A detection device for automobile parts machining based on machine vision
By using a machine vision-based inspection device, combined with a light-blocking curtain, a cleaning device, and a conveying device, the problems of workpiece shaking and dust interference in traditional inspection devices have been solved, achieving efficient and accurate inspection of automotive parts.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- 河南开放大学
- Filing Date
- 2025-06-04
- Publication Date
- 2026-06-26
AI Technical Summary
Traditional testing devices cause workpieces to shake due to vibration during transmission, affecting the testing results and making it difficult to achieve efficient and accurate testing.
The system employs a machine vision-based inspection device, combined with a light-blocking curtain, a cleaning device, and a conveying device. It uses a motor-driven gear transmission system, a gear rack and clamping plate to hold the workpiece, and a dustproof net and a blower to clean dust, ensuring inspection accuracy.
It effectively avoids workpiece shaking, improves detection accuracy and efficiency, ensures detection results, prevents dust from affecting the equipment, and extends the equipment's lifespan.
Smart Images
Figure CN224416737U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of automated inspection technology, specifically to an inspection device for processing automotive parts based on machine vision. Background Technology
[0002] In today's booming automotive industry, automobile manufacturing processes are becoming increasingly sophisticated and complex. As fundamental components of a vehicle, the quality of automotive parts directly determines the overall vehicle's performance, safety, and reliability. Therefore, the post-processing inspection of automotive parts is crucial in the entire automotive production process, serving as a key checkpoint for controlling product quality.
[0003] Automakers need to improve production efficiency while ensuring high consistency and precision in the quality of auto parts. Large-scale production requires fast and efficient testing methods to match the production line pace and prevent the testing process from becoming a bottleneck. However, traditional testing methods are insufficient to achieve comprehensive and accurate testing of high-precision and complex auto parts. Therefore, there is an urgent need for a new testing technology with a high degree of automation and high testing accuracy to ensure that the quality of auto parts meets high standards.
[0004] Traditional inspection devices use motors and conveyor belts to transport and inspect workpieces. However, when the motor drives the conveyor, vibrations can occur, causing the workpieces to suddenly shake and tilt, which affects the inspection effect and reduces the practicality of the device. Utility Model Content
[0005] This invention provides a machine vision-based inspection device for processing automotive parts, which solves the problems mentioned in the background art.
[0006] To solve the above-mentioned technical problems, the technical solution of this utility model is as follows:
[0007] An embodiment of this utility model provides a machine vision-based inspection device for processing automotive parts, comprising:
[0008] Base;
[0009] A support plate is fixedly connected to one side of the base, and a motor is fixedly installed on the top of the support plate;
[0010] A cleaning device, located at the top of the base, is used to clean dust from the parts;
[0011] Support frame B is fixedly connected to both sides of the top of the base, and light-blocking curtains are respectively provided on both sides of the support frame B;
[0012] A conveying device, located in the middle of the base, is used for conveying parts;
[0013] A ring light is fixedly installed at the top of the inside of the support frame B. A detector A is fixedly installed at the middle of the ring light and at the top of the inside of the support frame B for detecting the top of the part.
[0014] Two detectors B are fixedly installed inside the support frame B on opposite sides for detecting both sides of the part.
[0015] Through the above technical solution, the setting of the light-blocking curtain can prevent external light sources from entering the interior of the support frame B and affecting the detection effect of detector A and detector B, while the setting of the cleaning device can further improve the accuracy of detection.
[0016] Furthermore, the conveying device includes a rotating shaft A fixedly installed at the output end of the motor, a rotating shaft B symmetrically arranged on one side of the rotating shaft A, a plurality of gears fixedly connected to the outer arc surfaces of the rotating shaft A and the rotating shaft B, and a gear rack meshing with the outer arc surfaces of the gears.
[0017] The above technical solution connects the gear and the gear rack, and the motor drives the rotating shaft A, rotating shaft B and the gear to rotate, thereby conveying and transporting the workpiece.
[0018] Furthermore, several fixed shells are fixedly connected to the outer surfaces of the multiple gear racks, a guide rod is connected through the interior of the fixed shell, and clamping plates are slidably connected to the arc surfaces at both ends of the guide rod, and a baffle is provided in the middle of the fixed shell.
[0019] The above technical solution connects the gear rack to the fixed shell, and the gear rack drives the fixed shell to move, thereby providing bottom support and conveying of the workpiece.
[0020] Furthermore, springs are fixedly connected to the rear of the two clamping plates.
[0021] Through the above technical solution, the tension of the spring can drive the two clamping plates to move towards each other, thereby clamping and fixing the workpiece in reverse.
[0022] Furthermore, the cleaning device includes a support frame A fixedly connected to both sides of the top of the base. Dustproof nets B are fixedly installed on both sides and the outer side of the top of the support frame A, and a blower is provided on one side of each of the multiple dustproof nets B.
