end face of the connecting plate (3) near the center on both sides. One end of each frame (401) passes through the front end face of the drying box (1) and leads to the interior of the drying box (1). The upper end face of each frame (401) is provided with a sliding groove (402). The center of the interior of each sliding groove (402) is provided with a lead screw (403). One end of each lead screw (403) passes through the front inner wall of the two sliding grooves (402) and the front inner wall of the two frames (401) and leads to the front end face of the two frames (401). The ends of each lead screw (403) are fixedly connected to a pulley (404).

2. The air compressor waste heat recovery device according to claim 1, characterized in that: The outer walls of the two pulleys (404) are fitted with belts. A fixing frame (405) is provided at the center of the front end face of the frame (401) on one side. A servo motor (406) is provided at the center of the front end face of the fixing frame (405). The output end of the servo motor (406) is fixedly connected to one end of the pulley (404) on one side. The outer walls of the two lead screws (403) are threaded with sliders (407). A placement box (408) is provided at the center of the upper end face of the two sliders (407).

3. The air compressor waste heat recovery device according to claim 2, characterized in that: The waste box (409) is slidably connected to the lower center of the placement box (408). One end of the waste box (409) passes through the front inner wall of the placement box (408) and extends to the front end face of the placement box (408). Guide grooves (410) are provided on the upper sides of the front inner wall and the upper sides of the rear inner wall of the placement box (408). Guide blocks (411) are slidably connected to the center of each of the four guide grooves (410).

4. The air compressor waste heat recovery device according to claim 3, characterized in that: A placement platform (412) is provided between the four guide blocks (411). The front end face of the placement platform (412) is fixedly connected to the lower center of the rear end face of the two guide blocks (411) at the front. The rear end face of the placement platform (412) is fixedly connected to the lower center of the front end face of the two guide blocks (411) at the rear. The four guide blocks (411) are slidably connected to the center of the four guide grooves (410).

5. The air compressor waste heat recovery device according to claim 1, characterized in that: The lifting structure (5) includes a mounting frame (501), which is located at the rear center of the upper end face of the connecting plate (3). An electric telescopic rod (502) is provided at the center of the inner wall of the mounting frame (501). A connecting block (503) is provided at the center of the lower end face of the electric telescopic rod (502). A telescopic plate (504) is fixedly connected to the center of the rear end face of the connecting block (503). A feeding groove (505) is provided at the upper center of the front end face of the drying box (1). The feeding groove (505) and the telescopic plate (504) are mutually compatible.

6. The air compressor waste heat recovery device according to claim 1, characterized in that: The preheating utilization structure (6) includes an air inlet fan (601), which is located at the center of the upper end face of the drying box (1) on one side. An air inlet connecting pipe (602) is provided at the center of the rear end face of the air inlet fan (601), and an exhaust connecting pipe (603) is provided at the lower center of the front end face of the air inlet fan (601). The exhaust connecting pipe (603) passes through the upper end face of the drying box (1) and leads to the interior of the drying box (1). Three sliding frames (604) are arranged vertically at the upper center of the interior of the drying box (1).

7. The air compressor waste heat recovery device according to claim 6, characterized in that: Each of the three sliding frames (604) is slidably connected to a carrying box (605) at its center. One end of each of the three carrying boxes (605) passes through an inner wall of one of the three sliding frames (604) and an inner wall of the drying box (1) to a side wall of the drying box (1). A filter screen (606) is provided at the center of the upper part of the sliding frame (604). Activated carbon (607) is provided at the lower end of the sliding frame (604) and at the center of its interior. Adsorbent cotton (608) is provided at the lower end of the activated carbon (607) and at the center of its interior.

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