[0023] Through the above technical solution, the dustproof net B can prevent the blower from sucking external dust into the device and causing damage to the device.
[0024] Furthermore, each of the output ends of the multiple blowers is fixedly equipped with a few exhaust pipes, and one side of the exhaust pipes is flush with the inner surface of the support frame A.
[0025] Through the above technical solution, the exhaust pipe can concentrate the airflow blown out by the blower to clean the dust on the workpiece.
[0026] The above-described solution of this utility model has at least the following beneficial effects:
[0027] 1. This utility model, through the setting of the conveying device, through the cooperation of the motor, rotating shaft A, gear, gear rack, spring and clamping plate, when the motor drives the gear rack to move and convey the workpiece, the spring pushes the clamping plate to clamp and fix the workpiece, so as to avoid the workpiece shaking or tilting during the conveying process, which would affect the detection effect of the detection device, improve production efficiency and further improve the practicality of the detection device.
[0028] 2. This utility model, through the setting of the cleaning device and the cooperation between the dustproof net B, the blower and the exhaust pipe, can clean the dust on the workpiece, avoid the dust from affecting the detection effect, and at the same time, the dustproof net B can prevent the blower from sucking external dust into the device and causing damage to the device, thus further improving the detection effect of the detection device. Attached Figure Description
[0029] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0030] Figure 2 This is a schematic diagram of the internal structure of this utility model;
[0031] Figure 3 This is a schematic diagram of the internal structure of the support frame B of this utility model;
[0032] Figure 4 This is a schematic diagram of the conveying device structure of this utility model;
[0033] Figure 5 This is a schematic diagram of the conveying device structure of this utility model;
[0034] Figure 6 This is a schematic diagram of the clamping plate structure of this utility model;
[0035] Figure 7 This is a schematic diagram of the cleaning device of this utility model.
[0036] Explanation of reference numerals in the attached figures:
[0037] 1. Base; 2. Support plate; 3. Motor; 4. Cleaning device; 41. Support frame A; 42. Dustproof net B; 43. Blower; 44. Exhaust pipe; 5. Support frame B; 6. Conveying device; 61. Rotating shaft A; 62. Rotating shaft B; 63. Gear; 64. Gear rack; 65. Fixed shell; 66. Guide rod; 67. Spring; 68. Clamping plate; 69. Baffle; 7. Light blocking curtain; 8. Ring light; 9. Detector A; 10. Detector B. Detailed Implementation
[0038] Exemplary embodiments of the present invention will now be described in more detail with reference to the accompanying drawings. While exemplary embodiments of the present invention are shown in the drawings, it should be understood that the present invention may be implemented in various forms and should not be limited to the embodiments set forth herein. Rather, these embodiments are provided so that this invention will be thorough and complete, and will fully convey the scope of the invention to those skilled in the art.
[0039] like Figures 1 to 7 As shown, an embodiment of this utility model provides a machine vision-based inspection device for processing automotive parts, comprising: a base 1; a support plate 2 fixedly connected to one side of the base 1, a motor 3 fixedly installed at the top of the support plate 2, a cleaning device 4 provided at the top of the base 1 for cleaning dust on the parts, support frames B5 fixedly connected to both sides of the top of the base 1, and light-blocking curtains 7 respectively provided on both sides of the support frame B5, a conveying device 6 provided in the middle of the base 1 for conveying parts, a ring light 8 fixedly installed at the top of the inside of the support frame B5, a detector A9 fixedly installed in the middle of the ring light 8 and the top of the inside of the support frame B5 for detecting the top of the parts, and detectors B10 fixedly installed on opposite sides of the inside of the support frame B5 for detecting both sides of the parts. The two light-blocking curtains 7 are fixedly installed on both sides of the support frame B5 so that when the ring light 8 is activated, it can illuminate the parts more evenly.
[0040] like Figures 4 to 6 As shown, the conveying device 6 includes a rotating shaft A61 fixedly installed at the output end of the motor 3. A rotating shaft B62 is symmetrically arranged on one side of the rotating shaft A61. Multiple gears 63 are fixedly connected to the outer arc surfaces of the rotating shaft A61 and the rotating shaft B62, and gear racks 64 are meshed on the outer arc surfaces of the gears 63.
[0041] like Figures 4 to 6As shown, several fixed shells 65 are fixedly connected to the outer surfaces of multiple gear racks 64. A guide rod 66 is connected through the inside of the fixed shell 65, and clamping plates 68 are slidably connected to the arc surfaces at both ends of the guide rod 66. A baffle 69 is provided in the middle of the fixed shell 65. Springs 67 are fixedly connected to the rear of the two clamping plates 68. The tension of the two springs 67 can push the two clamping plates 68 to move towards each other, thereby clamping and fixing the parts.
[0042] In this embodiment of the utility model (working principle), during use, the starter motor 3 drives the rotating shaft A61 to rotate, and the gear 63 drives the gear rack 64 to move, which in turn drives the fixed shell 65 to move. Then, the part is placed in the middle of the two clamping plates 68. Under the action of the spring 67, the clamping plates 68 can be pushed to clamp the part and reverse the movement. The motor 3 rotates and drives the workpiece to move forward. The cleaning device 4 cleans the dust on the workpiece to avoid affecting the detection effect of the detection device. Then, it enters the interior of the support frame B5 through the light-blocking curtain 7. Under the action of the light-blocking curtain 7, the ring light 8 can illuminate the workpiece more evenly, and prevent external light sources from entering the interior of the support frame B5 and affecting the detection of the workpiece by the detectors B10 and A9. Then, the detector A9 detects the top of the part, while the two detectors B10 detect the two sides of the workpiece. The results are then sent to the external display for display.
[0043] like Figures 4 to 7 As shown, the cleaning device 4 includes a support frame A41 fixedly connected to both sides of the top of the base 1. Dustproof nets B42 are fixedly installed on both sides and the outer side of the top of the support frame A41, and a blower 43 is respectively provided on one side of the multiple dustproof nets B42. The dustproof nets B42 are placed on one side of the blower 43. When the blower 43 is started, air is drawn in through the dustproof nets B42. At this time, the dustproof nets B42 block the dust and prevent the dust from entering the interior of the blower 43.
[0044] like Figure 7 As shown, several exhaust pipes 44 are fixedly installed at the output ends of multiple blowers 43, and one side of the exhaust pipe 44 is flush with the inner surface of the support frame A41. The exhaust pipes 44 are fixedly installed at the output ends of the blowers 43. When the blowers 43 are started, the airflow can be blown onto the workpiece through the exhaust pipes 44 to clean the dust and make the airflow more concentrated.
[0045] In this embodiment of the utility model, when the motor 3 drives the conveying device 6 to convey the workpiece and reverse it into the interior of the support frame A41, the dust around the workpiece can be cleaned by the combined use of multiple blowers 43 and exhaust pipes 44. At the same time, the dustproof net B42 can prevent the blowers 43 from sucking external dust into the interior of the blowers 43, thus preventing damage to the device.
[0046] The above description is the preferred embodiment of this utility model. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the principle of this utility model, and these improvements and modifications should also be considered within the protection scope of this utility model.
Claims
1. A machine vision-based inspection device for processing automotive parts, characterized in that, include: Base (1); A support plate (2) is fixedly connected to one side of the base (1), and a motor (3) is fixedly installed on the top of the support plate (2); A cleaning device (4) is installed at the top of the base (1) for cleaning dust on the parts; Support frame B (5) is fixedly connected to the top two sides of the base (1), and light-blocking curtains (7) are respectively provided on both sides of the support frame B (5); A conveying device (6) is set in the middle of the base (1) for conveying parts; A ring light (8) is fixedly installed at the top of the inside of the support frame B (5). A detector A (9) is fixedly installed at the middle of the ring light (8) and the top of the inside of the support frame B (5) for detecting the top of the part. Two detectors B(10) are fixedly installed on opposite sides inside the support frame B(5) for detecting both sides of the part.
2. The inspection device for automotive parts processing based on machine vision according to claim 1, characterized in that, The transmission device (6) includes a rotating shaft A (61) fixedly installed at the output end of the motor (3). A rotating shaft B (62) is symmetrically arranged on one side of the rotating shaft A (61). Multiple gears (63) are fixedly connected to the outer arc surfaces of the rotating shaft A (61) and the rotating shaft B (62), and a gear rack (64) is meshed on the outer arc surfaces of the gears (63).
3. The inspection device for automotive parts processing based on machine vision according to claim 2, characterized in that, Several fixed shells (65) are fixedly connected to the outer surfaces of the multiple gear racks (64). A guide rod (66) is connected through the inside of the fixed shell (65), and a clamping plate (68) is slidably connected to the arc surfaces at both ends of the guide rod (66). A baffle (69) is provided in the middle of the fixed shell (65).
4. The inspection device for automotive parts processing based on machine vision according to claim 3, characterized in that, Springs (67) are fixedly connected to the rear of the two clamping plates (68).
5. The inspection device for automotive parts processing based on machine vision according to claim 1, characterized in that, The cleaning device (4) includes a support frame A (41) fixedly connected to both sides of the top of the base (1). Dustproof nets B (42) are fixedly installed on both sides and the outer side of the top of the support frame A (41), and a blower (43) is provided on one side of each of the multiple dustproof nets B (42).
6. The inspection device for automotive parts processing based on machine vision according to claim 5, characterized in that, Each of the blowers (43) has a plurality of exhaust pipes (44) fixedly installed at its output end, and one side of the exhaust pipes (44) is flush with the inner surface of the support frame A (41).